Machinery and Equipment List

Size: px

Start display at page:

Download "Machinery and Equipment List"

Blanche Cross
5 years ago
Views:

1 Machinery and Equipment List Page 1 of 13 March 2012

1. Machining Machining of sophisticated machine parts, especially parts made of stainless steel, aluminium and copper with dimensions from 20 to

1 CNC Complete Machining, Cubic and Turning Machining Range (mm) Length Width Vertical 1 Milling-turning centre Deckel Maho DMC 200 FD Pallet pool

2000 1100 1 Milling-turning centre Mandelli Spark 1600 AT Pallet pool with a total of 7 pallets (Ø 1030 mm) High-speed spindle 14 000 rpm Magazine

2 1. Machining Machining of sophisticated machine parts, especially parts made of stainless steel, aluminium and copper with dimensions from 20 to 3000 mm. 1.1 CNC Complete Machining, Cubic and Turning Machining Range (mm) Length Width Vertical 1 Milling-turning centre Deckel Maho DMC 200 FD Pallet pool with a total of 5 pallets (Ø 1850 mm) High-speed spindle rpm 180 tool places, tool system HSK 100, Baluff Simultaneous 5-axis machining Milling-turning centre Mandelli Spark 1600 AT Pallet pool with a total of 7 pallets (Ø 1030 mm) High-speed spindle rpm Magazine with 316 tool places, Tool system HSK 100, Baluff Simultaneous 5-axis machining 1 Lathe milling centre WFL Vöst M40-G (chuck machining) With tailstock and stationary support Maximum turning diameter 500 mm Magazine with 100 tool places Ø 500 Page 2 of 13 March 2012

Machining Range (mm) Length Width Vertical 1 Lathe/milling centre WFL Vöst M65 (chuck machining) With tailstock and

1.2 CNC Cubic Machining 2 CNC multifunction drilling/milling centre Waldrich MultiTec 4000 HC with master head

130/horizontal and vertical 2 pallets (1600x1600 mm) 2 pallets (2000x2000 mm) 1 pallet (3000x3000 mm) 225 tool

3 Machining Range (mm) Length Width Vertical 1 Lathe/milling centre WFL Vöst M65 (chuck machining) With tailstock and stationary support, Maximum turning diameter 680mm Magazine with 90 places for tools Tool system HSK Ø CNC Cubic Machining 2 CNC multifunction drilling/milling centre Waldrich MultiTec 4000 HC with master head concept Linear pallet portal Machining interference area of 4000mm Drilling Centre Pama FMC 130/horizontal and vertical 2 pallets (1600x1600 mm) 2 pallets (2000x2000 mm) 1 pallet (3000x3000 mm) 225 tool places SK50/Baluff *) *) Boring spindle RAM 700 Machine Stand 2500 Interference area Ø Page 3 of 13 March 2012

Machining Range (mm) Length Width Vertical 1 Milling centre Deckel Maho DMU 70 Clamping area

600 520 1 Milling centre Deckel Maho DMU 70 evolution Clamping area 700x 500 mm High-speed

750 600 520 1 Milling centre Deckel Maho DMU 100-T Clamping area 1500x 800 mm / Ø 800 mm

system SK40 2 Milling centres Deckel Maho BAZ DMC 60-U Pallet pool with 48 pallets (630 x 500 mm)

4 Machining Range (mm) Length Width Vertical 1 Milling centre Deckel Maho DMU 70 Clamping area 2000x1600mm Spindle 14,000 rpm Magazine for 30 tool places 5-side machining Tool system HSK Milling centre Deckel Maho DMU 70 evolution Clamping area 700x 500 mm High-speed spindle rpm Magazine for 92 tool places Simultaneous 5-axis machining Tool system HSU Milling centre Deckel Maho DMU 100-T Clamping area 1500x 800 mm / Ø 800 mm High-speed spindle rpm Magazine for 32 tool places Simultaneous 5-axis machining Tool system SK40 2 Milling centres Deckel Maho BAZ DMC 60-U Pallet pool with 48 pallets (630 x 500 mm) High speed spindle 18'000 U/min 180 tool places Simultaneous 5-axis machining Page 4 of 13 March 2012

3 CNC Lathes / UP Turing Machining Range (mm) 1 Universal turning machine Gildemeister CTX 420L Chuck machining with counter spindle Tool turret with 16 tools Ø

5 1 Boring machine Pama AT 130/3 horizontal and vertical Clamping area 1550x1350mm Tool system SK50 Faceplate up to max. Ø 500mm *) *) Boring spindle Machine Stand CNC Lathes / UP Turing Machining Range (mm) 1 Universal turning machine Gildemeister CTX 420L Chuck machining with counter spindle Tool turret with 16 tools Ø Length Ultra precision turning lathe Hembrug MIKROTURN 100 CNC State-of-the-art for most demanding requirements of dimensional and shape accuracy / air-conditioned room Hydrostatic main spindle rpm Spindle run-out < 0.1 µm Repeatability X-Z spindle ± 0.1 µm Page 5 of 13 March 2012

