MACHINES SPECS
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1 MACHINES SPECS
2 2 CNC Tube Laser Machine Detail Sheet CNC Tube Laser Cutting Trumpf Model: TruLaser Tube 5000 Table Travel : 6500mm Operation : Tube cutting Unit : 1 Max. work piece weight : 20 kg/meter Max. outer circle diameter : 150 mm Max. finished part length : Max. thickness : Accuracy : 6000 mm Mild steel : 6.4mm, Stainless steel : 4.0mm & Aluminum : 3.0mm ± 0.10mm
3 3 CNC Laser Cutting Machine Detail Sheet Model: Table Travel : Operation : CNC Laser Cutting Amada LCG3015 X axis: 3000mm, Y axis: 1500mm Cutting Unit : 1 Max. Speed : Max. thickness : m/min 25mm mild steel Accuracy : ± 0.10mm
4 4 CNC Turret Punch Machine Detail Sheet CNC Turret Punch Trumpf Model: TruPunch 5000 Table Travel : Operation : X axis: 3070mm Y axis: 1660mm Punching Unit : 1 Max. thickness : 5mm for all material Feed rate : 1600 strokes/min Max. Speed : Accuracy : 100 m/mi. ± 0.10mm
5 5 CNC Bending Machine Detail Sheet Model: Overall bending length : Operation : CNC Bending Amada, Safan HDS 8025 NT, HD 1303 NT, Safan E Brake B meter Bending Unit : 3 Tonnage : Ton Accuracy : ± 0.50mm
6 6 CNC Vertical Machine Centre Model: Table Travel : Operation : CNC Vertical Machine Centre KIRA, HARTFORD VTC - 30 Kira Elite, HCMC-2082 ( X ) 300 ( Y ) 250 ( Z ) 300mm, ( X ) 2060 ( Y ) 820 ( Z ) 660mm Milling Unit : 2 Spindle RPM : Feed rate : mm/min Accuracy : ± mm
7 7 CNC Double Column Vertical Machine Centre CNC Double Column Vertical Machine Centre KAFO, Hartford Model: HAS-523EAY, KAFO Table Travel : Operation : ( X ) 2100 ( Y ) 1500 ( Z ) 900 mm, ( X ) 5000 ( Y ) 3100 ( Z ) 1200mm Milling Unit : 2 Spindle RPM : 6000 Feed rate : Accuracy : Special Feature: ± 0.010mm 5 Axis Angular Head
8 8 Bending Automation Robotic Arms Auto Bending Machine Amada Model: HG 1003 ARS Overall bending length : Up to 3.1 Metre Operation : Automated Bending Unit : 1 Tonnage : 110 Ton Special Feature Auto Tool Changer
9 9 Bending Automation Robotic Arms Auto Bending Machine Amada Model: EG 6013 AR Overall bending length : 300mm x 300mm Operation : Automated Bending Unit : 1 Tonnage 0.12 Ton Special Feature Auto Tool Changer, Precision Bending Robot, Thickness Detection System
10 10 Blanking Automation Model: Table Travel : Max. thickness : Feed rate : Max. Weight Automation Combination Machine Amada LC 2515C1-AJ 3048mm x 1500mm 6.35mm Laser : 500mm/sec Punching : X: 370/min. Y: 280/min. (0.197" stroke, 1" pitch) 110 lbs. to 330 lbs. (depending on table speed) Accuracy : ± 2% Tonnage Special Features 20 ton Automated Material Load/Unload System
11 11 Blanking Automation Material Storage System Amada Model: CS/MARS Material Storage Systems Shelves 10 Columns 6 Special Features Continuous, on-demand production with minimal supervision Materials is managed and monitored on FMS Server Able to link with Combi to do I/O smoothly (Automation) Alarm will go off when material is low
12 12 YAG Laser Welding YAG Laser Welding Amada Maximum rated output Spot diameter Peak power Pulse Repetition Rate Thickness 400W 1:Φ0.9mm, 2:Φ0.8mm, 3:Φ0.7mm 8kW 1~500pps Up to 2.0 mm thick stainless steel sheets Safety Device Helmet, Light-shielding partition, Gloves
13 13 Alkaline Zinc and Zinc Phosphating Tank Size : 2600mm x 1590mm (W) x 1520mm (H) with 5000L in volume Part Size allowed : 2200mm (L) x 800mm (W) 1200mm (H)
14 14 Aluminium Chromating (Chemfilm) Tank Size : 2000mm x 1000mm (W) x 1000mm (H) with 800L in volume Part Size allowed : 1800mm (L) x 800mm (W) 750mm (H)
15 15 Passivation on Stainless Steel Tank Size : 2000mm x 1000mm (W) x 1000mm (H) with 800L in volume Part Size allowed : 1800mm (L) x 800mm (W) 750mm (H)
16 16 Powder coating conveyor line Curing Oven : 24 Metre Part Size allowed : 3000mm (L) x 1000mm (W) 1500mm (H)
17 17 Tunnel Box Oven Oven Size : 4000mm (L) x 3000mm (W) x 3000mm (H) Number of Oven : 3
18 18 Software Sheet Features Auto Scheduler integrated with Automation Production Line Time & Part Tracking on Shop Floor Auto purchasing based on Quotation, Sales Order and Forecasted Order Daily Inventory Balancing Version Management CAD/CAM & Work Center Integration
19 19 Quality Tools Thread Plug Gauge Digimatic Caliper Micrometer Granite Surface Plate Measuring Tape (Steel) Bevel Protractor Radius Gage Set Dial Indicator
20 20 Quality Tools L - Square Surface Roughness Tester Pull & Push Gauge Digimatic Height Guage Profile Projector Feeler Gauge Set Internal Chamfer Gauge Thread Ring Gauge
21 21 Quality Tools AC / DC Magnetic Meter Coating Thickness Gauge Pin Gauge Faro Arm
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