High Performance Heavy Duty Lathe

Transcription

1 High Performance Heavy Duty Lathe

2 TC-46M series is the most powerful and rigid CNC lathe in its class. Designed with the latest technology and excellent equipment for highest material removal rate and long-term accuracy. TC-46M series is the best solution for producing large workpieces with high accuracy. A wide range of complex milling functions for drilling, tapping, mill/turn jobs. Equipped with Manual steady rest or hydraulic steady rest to support long workpiece. Manual steady rest (opt.) ø40mm~ø250mm ø1.57"~9.8" ø250mm~ø460mm ø9.8"~18.1" 1 set TC-46M Hydraulic steady rest (opt.) Up to SLUB5 2 sets Two hydraulic steady rests (opt.) Only for TC-46M/30

3 Wide range of max. turning lengths - Four ranges of Max. Turning Length: 911/1,561/2,211/3,111 mm 35.9"/65"/87"/126", Max. turning diameter ø730 mm ø28.7". Rigid Structure Design - MEEHANITE casting frame through FEM analysis and 45 degree slant bed ensure the best rigidity and eliminates casting distortion. - Z-axis designed with extra wide distance of 6 mm 24.4" between guideways, and 950 mm 37.4" for full bed width offer the highest rigidity. Max. Turning Diameter ø730mm ø28.7" Max. Turning Length TC-46M/1000 TC-46M/1650 TC-46M/2300 TC-46M/30 Fast & Reliable Motorized Turret - 12 tools capacity with BMT 85 tooling system. - Max. live tool power 15/18.5/22 kw /25/30 HP with Max. speed 3,000 rpm. - Servo drive turret for high speed index. - Hydraulic clamping turret with 3-piece large clutch for heavy duty cutting bar 1,015 psi coolant pump (opt.) Max. Turning Diameter ø730mm ø28.7" Max. Turning Length 911mm 35.9" 1,561mm 65" 2,211mm 87" 3,111mm 126" Four ranges of Max. Turning Length Perfect Spindle Design - A2-11 spindle noise for flexible chuck 15"/18"/21"/24" with hole through Spindle ø130 mm ø5.12". - Extra large bearing with excellent rigidity for heavy duty cutting capability. - C axis with Rotary Encoder for high positioning degree to provide excellent milling accuracy. Big Bore Hole Through Design (opt.) - A2-15 spindle of Big bore hole for flexible chuck 18"/21"/24", hole through Spindle ø182 mm ø7.17". - Suitable for the long workpiece (by boring and drilling), oil pipe (with optional dual chucks). Big Bore Hole Through ø182mm ø7.2" (opt.) Big Bore Hole Through Design (opt.) Powerful 2 speed Gearhead Spindle and Head cooling - Spindle motor power 30/37 kw 40/50 HP with 2 speed gear box. - Max. torque 3,800 Nm 2748 lb.-ft. [S3 25%]. - Spindle quill /Gear Box with oil-cooling system for excellent thermal stability. Head Cooling and Drive Design 6 mm 24.4" FEM Finite Element Analysis FEM Finite Element Analysis The appearance of the machines will be diverse due to different model and selectivity of controllers. 950 mm 37.4"

4 POWER TORQUE kW 30HP 15min kW 25HP 30min kg f-m f-m 94 l b-f 87 t lbft kgfm2,748.6 lb -ft kgfm2, kgflb-ft m1,837 lb-ft 95k gf-m 687 lb-ft (S3 25% 78k ) gf-m k lb-ft gf-m lb -ft 30min cont. HP kg 30min cont. S3 25% LIVE TOOLLING TURRET 3,000rpm kw f-m 70 15kW HP cont. ft lb ,000 rpm 1, ,500 2, R5.6" HP g.7k 1,000 kw ,000 rpm R " 1,244 49" Electrical cabinet " MACHINE DIMENSION (TC46M/2300) Unit : mm inch R " 2, " 1,650 65" 2, " 3, " 1, " 1, " 9.8" 1,065 42" Pedal Pedal 51 2" 7, " 390 7, " " 15.4" 2, " CUTTING TESTS S45C Steel / model: TC-46M/30 BMT 85 Face-Milling S45C Steel S45C Steel ø80 Max. Tapping Capacity Cutting Speed Feedrate Depth of Cut S45C Steel ø34 mm 301 m/min 1,0 rpm 576 mm/min. 5 mm Drilling ø32 mm Cutting Speed Feedrate Depth of Cut End-Milling " 2,433 76" " " " 18.8" 1, " 1, " " 2, " 5, " Door opening 1,030 1, " 56.4" mm 151 m/min 1,500 rpm 900 mm/min. 7 mm M24 Cutting Speed Feedrate Depth of Cut 160 m/min 1,500 rpm 150 mm/min. mm

