Welcome. Networking Event
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1 Welcome Networking Event 29 th June 2016 Supported by
2 Subsea Industry Sectors Oil & Gas Defence Wave and Tidal Ocean Science Mining Offshore Wind
3 Subsea UK Profile Founded in 2004; industry partnership with government Self sustaining privately funded trade body Champions for the UK Subsea supply chain through: Supporting Business Development Innovation & Technology Skills & Future Talent Diversification Exports & International Business
4 Subsea UK Membership Profile Over 300 members Operators Main contractors Engineering houses Manufacturers Sub suppliers Component suppliers Academia Support services
5 UK Regional Groups Regional Group representation Regular meetings or Networking Events Business contacts and introductions Local issues Connection to Subsea UK board South East, South West, North East, North West
6 Subsea UK Website and Magazine Main communication tools attracting up to 20,000 unique visitors monthly. Online Industry News HUB Subsea Member Company Directory Events, exhibitions, conferences Resource Archive Subsea UK Magazine (3000 printed and e-version dist. 15,000+) SubseaIntel - Market Intelligence
7 Focal point for Research and Development for the UK Subsea Industry To enhance the UK s position as the leading technology provider for the subsea industry Technology Arm of Subsea UK Industrial Need (End User) Academic Capability Suppliers Offering
8 17:00 Registration and Networking 17:30 Welcome by Subsea UK 17:35 Scientific Management Associates 17:50 Tech Safe Systems Ltd 18:05 Applied Acoutics 18:20 Proeon Systems Ltd 18:35 Pipeshield 18:50 Nylacast 19:05 General Introductions 19:25 EEEGR s Subsea Special Interest Group Proposal Simon Gray, CEO, EEEGR 19:30 Fork supper and Networking 20:30 Close
9 Scientific Management Associates An overview Subsea UK 2016
10 The Plant & Faciliti es Andover Factory 22,800 square feet with planned expansion Thermoplastic Moulding Extruders Hydrostatic Pressure Testing (5 vessels) Radiography (X Ray) Electrical Insulation Resistance <10KV Resistance Ionisation Characteristic Impedance Fibre Optic Contact polishing and manufacture Active core alignment Insertion & Return Loss Optical Spectrometer OTDR
11 Capabilit ies Moulding Cable Design Termination to cable jacket total amalgamation Covalent chemical bonding Dual jacket sealing Encapsulation Dual Jacket Polyethylene / Thermoplastic Polyurethane 40 year life Cable design includes the features required to achieve higher integrity thermoplastic moulding with amalgamation
12 Markets Submarine Surface Aerospace Renewables Transport Energy Constructio n
13 Defence Pressure Hull Penetrators Bulkhead penetrators Proximity sensors Reed switches Buoyant wire antennas Disc seals Cable change boxes Splices Bow systems Hydrophones Transducers Flank array sonar panels Towed sonar systems Moulded connector harnesses
14 Renewabl e Energy Marine Current Turbines Tidal Energy Limited DCNS (Bay of Fundy)
15 East of England Energy Group Subsea UK Julian Rickards Technical Sales Advisor 29 th June
16 Content 1. Company overview 2. SBP Technology 3. Acoustic technology 4. Services
17 AAE Overview Companies House Founded Direct Employees 2,000m 2 manufacturing facility, Great Yarmouth, UK. 65% of AAEs production is exported, to 45 countries.
18 Sub bottom profiling Technology Areas Sub bottom profiling
19 Sub bottom profiling Technology Areas Sub bottom profiling Presented in confidence, Dec-2012
20 Sub bottom profiling End Result Sub bottom profiling
21 DTS-500 Deep tow source UHR sub bottom profiling
22 DTS-500 Deep tow source UHR sub bottom profiling
23 Sub bottom profiling End Result Sub bottom profiling
24 Acoustic positioning Overview Technologies USBL tracking and telemetry systems. Acoustic Beacons. Beacons for tracking and release. Sensor telemetry. Shallow water USBL. Beacons with compatible protocols.
