HVT-2025M(T) Ram type Vertical CNC Lathe

Transcription

1 HVT-2025M(T) Ram type Vertical CNC Lathe

2 2 HWACHEN CATALG VERTICAL TURNING CENTER EXTRA LARGE & EXTRA HEAVY PART HVT-2025M(T) is build on a one piece basic machine bed to ensure best regidity and to limit thermal distortion, its extra wide precision hand scraped and polished guide ways and the unique overall machine design providing exceptional vibration absorption and rigidity. Combined with the exceptional performance to deliver a quality product surface and a high degree of precision. The solid and rigid table with a two-speed automatic transmission turns out very high torque at low speed. The W-axis with integrated twin servo motor and the high torque output of the table drive using a build-in gear system are ideal for handling extra large and heavy vertical turning operations for shipbuilding, wind power, power plants and mining industry.

3 Vertical CNC Lathe : HVT-2025M(T) 3 Highly durable one piece frame structure The HVT-2025M(T) basic machine bed is designed by using FEM analysis for optimum vibration absorption and for highest degree of precision and surface quality at high speed turning. All main guide ways are designed in solid box Guide way design. The W-axis use large size Roller LM guides. The box way design ensures frame sturdiness and stability during operation. Rotation ranges Programmed gear shift Maximum torque Low speed : 1 ~ 55rpm High speed : 1 ~ 240 rpm Low speed : M41 High speed : M42 49,863Nm (@14rpm)

4 4 HWACHEN CATALG VERTICAL LATHE RAM TYPE WITH 80" CHUCK HVT-2025M(T) is a ram type vertical lathe with 80 chuck which provides the best machining conditions and performance for large size heavy duty workpieces commonly used in ships, wind turbines and many other large industrial components. 1 Ram 2 14-Tool magazine 3 X-axis : Box way design, W-axis : LM guide 4 80 Chuck (Table)

5 Vertical CNC Lathe : HVT-2025M(T) 5 High performance milling ram The high performance ram used in the HVT-2025M(T) provides extra powerful and stable milling performance, aslo ideal for deep hole Drilling. The machine offers best class feed range and power, various milling functions to save turning time and increase your productivity. Milling ram size Ram travel Milling spindle power output* Milling tool type Maximum milling spindle RPM Through-spindle Coolant (option) 250mm 1,000 mm 26 / 22kW, 331Nm 7 / 24taper BT-50/BBT-50 3,000rpm 30bar / 70bar *Best performance in its class ø355 mm 250mm 250mm Min. inner turning diameter Full studded, curvic coupling type tool clamping system All turning tools are clamped with curvic couplings and four studs for extra clamping force to provide highest stability and deliver maximum power for turning. Turning Holder (Turning) (Long type Turning) (Boring) Milling Holder (Milling) (Face Milling) (Drilling) (Tapping) (Boring) (Anqular Head)

6 6 HWACHEN CATALG W-axis clamping system High rigid 1 piece column structure Controlled by twin ball screw & servo motor ervo motor (5.5kW) Non step moving Available heavy duty cutting by W-axis W-axis stroke : 1,100mm High rigid roller LM guide for W-axis Powerful Hydraulic brake system Box way (Turcite) for X/Z-axis C-axis gear box Table indexing(0.001) by the servo motor Gear Built-in Table The powerful 2 step transmission offers the heavy duty cutting on the low speed and single frame offers stable machining during heavy duty cutting. The table is manufactured in a temperature controlled environment then assembled and tested in a clean room. L-HTLD: Hwacheon Lathe Tool Load Detection ystem (ption) The Hwacheon Lathe Tool Load Detection ystem constantly detects and diagnoses the tool load under process to prevent tool wear and damage, and to keep your machine and tools in optimal shape. Load Detection Limit 1 Load Detection Limit 2 Alarm + Feed Hold > When the LIMIT 1 Alarm sounds, the system holds the feed and the machine goes into standby. Alarm + Machine top > When the LIMIT 2 Alarm sounds, the system stops the machine, and must be reset to operate it.

