PARTS MANUAL AMWP WARNING SELF-PROPELLED MAST LIFTS

Transcription

1 R PARTS MANUAL AMWP SELF-PROPELLED MAST LIFTS WARNING THE MANUFACTURER SHALL NOT BE HELD LIABLE IN CASE OF FAULTS OR ACCIDENTS DUE TO NEGLIGENCE, INCAPACITY, INSTALLATION BY UNQUALIFIED TECHNICIANS AND IMPROPER USE OF THE MACHINE DO NOT OPERATE THIS MACHINE UNTIL YOU READ AND UNDERSTAND ALL THE DANGERS,WARNINGS AND CAUTIONS IN THIS MANUAL

2 Table of Contents Table of Contents Foreword... Integrated Assembly Figure - Integrated Assembly...- Chassis Figure 2- Chassis Assembly...2- Figure 2-2 Steering Assembly Figure 2-3 Safety Assembly Figure 2-4 Wheel Assembly Bolt Sleeve Figure 3- Bolt Sleeve Assembly...3- Figure 3-2 Bolt Sleeve Assembly Figure 3-3 Bolt Sleeve 2 Assembly Figure 3-4 Bolt Sleeve 3 Assembly Figure 3-5 Bolt Sleeve 4 Assembly Figure 3-6 Bolt Sleeve 5 Assembly Platform Figure 4- Platform Assembly...4- Hydraulic Ram Figure 5- Hydraulic Ram Assembly...5-

3 Foreword Foreword We are very appreciated for your interesting with Dingli machine and choosing it for your application. Our priority above all is you can use the machine safely for your application and you can benefit from the Dingli machine mostly. For these reason we hope you can:. Comply with employer, job site and local governmental rules. 2. The manual provides very important information about the machine. It is essential to the owner or the operator who use the machine. So we strongly recommend that you should read the manual thoroughly before attempting to do anything with the machine, so as to understand and follow the instruction or other information in the manual, especially the safety information. 3. Dingli cannot anticipate every possible circumstance that might involve a potential hazard. The warnings in this publication and on the product are, therefore, not all inclusive. If a tool, procedure, work method or operating technique that is not specifically recommended by Dingli is used, you must satisfy yourself that it is safe for you and for others. You should also ensure that the product will not be damaged or be made unsafe by the operation, lubrication, maintenance or repair procedure that you choose. 4. The information, specifications, and illustrations in this publication are on the basis of information that was available at the time that the publication was written. Due to the continuous improvements, Dingli reserve the rights to make the specifications changes without prior notification. Please contact with Dingli dealers or Dingli distributors to obtain the complete and most current information. 5. Any one who read the manual or used the machine, is encouraged to notify Dingli Machinery Co, Ltd of a ny errors or send in suggestions for improvement. All communications will be carefully considered for future printings of this and other manuals, certainly if you have any question about the machine, please contact with our team by dialing technical support phone, sending , or any methods you want, etc. Our contact information as bellow: Contact us: Importer Enebakkveien 44 B 290 OSLO, Norway Tel: Fax: post@instant.no Web: Manufacturer s address ZheJiang Dingli Machinery Co.,Ltd. 255 Baiyun South Road,Leidian Town, Deqing, Zhejiang, China

4 Section-Integrated Assembly Integrated Assembly Section Figure - Integrated Assembly

5 Section-Integrated Assembly Figure - Integrated Assembly AMWP Classis Assembly 2 AMWP Bolt Sleeve Assembly 3 AMWP Lifting Hydraulic Ram Assembly 4 AMWP Steering Hydraulic Ram Assembly 5 AMWP Block 6 AMWP B lock 2 7 AMWP B lock 4 8 AMWP Underside Battery Box Assembly 9 AMWP Upper Battery Box Assembly 0 AMWP V itta Canister AMWP Journey Switch Seat 2 AMWP Electrical Box Assembly 3 AMWP Left Bend Plate Weldment 4 AMWP PVC Tube-holding Hoop 2 5 Formosa Pumping Station 6 AMWP Bottom Cover Board 7 Sleeve Emergency Falling Valve 8 AMWP Frequency Flashing Lamp Holder 9 AMWP L ock Tongue 20 AMWP Left Plate 2 AMWP Right Plate 22 AMWP Handle Seat 23 AMWP Black Below Cover Plate 24 AMWP Below Cover Plate 4 25 AMWP Towline Collect Plate 26 AMWP Towline Collect Plate 2 27 AMWP Safety Journey Switch Seat 28 AMWP Line Sheath PVC Tube 29 JCPT5007MQ-40 Half-disk 2-2