25 Easytrak Principal of operation How it works! USBL transmits a signal. Beacon receives a signal. After a fixed time, beacon transmits back. Travel time is used to calculate distance. In addition array is used to determine direction of arrival.
26 Easytrak Alpha Turnkey basic system. 26
27 Easytrak Alpha Turnkey basic system. 27
28 Easytrak Nexus II system Building on MIPS design experiences Advanced, very flexible, software. 16 target tracking. Supports digital & tone Signals. PC incorporated into topside box.
29 Easytrak Advanced Software Easytrak Nexus II USBl. 29
30 Capability Range Typical numbers quoted can vary Distance Hemispheric al transceiver Hemispherical beam pattern. Directional beacons have more range. Up to 1% of slant range repeatability Beacon type. 30
31 Capability More Range! Typical numbers quoted can vary Distance Directional transceiver Directional beam pattern. Directional beacons still have more range. Higher accuracy, up to 0.2% of repeatability. Beacon type. 31
32 Calibration EasyCal Included with Nexus systems 32
33 Services OEM design Hydraulic control. Altimeter sensing. Data harvesting 33
34 Services Hydrostatic chamber 690 bar. Electrical connection to device under test. 340mm x 1,500mm capacity. 500kg hoist. Pressure gauge verified to traceable standards. All our manufactured subsea products are tested to design depth. 34
35 Electricity and Water do mix Kevin Magee - Managing Director Providing engineering for complex and critical control applications. Proeon Systems Ltd. 2016
36 Proeon Systems Overview Specialist System Integrator Formed in 2004 to provide professional control and safety system engineering services In Hethel Engineering Centre since 2010 Team of 35 hardware, software, CAD engineers and support staff Opened outpost in Aberdeen in 2013 Proeon Systems Ltd. 2016
37 What Proeon does Business focused around four key areas Consultancy Services Complete System Solutions Service and Maintenance Research and Development Skills and experience include Subsea Control Systems Gas Turbine Control Systems Control & Safety Systems including ESD & F&G Machinery and Process Automation Systems Proeon Systems Ltd. 2016
38 Subsea Systems Support & upgrade Non OEM support for legacy subsea production control systems System upgrades and enhancements for life extension and productivity New Systems Intervention control & safety systems Data logging and acquisition systems R&D for applications in O&G and clean energy Proeon Systems Ltd. 2016
39 Subsea Systems Support & Upgrade Support : Key equipment such as SCM, SEM, MCS, EPU and HPU Pre deployment Repairs Offshore installation support Supervision / representatives Upgrade : Drop in replacement topsides and subsea equipment Backwards compatibly with legacy OEM systems Procurement, installation, commissioning and field support Proeon Systems Ltd. 2016
40 Subsea Systems New Equipment Broad expertise and experience of electronic and software based control and safety systems Capable of applying skills to new and novel applications such as: Intervention control & safety systems Data logging and acquisition systems R&D for applications in O&G and clean energy Alternative energy generation Asset and structural conditioning monitoring Proeon Systems Ltd. 2016
41 Thank you! Proeon Systems Ltd. 2016
42 Oil & Gas / Renewables / Marine Civils Coastal
43 Where we work Supply Bases Montrose, Teesside, Gt Yarmouth Head Office Lowestoft, UK Supply Base Mussafah,UAE Dammam, KSA Qatar Supply Base Johor, Malaysia Project Supply bases: Baku, Azerbaijan Bokn, Norway Supply Base Mossel Bay Head Office Lowestoft, UK Our purpose built head office in Lowestoft, UK Established in 1999.