7 Vertical CNC Lathe : HVT-2025M(T) 7 Machine size * Unit: mm(inch) Chip Conveyor(Back Type) 3,150 (124.02") 1,555 (61.22") Fluid Box 5,620 (221.26") 4,925 (193.9") 265 (10.43") 810 (31.89") Chip Conveyor(ide Type) 1,695(66.73") 5,560 (218.9") 925(36.42") Top View 1,680(66.14") 470 (18.5") Long Type: 1,620(63.78") [hort Type: 1,020(40.16")] Door pen 2,510 (98.82") 920(36.22") 920(36.22") 1,450 (57.09") Long Type: 4,730 (186.22") [hort Type: 3,630(142.9")] Long Type: 6,610 (260.24") [hort Type: 5,510(216.93")] Front View Right View pindle torque / pindle speed Table(1~240rpm) Ram pindle(3,000rpm) Torque(Nm) (Max. Low Gear peed: 55 rpm) Low: 49,863Nm(30min) Low: 39,891Nm(120min) Low: 33,276Nm(Cont.) 75kW (30min) 60kW (Cont.) 60KW(120min) High: 11,504Nm(30min) High: 9,203Nm(120min) High: 7,677Nm(Cont.) Power(kW) Torque(Nm) Nm(30min) 280.3Nm(Cont.) 26kW(30min) 22kW(Cont.) Power(kW) pindle peed(rpm) pindle peed(rpm)

8 8 HWACHEN CATALG Tool Interference Diagram Unit : mm(inch) ø355(13.98 ) Min. Cutting I.D Dia. lide Cover 390(15.32 ) ø250 (9.84 ) Ram ize ø2,500 (98.43 ) Min. Cutting.D Dia. 315 (12.4 ) X-axis Center 1,435 (56.5") X-axis ver Center 260 (10.24") Tool Change Pos. 200 (7.87") Entry Pos. before Tool Change 55(2.17 ) 146.8(5.78 ) Max. Tool ize 345(13.58 ) Max. Tool Length 415(16.34 ) Max. Tool Dia. Ø350(13.78 ) Max. Tool ize

9 Vertical CNC Lathe : HVT-2025M(T) 9 Moving Range Unit : mm(inch) X-Axis ver Center 315(12.4 ) X-Axis Center 1,435(56.5 ) 55(2.17 ) 200(7.87 ) Entry Position Before Tool Change 60.5(2.38 ) (9.89 ) Max. Cutting Dia. ø2,500(98.43 ) ø775(30.51 ) Max. Cutting Dia. Without Interference while moving the W-Axis ø355(13.98 ) Min. Cutting Inner Dia. W-Axis troke 1,100(43.31 ) Z-Axis Ram troke 1,000(39.37) Max. Cutting Length 2,100(82.68 ) 80 Inch Table (Chuck)

10 10 HWACHEN CATALG Product Configuration Each product can be configured to fit your application. HVT-2025M(T) Long hort BT-50 / BBT-50 CAT Tools 20 Tools Machine pecifications ITEM Long Type HVT-2025M(T) hort Type Capacity wing over bed mm(inch) Ø2,650 ( ) Max. Cutting diameter mm(inch) Ø2,500 (98.43 ) Max. Cutting length mm(inch) 2,100 (82.68 ) 1,100 (43.31 ) Travel X-axis stroke (Horizontal movement of Ram) mm(inch) -315~ +1,435 (-12.4 ~ ) Z-axis stroke (Vertical movement of Ram) mm(inch) 1,000 (39.37 ) W-axis stroke (Vertical movement of Cross Rail) mm(inch) 1,100 (43.31 ) 600 (23.62 ) Table Table motor kw(hp) 75 / 60 (100 / 80) Max. Table speed rpm 1 ~ 240 Max. Table torque Nm(kg f m) 49,863 (5,085) Table loading capacity Kg(lb) 15,000 (33,069) Ram Milling motor kw(hp) 26 / 22kW (35 / 29.5) Max. Milling speed rpm 3,000 Table indexing angle (C-axis) (deg) Feedrate Rapid speed (X / Z / W) m/min(ipm) 10 / 10 / 10 (394 / 394 / 394) Feedrate (X / Z / W) mm/min(ipm) 1 ~ 2,000 (79) ATC Tool storage capacity (magazine) ea 14 (Including 1 dummy cover) Tool size (.D tool) mm 40 (1.5 ) Type of milling tool - 7 / 24taper BT-50 Max. Tools dia. (without adjacent tools dia.) mm(inch) Ø180 (7.09 ) / Ø350 (13.78 ) Max. Tool length mm(inch) 415 (16.34 ) Max. Tool weight Kg(lb) 60 (132.28) Tool change time (Tool to Tool) ec 10 Tool change time (Chip to Chip) ec 20 Motor Feed motor kw(hp) 5.5 / 5.5 / 5.5 / 5.5 (7.5 / 7.5 / 7.5 / 7.5) Coolant motor (Ram) kw(hp) 2.2 (3) Ram spindle coolling motor (50 / 60Hz) kw(hp) 5.0 / 5.6 (6.67 / 7.47) Tank Lubrication l(gal) 12 (3.17) x 2ea Coolant l(gal) 1,500 (396.26) Hydraulic l(gal) 200 (52.83) pindle cooling l(gal) 50 (13.21) Power ource Electric power supply kva 160 Input voltage V 400 (3phase) Compress air supply (pressure x consumption) - 5~7 Kgf/cm 2 x 690 Nl/min Machine ize Height mm(inch) 6,610 ( ) 5,510 ( ) Floor space (L x W) mm(inch) 5,560 x 4,925 (218.9 x ) 5,560 x 4,925 (218.9 x ) Weight Kg(lb) 41,000 (90,390) 34,500 (76,059) NC Controller Fanuc 31i