6 Section-Integrated Assembly Figure - Integrated Assembly 30 AMWP Hinge Assembly 3 AMWP Sleeve Emergency Falling Handle 32 AMWP Line Sheath PVCTube Support 33 AMWP a Hinge Assembly 34 AMWP Lock Tongue Block 35 Electrical Assembly 36 AMWP Swing Flat Assembly 37 AMWP Iron Sculpt Assembly 38 JCPT523RT-0350 Frequency Flashing Lamp Shield CK25 Dust-Proof Seal d Wear Guides 35X25X.5 39 R UJ Z94 U-Cup d25 P T T46N Seal D40 G B O Ring 40x3. 2-3

7 Section2-Chassis Chassis Section 2 Figure 2- Chassis Assembly

8 Section2-Chassis Figure 2- Chassis Assembly AMWP Chassis Weldment 2 AMWP Steering Assembly 3 JB/T Slew Support AMWP Wheel Assembly 5 GB/T Bolt M GB/T Washer GB/T Washer GB/T Spring Washer GB/T Bolt M GB/T Bolt M AMWP Rear Cover 2 AMWP85-000a Rear Cover 3 GB/T Bolt M AMWP Safety Assembly 5 GB/T Bolt M AMWP Front-wheel Cover 7 AMWP a Front-wheel Cover 8 GB/T Bolt M GB/T Bolt M HFBOLD x.75x-N 2 2 GB/T Bolt M GB/T Washer GB/T Spring Washer

9 Section2-Chassis Figure 2-2 Steering Assembly

10 Section2-Chassis Figure 2-2 Steering Assembly AMWP Steering Wheel Support Weldment 2 AMWP85-300a Steering Wheel Support Weldment 3 AMWP Steering Connecting Weldment 2 4 AMWP Steering Wheel Cover 2 5 AMWP Steering Partion 2 6 AMWP Steering Connect Axis 2 7 GB/T Washer GB/T B olt M GB/T Bolt M GB/T Spring Washer 8 2 GB/T Washer GB/T Bolt M Bearing(65X60X45) 4 4 Bearing(28X25X20) 2 5 AMWP Sensor Support 6 Washer(Φ90XΦ62X3) 2 7 GB/T Cover Circle Bearing(6X4X0) A MB Angle Localizer 2-4

11 Section2-Chassis Figure 2-3 Safety Assembly

12 Section2-Chassis Figure 2-3 Safety Assembly AMWP Plate Weldment 2 AMWP85-400a Plate Weldment 3 AMWP Plate Weldment 4 AMWP a Plate Weldment 5 AMWP Seat Weldment 6 AMWP Plate Weldment 7 AMWP Screw Weldment 8 AMWP Screw 2 Weldment 9 AMWP Plate Weldment 0 AMWP Support 2 AMWP Plate 2 2 AMWP Screw 3 AMWP S crew 4 AMWP washer 4 5 AMWP washer AMWP Plate 2 7 AMWP Collecting Rod 4 8 AMWP Collecting Rod AMWP Spring 4 20 AMWP85-40 Collecting Rod GasSpring YQ0/ (O-O) GB/T Spring Washer GB/T Spring Washer GB/T Bolt M GB/T Bolt M GB/T Bolt M GB/T Bolt M GB/T Bolt M