44 Areas of Expertise Our technical expertise in subsea protection systems can be applied across the oil and gas industry, renewable energy, marine civils and coastal defence. The shallow nature of most offshore renewable energy projects provides many challenges to ensure stabilisation systems perform to overcome issues such as high on-bottom wave velocities, scour and dropped object protection. We can provide the most suitable solutions whatever the conditions. Examples of the major projects Pipeshield has supplied in this field include: Scroby Sands - 30 turbines, water depth 13-22m - Fronded Blankets Egmund aan Zee Wind Park - 36 turbines, depth 18-20m - Fronded Blankets Lynn & Inner Dowsing, 54 turbines water depth 18m - Heavy Density Blankets Thanet Wind Farm turbines water depth 20-25m - Blankets and Cable Installation aids St Ives Wave Hub - Cable Stabilisation water depth 10-52m - Heavy density Blankets Lincs (Centrica) Offshore Wind Farm - 75 turbines - Assessment of scour potential and Supply of Annular Mattresses around the selected monopoles. Bespoke design for multi mat lift to place scour skirt in one lift over the monopole Westermont Rough concrete mattresses currently in excess of 400 Gwynt y Môr mattresses for cable protection Wind Farm photos courtesy of Centrica
45 Scour Studies Case Study Client - Shell Project Southern North Sea Project Title Fronded Mattress Trials Photos from a one year trial by Shell in the southern North Sea showing the formation of a sediment bank over a Frond System (photos supplied by Shell). The photographs below show the fronds activating and a build up of a fibre reinforced sediment back beyond the mattress edge. After one year, colonised marine life was noted. At the previously scoured pipeline a fully developed and compacted sediment bank has been formed over the buoyant fronds and marine life has colonised the final bank. Pipeshield Bi-Flex mattresses with buoyant fibrillated polypropylene fronds (SSCS supplied) are proven in a full range of scour sensitive environments. Typically fronds are 1.25m high and provide the capability of sediment banks over 900mm high in days in good conditions.
46 Rock Mattresses
47 Fabric Formworks We offer both bespoke or standard fabric formworks well suited for various applications including pipeline support, foundation seals, void filling etc. Our formworks are both diver and ROV friendly and can be used for pipeline free-span correction. Our standard formworks are available in various heights and base dimensions to suit pipelines up to 1150mm diameter. Our formworks are fabricated in the UK to maintain strict QHSE processes.
48 Project Examples Clump Weights for the Thanet Wind Farm Cable Pull Guides for the Thanet Wind Farm Both products designed and built by Pipeshield
49 Scour Prevention for the Lincs Offshore Wind Farm Pipeshield are the providers of scour prevention for the turbine monopiles on the Lincs OWF. The work involved the identification of the monopiles affected by scour using CFD modeling, design and manufacture of a lifting frame and the design and manufacture of concrete mattresses. The Installation frame is hydraulically activated and allows the accurate installation of scour protection in a single lift. Mattress installation frame during testing Mattress installation frame during loadout
50 Project Examples Bi-flex mattresses with patented N² high performance tapered edges 150mm Bi-flex mats with N 2 long edges Bi-flex fronded (anti scour) concrete mattresses with N 2 edges Loadout of N 2 mattresses for the Lynn and Inner Dowsing wind farms
51 Project Examples Fronded (Anti Scour) Mattress Lift Draped shape of a mattress suspended from an installation frame Cable Crossing Bridges 300mm N 2 short edges and fronds
52 Presentation title / date Howard Bradfield Engineering Manager MARINE, GAS, OIL & OFFSHORE (MGOO)
53 AGENDA Why polymers? Prizes for Questions Some other slides
54 EXAMPLE APPLICATIONS SHEAVES SEGMENTED SHEAVES Low weight (1/7 of steel) Corrosion free Less maintenance Extended rope life Enhanced performance ATEX Option Designs larger than 3m Loads greater than 180T
55 EXAMPLE APPLICATIONS ROLLERS Diablo Guide Vertical / Side Composite Snub Low Friction Bearing grade materials Complete assembly ATEX Option