11 Vertical CNC Lathe : HVT-2025M(T) 11 Accessories tandard Accessories ptional Accessories 10.4" LCD monitor peration manual & parts List Air gun PCU50 (Built-in hard disc) Automatic coolant system afety cover set Automatic door - for iemens-840dsl only CNC system : Fanuc 31i Tool box Chip conveyor & box hop turn (for iemens system) Door interlock Tool magazine - 14tools Coolant gun pindle through coolant (30 / 70bar) Flicker lamp (R/G/Y, 3colors) Transmission (Auto 2step) CNC system : iemens-840dsl Tool life management (X / Z / W) Hard jaw 1set Type of milling tool (BT-50,BBT-50) High pressure coolant pump-15bar Tool presetter High pressure coolant pump 6bar Work light Linear scale (X / Z / W) Transformer (isolating) 160kVA Hydraulic unit L-HTLD Turning tool holder Jacket cooling (Lathe-Hwacheon Tool Load Detect) Type of milling tool (CAT-50) Leveling block & plate Manual guide i Lubrication system Milling holder for grinding tool Manual table (chuck) - 80inch NC cooler Milling function (C-axis, ) il skimmer NC pecifications [Fanuc 31i] ITEM PECIFICATIN Controlled axis Controlled axis (C, WM, W axis inclution) 4-Axes imultaneously controlled axes 3-Axes Least input increment 0.001mm, 0.001deg, inch Least input increment 1 / mm, deg, inch Inch / metric conversion G20, G21 tored stroke check 1 tored stroke check 2, 3 Chamfering on / off Backlash compensation Pitch error compensation peration Automatic & MDI operation Program number search equence number search Dry Run, ingle Block Manual handle feed 1Unit Manual handle feed rate x1, x10, x100 Interpolation Function Positioning G00 Linear interpolation G01 Circular interpolation G02, G03 Dwell (Per seconds) G04 Polar coordinate interpolation G12.1 / G13.1 Cylindrical interpolation G7.1 Threading G33 Multiple threading Threading retract Continuous threading Variable lead threading G34 1nd Reference position return G28 Reference position return check G27 2nd reference position return G30 3rd / 4th reference position return G30 Feed function Rapid traverse override F0, F25, F50, F100 Feed per minute (mm/min) G94 Feed per revolution (mm/rev) G95 Rapid traverse bell-shaped acceleration/deceleration Feedrate override 0-150% Jog feed override 0-1,260 mm/min Tool function / compensation Tool function T4-digits Tool offset pairs 32pairs Tool offset pairs 64 / 99 / 200 / 400pairs Tool nose radius compensation Tool geometry / wear compensation Tool life management Automatic tool offset Tool presetter option is required Direct input tool offset value measured B Tool presetter option is required thers Display unit 10.4" Color LCD ITEM - : Not available : tandard : ption PECIFICATIN Program input Tape code EIA R244 / I840 ptional block skip 1ea Program number 4 - digits equence number N8 - digits Decimal point programming Coordinate system setting G92 Coordinate system shift Workpiece coordinate system G54 - G59 Addition of Work piece - coordinate system pair 48 pairs Workpiece coordinate system preset G92.1 Direct drawing dimension programming G code system B Programmable data input G10 ub program call 10 folds nested Custom Macro B Addition of custom macro - common variables #100 - #199, #500 - #999 Canned cycles Multiple repetitive cycle Multiple repetitive cycle Ⅱ Canned cycles for drilling mall-hole peck drilling cycle Manual Guide i pindle speed function Constant surface speed control G96 / G97 pindle override % pindle orientation Rigid tapping pindle synchronous control - Editing operation Part program storage length / Number of register able programs 256kB / 500ea Part program storage length / 512kB / 1,000ea, 1MB / 1,000ea, Number of register able programs 2MB / 1,000ea Background editing Extended part program editing Play Back peration/display Clock function elf-diagnosis function Alarm history display Help function Run hour and parts count display Graphic function Dynamic graphic display Multi-language display English, German, French, Italian, Chinese, panish, Korean, Portuguese, Polish, Hungarian, wedish Data input/output Reader/Puncher interface CH1 R232C Reader/Puncher interface CH2 R232C Ethernet Interface Embeded Ethernet Auto data backup RAM + Part program Memory card interface DNC operation by Memory card

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