6 1.4 Conventional Turning Machining Range (mm) Ø Length 1 Turning lathe Oerlikon Böhringer DM Turing lathe Oerlikon Böhringer DM 3a Conventional Drilling Machining Range (mm) Ø Depth 1 Column drilling machine Webo Column drilling machine Otto Müller Sawing and Milling of Raw Material Machining Range (mm) Height Width 1 Band saw machine Brown S.N AP Page 6 of 13 March 2012

7 2. Joining Technology Economic and secure joints of stainless steel, aluminium and copper, guaranteed by professional preparation of the joint faces. 2.1 Welding 20 TIG welding systems WIG < 450 A 3 MIG welding systems MIG / MAG < 400 A 1 Plasma welding system < 100 A 1 Longitudinal seam automatic welding machine up to length of 3000 mm < 400 A 2 Cranes 5'000 Kg Various alignment and clamping plates up to 3000x3000 mm 2 WIG orbital welding systems < Ø20 mm 2.2 Sheet metal machining Machining range (mm) 1 Bending machine Roller Ø 50 Max. shell width Bending machine Roller Ø 120 Max. shell width Hydraulic break form press Promecam Max Notching machine Boschert LB 15 K 8/33 Max. cutting length 225x225 Various alignment and clamping places Up to 1000x TIG welding system 220A Page 7 of 13 March 2012

8 2.3 Vacuum Annealing and Vacuum Brazing Machining Range (mm) Ø Length 1 Vacuum oven MOV Vacuum oven MOV Vacuum oven MOV Flame Soldering Autogenous system, conventional 2.5 HF Brazing HF brazing generator HF 15 Size of tool by arrangement Page 8 of 13 March 2012

9 3. Surface Technology/Cleaning Machining Range (mm) Height Width Length 1 Cleaning system for large parts, water-based Ø Cleaning system, water-based Shot blasting cabinet 5000 for glass bead blasting SGT Shot blasting cabinet 3000 for glass bead blasting Schlick Shot blasting cabinets 800 for glass bead blasting SGT High-grade corundum blasting cabinets SGT Vibratory grinding machine Roessler Ø Laser marker Trumpf Vector Mark Com nm Page 9 of 13 March 2012

10 4. Assembly Functionally reliable and clean assembly and testing of components and complete systems with emphasis on mechatronics and pneumatics. Special infrastructure and know-how for the requirements of high vacuum technology and the IT industry. Prototypes up to middle-sized batches. Customer-specific testing procedures. Assembly area 1 (large assemblies / systems) Crane lifting capacity, max. Assembly area 2 (small assemblies / systems) Crane lifting capacity, max. In both assembly areas: Assembly area is low-dust environment with various levels of cleanliness The air in the workshop is filtered five times each hour. Test methods: - Vacuum leak test with helium up to - Final pressure tests up to max. - Residual gas analysis with Quadrupole mass spectrometer - Electrical system tests - Magnetic field tests - Water flow rate measurements Approx m kg Approx m kg 10E-10 mbar 1x10E-8 mbar l/s Page 10 of 13 March 2012

5. Dimensional Control Air-conditioned measuring room Class 3 in compliance with VDI/VDE

DXF,DWG, STEP, SAT, STL, DES, XYZIJk 3 D measuring system X x Y x Z Brown & Sharpe DEA

5x(L/1000) 2000 x 4000 x 1500 mm 1500 X 1000 X 900 mm 3 D measuring system X x Y x Z Tesa

11 5. Dimensional Control Air-conditioned measuring room Class 3 in compliance with VDI/VDE 2627 Surface Area 200 m 2 3 D measuring system X x Y x Z Hexagon Global Advantage Accuracy of measurement MPE: 4.5+ L / 200 (µm) Sensing device: Renishaw SP600 Software: PC-DMIS Data import: VDAS, IGES, DXF,DWG, STEP, SAT, STL, DES, XYZIJk 3 D measuring system X x Y x Z Brown & Sharpe DEA Scirocco Accuracy of measurement: E (µm) = x(L/1000) 2000 x 4000 x 1500 mm 1500 X 1000 X 900 mm 3 D measuring system X x Y x Z Tesa Gage 2000 Accuracy of measurement: E (µm) = 4.0+L/ X 510 X 406 mm Vertical measuring system Tesa Micro Hite measuring devices Hard stone measuring table 900mm 1500 X 2000 mm Page 11 of 13 March 2012

12 Measurement arm Faro Platinum Accuracy of measurement: ± 0.025mm Measurement range, ball Measurement arm Faro Platinum Accuracy of measurement: ± 0.013mm Measurement range, ball Precision length-measuring machine Mahr 828 Accuracy of measurement: ± 0.001mm Ø2400 mm Ø1200 mm 200 mm Surface measuring instruments Diavite (roughness) Profile projector Mitutoyo Page 12 of 13 March 2012

13 6. Data Transfer For CNC programming For plotting For plotting on request SAT-, IGES-, STEP, STL und DXF Files PDF, JPG, TIF DXF, DWG, POSTSCRIPT Page 13 of 13 March 2012

ZELTWANGER MASCHINENBAU. Machine List. August 2018

ZELTWANGER MASCHINENBAU. Machine List. August 2018 ZELTWANGER MASCHINENBAU Machine List August 2018 1 MILLING AND DRILLING: A) 1 DMG CNC 5-axis Portal Milling machine DMU 210 µprecision Positioning < 4 µm, volumetric accuracy < 15 µm Tool changer: 123