13 Section2-Chassis Figure 2-3 Safety Assembly 29 GB/T Washer GB/T Washer Bearing(28X25X20) 3 32 GB/T Nut M4 33 AMWP Bush 34 AMWP Plate AMWP Collecting Rod AMWP Collecting Rod 5 37 Bearing(23X20X0) 6 38 Bearing(23X20X25) 39 Bearing(23X20X6) 6 40 Bearing(8X6X0) 4 4 Bearing(8X6X6) 4 42 GB/T Cover Circle GB/T Cover Circle

14 Section2-Chassis Figure 2-4 Wheel Assembly

15 Section2-Chassis Figure 2-4 Wheel Assembly GB Closing Sheet B WD0XXRAS3HIN5-DC Drive Electromotor 2 3 JCPT22DC-002 Wheel 4 4 GB/T Bolt M GB/T Washer GB/T Spring Washer GB Taper Roller Bearing AMWP85-80 Steering Wheel Weldment 2 9 GB Taper Roller Bearing JCPT22DC-00 Washer 2 GB/T Nut M JCPT22DC-003 End Cap 2 3 GB/T Bolt M GB/T Pin

16 Section3-Bolt Sleeve Bolt Sleeve Section 3 Figure 3- Bolt Sleeve Assembly 3-

17 Section3-Bolt Sleeve Figure 3- Bolt Sleeve Assembly AMWP Bolt Sleeve Assembly 2 AMWP Bolt Sleeve 2 Assembly 3 AMWP Bolt Sleeve 3 Assembly 4 AMWP Bolt Sleeve 4 Assembly 5 AMWP Bolt Sleeve 5 Assembly 6 AMWP Bolt Sleeve 6 Assembly 7 AMWP Bolt Sleeve base Weldment 8 Slewing Motor 9 GB/T Bolt M GB/T Bolt M6 2 4 GB/T Washer GB/T Washer GB/T Spring Washer GB/T Spring Washer GB/T Bolt M GB/T Washer

18 Section3-Bolt Sleeve Figure 3-2 Bolt Sleeve Assembly

19 Section3-Bolt Sleeve Figure 3-2 Bolt Sleeve Assembly AMWP Bolt Sleeve Weldment 2 AMWP Bolt Sleeve Upper Block 2 3 AMWP Bolt Sleeve Block Washer 8 4 AMWP Bolt Sleeve Upper Block GB/T Bolt M AMWP Bolt Sleeve Envelop Plate 7 GB/T Bolt M GB/T Washer GB/T Bolt M GB/T Bolt AM6 2 7 GB/T Bolt M GB/T Washer GB/T Spring Washer GB/T Bolt M GB/T Washer GB/T Spring Washer GB/T Bolt M GB/T Washer GB/T Spring Washer GB/T Bolt M GB/T Cover Circle

20 Section3-Bolt Sleeve Figure 3-3 Bolt Sleeve 2 Assembly

21 Section3-Bolt Sleeve Figure 3-3 Bolt Sleeve 2 Assembly AMWP Bolt Sleeve 2 Weldment 2 AMWP Bolt Sleeve Upper Block 4 3 AMWP Bolt Sleeve Block Washer 6 4 AMWP Bolt Sleeve Upper Block AMWP Bolt Sleeve 2 Steel Wire Line 2 6 AMWP Bolt Sleeve 2 Chain Screw 2 7 GB/T Bolt M GB/T Bolt M GB/T Washer GB/T Nut M6 2 GB/T Nut M6 2 2 AMWP Bolt Sleeve 2 Plate 3 GB/T Bolt M GB/T Washer GB/T Bolt M GB/T Bolt M GB/T Nut M6 4 8 GB/T Washer AMWP Bolt Sleeve 2 Steel Wire Spring 2 20 GB/T Washer AMWP Bolt Sleeve 2 Steel Wire Block 2 22 AMWP Steel Wire Block Weldment 2 23 AMWP Bolt Sleeve 2 Steel Wire Block Axis 24 GB/T Bolt M