56 EXAMPLE APPLICATIONS Distributed Buoyancy Modules Clamps (DBM) Flexible risers Subsea clamps of all types CF110 Creep Resistant Low Moisture uptake Life > 25 years
57 EXAMPLE APPLICATIONS SHROUDS PLETs SPOOLs Neutral buoyancy Easy handling subsea Low maintenance Good thermal performance Capable of 160C
58 EXAMPLE APPLICATIONS
59 QUALITY ISO 9001:2008 ISO 29001:2011 (Quality Management for Oil & Gas) ISO 14001:2008 Environmental Management Systems ISO / TS 16949:2009 FPAL Registered FDA / EU
60 ABOUT NYLACAST 1967, Established in Leicester, UK Worldwide Locations: USA, Pennsylvania and Houston South Africa 78% Export to over 43 countries Approx 350 employees (>100 Machines) Working in Energy/Construction/ Automotive/Pharmaceutical/Aerospace /Mass Transit Vertically integrated Chemistry In Goods Out Inward investment Lean Manufacturing Manufacturing Skill Base Successful Engineering Apprenticeship Programs In house Training Academy
61 R&D Full in house Research and Development, and Testing Facility Fully Independent Certificate of Analysis & Compliance Product quality testing & Materials testing Testing identification of material samples Customised testing (ageing/chemical compatibility) Mechanical and Hardness testing All carried out to international standards: ASTM/ISO/IEC Custom formulation of materials for more specific or demanding application needs
62 MATERIALS FOR USE IN SUBSEA APPLICATIONS NYLACAST MATERIALS PA6C Commodity Grade Oilon Oilfilled Bearing Grade (Bushes) Nylube Enhanced Lubrication Lower Friction (Bearing Pads) Aquanyl Reduced Moisture Uptake Moly Increase Toughness/Surface Hardness (Wireline Sheaves) CF110 Ultimate PA6 For Creep Resistance (DBM Clamps) Polypropylene Bouyant, Low Cost (ROV Parts) Polyethylene Low Strength Low Stiffness (Skid Blocks) Acetal Low Moisture Uptake (Camera Housings) Polyurethane Flexible components (Bend Stiffeners / Compliant Clamps)
63 SERVICES Provision of Engineering Solutions Material Specifications Dedicated MGOO Team Project Management Document Control Design and analysis (FEA) Manufacturing Control R&D Projects
64
65 Welcome Thursday 9th June Subsea UK Networking Event The Imperial Hotel, Great Yarmouth 29th June 2016
66 Catalyst for the Energy Industry The East of England Energy Group (EEEGR) is the industry and skills association for energy producers and their Supply Chain in the East of England, representing over 300 members across the sector. EEEGR s mission is to be the source of new opportunities and knowledge to enable member companies to strategically grow their businesses.
67 EEEGR Special Interest Groups EEEGR hosts a number of Special Interest Groups (SIGs) which focus on specific areas of interest and expertise in the energy industry and run a series of very successful events led by their steering groups. We currently facilitate a Late Life & Decommissioning SIG and a Marine SIG. We are considering a Subsea SIG. Please talk to us!
68 EEEGR s Special Interest Groups (SIG): How it works Express your interest in joining EEEGR s Special Interest Group EEEGR and partnership association will select members for the SIG Members of SIG will vote Chair and Vice Chair SIG will formulate work streams if applicable SIG will schedule events
69 EEEGR s Late Life & Decommissioning Special Interest Group Chairman: Vice Chairman: Julian Manning, Baker Hughes Paul Yeats, Subsea7 Well Abandonment and Deconstruction Facilities, Preparation, Removal and Asset Reuse Site Remediation and Onshore Recycling The Late Life & Decommissioning SIG is run in partnership with the Decom North Sea..
70 EEEGR s Marine Special Interest Group Chairman: Vice Chairman: Richard Salisbury, Fugro GeoConsulting Ltd. Jon Rees, CEFAS Four work streams Marine Survey: Richard Salisbury, Fugro GeoConsulting Ltd. Marine Vessels: Bruce Clements, Cwind Marine Ecology and Environment: Jon Rees, CEFAS Marine Supply Chain: Martin Myhill Sisley, James Fisher and Sons The Marine Special Interest is run in association with the Institute of Marine Engineering, Science and Technology (IMarEST).
71 Please contact Simon Gray of EEEGR or Trish Banks of Subsea UK if you are interested in setting up a Subsea Special Interest Group! Thank you!
72 Championing the UK Subsea Sector across the World For more information please contact: +44(0) Or visit
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