Lowest clamping depth without pre-marking
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- Brianne Poole
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1 Lowest clamping depth without pre-marking Thanks to the clamping inserts, it is possible to clamp workpieces safe with a clamping depth of just 3.5 mm, so the workpiece can be completely machined in a single operation. This reduces the cost of materials, particularly where raw material costs considerably influence the piece price. also optimizes the performance of the machine and tools: faster cutting and feeding speeds mean larger cutting volumes and shorter machining times for each workpiece. In addition, production steps required until now, such as workpiece pre-marking, are no longer necessary. Eliminating the pre-marking process reduces investment costs and saves on upstream processing costs. Considerable time is also saved as the workpiece, it can be clamped immediately by eliminating upstream processes. The triangular insert with pyramidal teeth penetrates into the material, creating a positive fit between the clamp and the workpiece. The forces and vibrations generated during machining are evenly distributed and absorbed. comes in 3 different versions for different materials: steel, hardened steel (up to 54 HRC)/titanium and aluminium/ plastic. is compatible with all commonly available types of vices and clamping devices. 42 SMW-AUTOBLOK
2 Clamping Inserts Clamping Inserts Lowest clamping depth only 3.5 mm No pre-marking necessary Highest forces and active vibration absorption Increasing of the cutting forces compared to other systems Page 44 SMW-AUTOBLOK 43
3 Lowest clamping depth of workpieces - no pre-marking Clamping Insert Marks on the Workpiece Comparison Clamping Depths 3.5 mm 30 mm Clamping with SMW-AUTOBLOK SMW-AUTOBLOK Conventional Clamping Method
4 Benefits different versions for all materials: Steel Hardened Steel Titanium (until 54 HRC) No pre-machining of the workpiece or clamping surfaces necessary Elimination of the costs for a pre-mark machine and set-up times Elimination of the costs for the pre-machining 4 5 Aluminium Plastic 6 No pre-marking necessary Best accessibility and highest holding forces Maximum lifetime No wear costs Pull-down effect Active vibration absorption safe clamping of workpieces ideal for 5-axis machining high material saving due to lowest clamping depth only 3.5 mm clamping inserts are made from coated carbide steel and have maximum lifetime the inserts are individually exchangeable even distribution of the clamping forces and active vibration absorption form-fitting clamping by menas of the inserts 45 SMW-AUTOBLOK 455
5 Clamping Inserts 6 Low clamping depth High stability Application/customer benefits Very low clamping depth (only 3.5 mm) ensures safe clamping of the workpieces: highest efficiency and productivity due to the lower material costs and less machining costs No pre-marking necessary: of the costs for a pre-mark machine and set-up times Pull-down effect due to the special row of the teeth Increasing of the cutting speeds compared to other systems Simple manufacturing of jaws for inserts by the customer Maximum lifetime Technical features Clamping depth only 3.5 mm 3 different versions for steel, hardened steel/titanium (until 54 HRC) and aluminium/plastic 0,59,7 70 Made from 0,8 coated carbide steel,7 0,8 70 3,8 Clamping insert 0,4 90 2,05 0,8 3,8 3,8 6 0,59 9 0,4 90 2,05 0,8 0,59 3,8 70 0,9 0 0,4 70,8 2,86 0,69,88 0,62 3,8 STD HRC ALU for steel Clamping insert for hardened steel and Titanium until 54 HRC Clamping insert for aluminium and plastic , Order review STD HRC ALU Consisting of 0 pcs. clamping inserts (without bolts; Order no. bolt-set ) 46 SMW-AUTOBLOK
6 Accessories Conversion of existing bench vices in Bolt set, consisting of 0 pieces Screwdriver T Key T Protection cover aluminium set, consisting of 0 pieces Pair of jaws, set (incl. pair parallels, wrench torx T9, screws) F A E D D B Ø Ø C Version Version 2 A B C D D E Ø Ø F ALLMATIC-T-REX/TITAN GRESSEL/WNT/SCHUNK HILMA KURT ALLMATIC-T-REX/TITAN GRESSEL/WNT/SCHUNK HILMA Version : without carbide coating Version 2: with carbide coating for a better grip in the 2nd operation (picture) Number of the needed clamping inserts: Id.-No to 46607: 9 pcs. clamping inserts Id.-No to : pcs. clamping inserts SMW-AUTOBLOK 47
7 milling cutting tool Clamping Inserts Milling cutter for clamping inserts Accessories Drawing for the pocket to install clamping inserts: Recommended cutting parameters: Cutting speed V = m/min Feed force per tooth FZ = 0.02 mm Solid carbide end milling cutting tool, Ø 4 mm, 3 cutting edges, Ø3x, V = m/min, Fz = mm/Zahn. SCHNITT / SECTION A-A 4 M3 7 A 7,4 A 60 2,5 3,25 Manufacturing of jaws for inserts by the customer 2 Shape of the pocket manufactured with milling cutting tool (Id.-No ) Clamping surface 3.5x4 mm Jaw made from nitrided steel with a tensile strength of 980N/mm 2 Measurement the dimensions of the vice Milling of the jaw to the required height Drilling of the jaw with the correct distance of the holes Mounting of the jaw on the vice 48 SMW-AUTOBLOK
8 Notes SMW-AUTOBLOK 49
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