22 Section3-Bolt Sleeve Figure 3-4 Bolt Sleeve 3 Assembly

23 Section3-Bolt Sleeve Figure 3-4 Bolt Sleeve 3 Assembly AMWP Bolt Sleeve 3 Weldment 2 AMWP Bolt Sleeve Upper Block 4 3 AMWP Bolt Sleeve Block Washer 6 4 AMWP Bolt Sleeve 2 Steel WireLine 2 5 AMWP Bolt Sleeve 3 Base Weldment 6 AMWP Bolt Sleeve 3 Chain Wheel 2 7 AMWP Bolt Sleeve 3 Chain Wheel Axis 2 8 GB/T Nut M6 2 9 AMWP Bolt Sleeve 2 Chain Screw 2 0 AMWP Bolt Sleeve 3 Chain Wheel Axis Plate 2 SL045004PPB Bearing(20X42X30) 2 2 AMWP Bolt Sleeve3 Chain Wheel Washer 4 3 GB/T Cover Circle AMWP Bolt Sleeve Upper Block GB/T Bolt M GB/T Bolt M GB/T Bolt M GB/T Bolt M GB/T Washer GB/T Nut M6 2 2 AMWP Bolt Sleeve 3 Plate 22 GB/T Bolt M GB/T Bolt M GB/T Nut M GB/T Washer AMWP Bolt Sleeve 2 Steel Wire Spring 2 27 GB/T Washer GB/T Bolt M

24 Section3-Bolt Sleeve Figure 3-4 Bolt Sleeve 3 Assembly 29 AMWP Bolt Sleeve 2 Steel WireBlock 2 30 AMWP Steel Wire Block Weldment 2 3 AMWP Bolt Sleeve 2 Steel Wire Block 2 3-9

25 Section3-Bolt Sleeve Figure 3-5 Bolt Sleeve 4 Assembly

26 Section3-Bolt Sleeve Figure 3-5 Bolt Sleeve 4 Assembly AMWP Bolt Sleeve 4 Weldment 2 AMWP Bolt Sleeve4 Chain Wheel Axis 3 AMWP Bolt Sleeve3 Chain Wheel 2 4 AMWP Bolt Sleeve 4 Chain Screw 2 5 SL045004PPB Bearing(20X42X30) 2 6 AMWP Washer 4 7 AMWP Bolt Sleeve Upper Block 4 8 AMWP Bolt Sleeve Upper Block2 2 9 AMWP Bolt Sleeve 2 Steel Wire Line 2 0 AMWP Bolt Sleeve Block Washer 6 GB/T Cover Circle GB/T Bolt M GB/T Bolt M GB/T Washer AMWP Bolt Sleeve 4 Plate 6 GB/T Nut M4 2 7 GB/T Nut M4 2 8 GB/T Bolt M6 6 9 GB/T Bolt M GB/T Bolt M GB/T Bolt M GB/T Nut M GB/T Washer AMWP Bolt Sleeve 2 Steel Wire Spring 2 25 GB/T Washer AMWP Bolt Sleeve 2 Steel Wire Block 2 27 GB/T Bolt M AMWP Bolt Sleeve 2 Steel WireBlock Axis 2 29 AMWP Steel Wire Block Weldment 2 3-

27 Section3-Bolt Sleeve Figure 3-6 Bolt Sleeve 5 Assembly

28 Section3-Bolt Sleeve Figure 3-6 Bolt Sleeve 5 Assembly AMWP Bolt Sleeve 5 Weldment 2 AMWP Bolt Sleeve 5 Chain Wheel Axis 3 AMWP Bolt Sleeve 5 Chain Wheel 4 AMWP Bolt Sleeve Upper Block 4 5 AMWP Bolt Sleeve Upper Block AMWP Bolt Sleeve Block Washer 6 7 AMWP Bolt Sleeve 2 Steel Wire Line 2 8 GB/T Bearing 3304(50X20X22.2) 2 9 AMWP Washer 2 0 GB/T Washer 6 22 AMWP Bolt Sleeve 5 Plate 2 GB/T Bolt M5 4-H 2 3 GB/T Bolt M GB/T Bolt M AMWP Bolt Sleeve 4 Plate 6 GB/T Bolt M GB/T Bolt M GB/T Bolt M AMWP Bolt Sleeve 2 Steel Wire Spring 2 20 GB/T Nut M6 4 2 GB/T Washer GB/T Washer GB/T Bolt M AMWP Bolt Sleeve 2 Steel Wire Block Axis 2 25 AMWP Wire Block Support Weldment 2 26 AMWP Bolt Sleeve 2 Steel WireBlock 2 3-3