5 SPECIFICATIONS MACHINING CAPACITY TC-46M/1000 TC-46M/1650 TC-46M/2300 TC-46M/30 Swing Over Bed Swing Over Carriage Max. Turning Diameter ø850 mm (ø33.5") ø7 mm (ø28.4") ø730 mm (ø28.7") Max. Turning Length 911 mm (35.9") 1,561 mm (61.4") 2,211 mm (87") 3,111 mm (122.5") Distance Between Center 1,5 mm (47.4") 1,855 mm (73") 2,505 mm (98.6") 3,405 mm (134") SPINDLE Height From the Ground to Spindle 1,210 mm (47.6") Chuck Size Spindle Nose 15" (18"/21"/24") 18" (21"/24") A2-11 A2-15 Spindle Inner Taper 1/ Spindle Front Bearing ø180 mm (ø7.1") Inner Diameter ø240 mm (ø9.5") Hole Through Spindle ø130 mm (ø5.1") ø182 mm (ø7.2") Hole Through Draw Bar ø117 mm (ø4.6") ø165 mm (ø6.5") 2,000 rpm(15"/18") / 1,700 rpm(21") / 1,400 rpm(24") 1,0 rpm Max. Spindle Torque 380 kgf-m (2,749 lb-ft) C-axis Index Accuracy MAIN TRAVEL X-axis Travel 415 (365+50) mm (16.3") Z-axis Travel 1,000 mm (39.4") 1,650 mm (65") 2,300 mm (90.6") 3,0 mm (126") FEED X-axis Rapid Feedrate 16 m/min. (630 ipm) Z-axis Rapid Feedrate 18 m/min. (708.7ipm) 15 m/min. (509.6 ipm) 12 m/min. (472.4 ipm) Cutting Feedrate (X/Z) 1~10,000 mm/min. (0.04~393.7 ipm) MOTOR Spindle Motor Axial Motor (X/Z) Turret Motor Live Tool Motor TAIL STOCK 30/37 kw (40.2/49.6 HP) 4/7 kw (5.4/9.4 HP) 4.8 kw (6.4 HP) 15/18.5/22 kw (/25/30 HP) Tail Stock Quill Diameter ø150 mm (ø5.9") Tail Stock Quill Taper MT No.5 Tail Stock Quill Stroke 150 mm (5.9") Tail Stock Stroke 815 mm (32") 1,465 mm (57.7") 2,115 mm (83.3") 3,015 mm (118.7") LUBRICATION Lubrication Pump Lubrication Tank Capacity TURRET Type Tool No. Shank Height for Square Tool Tool Shank Dia. for Boring Bar Max. Diameter When Turret Rotation Live Tool Speed Torque of Milling Tool Motor COOLANT 150W 6L Servo Motor Drive (Hydraulic Clamp) 12T with BMT85 32 mm ( 1¼") ø60 mm (ø2½") ø890 mm (ø35") 3,000 rpm 13 kgf-m 94 lb-ft Tank Capacity 465 L 540 L 700 L 1060 L GENERAL CNC Controller TXP-0FA Power Consumption (Transformer) kva (100 kva) Machine Weight 12,500 kg 27,558 lb 13,500 kg 29,762 lb 14,300 kg 31,526 lb 15,500 kg 34,171 lb Note: The manufacturer reserves the right to modify the design, specifications, mechanisms,etc. to improve the performance of the machine without notice. All the specifications shown above are just for reference.

6 ACCESSORIES : : Optional - : N/A TC-46M/1000 TC-46M/1650 TC-46M/2300 TC-46M/30 Tool Kit Work Lamp Pilot Lamp Automatic Door / High Precision Graphite Vertical Machining Center Safety Door Hydraulic System High Performance Vertical Machining Center Radial Live Turret BMT 85 12T Tool holders Normal Tool holders BMT85 Milling Tool holders Spindle Cooling System High Efficiency T-base Vertical Machining Center Hydraulic Hollow Chuck 15" 18" 21" Chuck & Hard Jaws and Soft Jaws 1 Set *1 24" 18" High Performance Big Bore (opt.) 21" 24" Soft Jaw Former 15" Chuck Switch Pedal Tail Stock Switch Pedal Programmable Tail Stock High Performance Swivel Head 5-axis Vertical Machining Center Dead Center (MT5) Tailstock Quill Taper Live Center (MT5) Complete Chip Enclosure Leveling Blocks and Bolts Foundation Screw Bolt DCV12A/B, DCV3016B, DCV4016B, DCV3021B, DCV4021B, DCV5021B, DCV6021B, DCV3025B, DCV4025B, DCV5025B, Air Gun DCV4030B, DCV5030B, DCV6030B, DCV4035B, DCV5035B, DCV6035B, DCV4030B-5AX, DCV5030B-5AX, DCV6030B-5AX, DCV4030B-5AF Cutting Air Blast NDC High Performance Double Column Vertical Machining Center NDC16B, NDC3016B, (40 NDC4016B l/min., 4.6 bar) 8 BAR Coolant Equipment System BAR 70 BAR Coolant Gun H500A/B, H630B, H800B, H2612B Oil Skimmer High Speed High Precision Horizontal Machining Center NH450A, NH630B, NH800B Paper Filter 1 Set - - Oil Mist Suction 2 Set - BMP High Accuracy Heavy Duty Boring Machine Central Lubrication SystemBMP1416B Chip Conveyor (Right Side) Heat Exchanger Electrical Cabinet NT A/C Cooler High Performance Mill-axis Mill/Turn Center NT-00Y/SY, NT-2500Y/SY Work Length Setter Auto Tool Length Measurement System (Renishaw) Coolant Shower GT-0A/B/MA, GT-250A/B/MA/MB, GT-300A/B/LA/LB/MA/MB/LMA/LMB, GT-380A/B/LA/LB Steady Rest NXV H NH Horizontal Boring Milling Machining Center GT TC Manual *2 TC-16A/B/LA/LB/MA/MB/LMA/LMB, Hydraulic *3 TC-26, TC-26L, TC-36, TC-36W, TC-46, TC-46M FANUC CNC Controller TXP-0FA Mechanical Electrical & Operating Manuals *1 The hard jaws are not included when select Kitagawa chuck. *2 Manual steady rest has two Remote 2 types; Monitoring max. clamping System diameter is ø40~250mmø1.57"~9.8" and ø250~460mmø9.8"~18.1". A remote monitoring system *3 Please contact with YCM for max. clamping diameter of the hydraulic steady rest. YEONG CHIN MACHINERY INDUSTRIES CO., LTD. No. 888, Sec. 1, Homu Road, Shengang District, Taichung 42953, Taiwan 1307-E