29 Section3-Bolt Sleeve Figure 3-7 Bolt Sleeve 6 Assembly

30 Section3-Bolt Sleeve Figure 3-7 Bolt Sleeve 6 Assembly AMWP Bolt Sleeve 6 Weldment 2 AMWP Bolt Sleeve Block Washer 8 3 AMWP Bolt Sleeve Upper Block 2 4 GB/T Washer AMWP Bolt Sleeve Upper Block2 6 6 GB/T Bolt M GB/T Bolt M GB/T Nut M GB/T Washer GB/T Spring Washer

31 Section4-Platform Platform Assembly Section 4 Figure 4- Platform Assembly

32 Section4-Platform Figure 4- Platform Assembly AMWP Platform Supporting Weldment 2 AMWP Staff Weldment 2 3 AMWP Staff Weldment 4 AMWP Oil Tank 5 AMWP Platform Weldment 6 AMWP Location Switch Shield 7 AMWP Potentiometer Shield 8 AMWP Axis 2 9 AMWP Potentiometer Support 0 AMWP Switch Plate AMWP Axis 2 2 AMWP Lock Tray 8 3 Bearing 42X34X30X AMWP Doorstop Weldment 5 AMWP Rubber Washer 4 6 AMWP Plate 7 GB/T Bolt M GB/T Washer GB/T Nut M AMWP Flatform Controller 2 GTBZ6A H andbook Box 22 AZ804 Journey Switch A MB Angle Localizer 24 GB/T Bolt M GB/T Bolt M GB/T Spring Washer GB/T Bolt M GB/T Spring Washer GB/T Bolt M

33 Section4-Platform Figure 4- Platform Assembly 30 GB/T Spring Washer GB/T Washer GB/T Bolt M GB/T Bolt M AMWP Axis 3 35 GB/T Cover Circle AMWP Block 37 AMWP Seat 38 AMWP Clamp(2) 3 39 AMWP Washer2 40 GB/T Bolt M GB/T Spring Washer GB/T Bolt M GB/T Spring Washer N Dust-Proof Ring GB O Ring 60X U-Cup 40X50X6 GB O Ring 35X3. ZCH Wear Guides 55X50X U-Cup 55X45X6 4-3

34 Section5-Hydraulic Ram Hydraulic Ram Section 5 Figure 5- Hydraulic Ram Assembly

35 Section5-Hydraulic Ram Figure 5- Hydraulic Ram Assembly AMWP Setting Bord Weldment 2 AMWP L ift Cylinder 3 AMWP Cylinder Towline Weldment 4 AMWP Cylinder Towline Axis 5 AMWP Cylinder Towline 2 6 GB/T Nut M6 4 7 SL045005PPB Bearing(25X47X30) 2 8 AMWP Tank Towline Washer 4 9 GB/T Bolt M GB/T Bolt M GB/T Washer GB/T Cover Circle AMWP Cylinder Idler Wheel 3 4 AMWP Cylinder Idler Wheel Axis 3 5 AMWP Cylinder Chain Screw Weldment 2 6 AMWP Hard Vitta Weldment 7 AMWP Vitta Bolt 8 Bearing(6X4X0) 3 9 Assembled Washer(24/22X6X3) D H45 Dust-Proof Ring U-Cup 45X55X6 G B O Ring 70X3. 20 ZCH Wear Guides 65X60X20 G B O Ring 35x3. R5M Wear Guides 65X55X CC-60 U-Cup 65X55X6 5-2