Ref: x 3m - 12 x 10 Pavilion with Single Rail Beams Step by Step Assembly Instructions. Product Ref:

Size: px

Start display at page:

Download "Ref: x 3m - 12 x 10 Pavilion with Single Rail Beams Step by Step Assembly Instructions. Product Ref:"

Adam Cameron
5 years ago
Views:

1 Pavilions 366 x 45m - Step 12 x by 15 Step Pavilion Assembly Shelter Instructions with Double Rail Beams Ref: x 3m - 12 x 10 Pavilion with Single Rail Beams Step by Step Assembly Instructions Product Ref: Before you begin These installation instructions will lead you through the process of installing your new pavilion The installation of the pavilion requires special attention to certain detail Before you begin you should: Check your order Make sure the contents of the carton match the product numbers on your order Contact your dealer if there are any damaged, missing or incorrect parts Pay attention to safety Because of the size and weight of certain parts, installation is recommended with no fewer than two people Always maintain a clean, organized work area Make sure you have the right tools and materials Barlow Tyrie supplies the appropriate fasteners upon request through your dealer for anchoring the pavilion securely to the ground If you are unsure about the required anchoring system best suited for your pavilion consult your dealer for the proper fastening method Review entire installation guide This step gives you the opportunity to contact your dealer to answer any questions before you begin Assembly requirements Two people Spirit level Hand drill Screwdriver set Step ladder Long nose pliers Spanners Tape measure wwwteakcom Page 1 of 10

Part list 2x B1 Beam 366 mtrs 12 feet 2x B2 Beam 3 mtrs 10 feet 4x Triangular Corner Post 4x P2 Corner Post Cover 6x S1

1-3/4 KC04 KC15 16x 003 Carriage Bolt - 5/16 x 2 4x PL102 Plastic Corner Beam Inserts 16x 007 5/16 Flat Washer 16x 025

Joint Cover Screw #8-3/4 Roof Joint Box (2 pieces) AF3010 R3 Roof Cover Hook Velcro Strips (shipped with decorative

2 Part list 2x B1 Beam 366 mtrs 12 feet 2x B2 Beam 3 mtrs 10 feet 4x Triangular Corner Post 4x P2 Corner Post Cover 6x S1 Roof Side Rib 4x S2 Roof Corner Rib 1x S3 Roof Middle Support Rib KC12 4x AL005 Post End Plate 16x 002 Plate Screw 1/4 x 1-3/4 KC04 KC15 16x 003 Carriage Bolt - 5/16 x 2 4x PL102 Plastic Corner Beam Inserts 16x 007 5/16 Flat Washer 16x 025 Metal Screw #8-3/4 16x 012 5/16 Nylon Lock Nut MISC KC14 PL101 Pulleys included with curtains 4x PL104 16x 025 Bottom Top Joint Cover Screw #8-3/4 Roof Joint Box (2 pieces) AF3010 R3 Roof Cover Hook Velcro Strips (shipped with decorative curtains) #8 Square Head Screwdriver Bit 12x 040 Self taping Screw #8-3/4 #10 Square Head Screwdriver Bit wwwteakcom Page 2 of 10

Getting started 1 Secure the base plates (LA3005) to the bottom of each of the aluminium corner posts () using metal screws (BL3016) as shown in the

(PL102) at each end Once fully inserted, lock in place the plastic corners with supplied screws (025), as shown in view A-A You may use pieces of the

the structure with the self-taping screws (040) Each side rib should be centered between sticker markers on the beams as shown in view B-B (Repeat

3 Getting started 1 Secure the base plates (LA3005) to the bottom of each of the aluminium corner posts () using metal screws (BL3016) as shown in the diagram (Repeat step for all four corner posts) BL3016 LA On a flat surface, assemble all the beams together by inserting the plastic corners (PL102) at each end Once fully inserted, lock in place the plastic corners with supplied screws (025), as shown in view A-A You may use pieces of the cardboard shipping box to protect the frame from scratches View A-A B1 B2 B2 B1 A-A Cardboard 025 PL102 3 Attach all side ribs (S1) to the beams of the structure with the self-taping screws (040) Each side rib should be centered between sticker markers on the beams as shown in view B-B (Repeat step on all sides of the structure) View B-B S1 040 View B-B S1 B-B S1 Sticker Markers Top View Drilling Location Profile Side View View wwwteakcom Page 3 of 10

Assembling the roof 4 L Make sure the frame is well levelled and that corners are set at right angles as shown in the

Consult the table below for external frame dimensions W D Top View Set frame at right angles before continuimg

(4727) View C-C 5 S2 C-C S3 Centre rib Raise ribs PL104 Insert the corner ribs (S2) by simply wedging one end into

View C-C Also Install the center rib (S3) at this time Make sure each rib is fitted evenly into each slot before

Once both joint boxes are installed and the roof frame is properly aligned, secure the joint box cover to the side

4 Assembling the roof 4 L Make sure the frame is well levelled and that corners are set at right angles as shown in the left hand diagram Forcing the diagonal (D) in both direction to be equal will ensure corners are set at right angles Consult the table below for external frame dimensions W D Top View Set frame at right angles before continuimg assembly External Dimensions W L L DD 10 10x12 x 12 Model inches inches (cm) (cm) 1175/8 (2988) 1443/4 (3676) 1865/8 (4727) View C-C 5 S2 C-C S3 Centre rib Raise ribs PL104 Insert the corner ribs (S2) by simply wedging one end into the one-inch slot of each corner Then raise the rib assembly to fit inside the plastic joint box (PL104) as shown in View C-C Also Install the center rib (S3) at this time Make sure each rib is fitted evenly into each slot before installing the joint box cap using screws (025) (Repeat step on other side of the structure) 025 View C-C PL104 6 Once both joint boxes are installed and the roof frame is properly aligned, secure the joint box cover to the side ribs with screws (040) as shown in view D-D (Repeat step on other side of the structure) S3 Centre rib D-D 040 View D-D wwwteakcom Page 4 of 10

Installing the corner posts 7 Lay roof cover over the top of the frame 8 003 007 Flat Washer Post cover and roof truss not

bolts, washers (007) and lock-nuts (012) as shown in the above diagram This step may require a second person or a ladder

5 Installing the corner posts 7 Lay roof cover over the top of the frame Flat Washer Post cover and roof truss not shown for clarity (TOP VIEW) 012 Lock-Nut Attach one of the four corner posts () to each corner of the structure using bolts, washers (007) and lock-nuts (012) as shown in the above diagram This step may require a second person or a ladder to lift the roof assembly in order to fix all four corner posts () See diagrams below for assembly steps wwwteakcom Page 5 of 10

Anchoring the pavilion 9 Make sure the structure is well aligned and levelled with the floor as shown in the diagram below Consult the section below for

floor W D level External Dimension W L 10x12 Model inches (cm) 111 (2819) 138 (3505) D 177 (4496) Dimensions given from centre to center of plates (AL005) Ground

per plates) of each - 3/8" x 1-1/2" expansion anchor * use 1/2" cement drill bit WOOD CONCRETE SOIL The Permo Lock anchoring system is the recommended method that

6 Anchoring the pavilion 9 Make sure the structure is well aligned and levelled with the floor as shown in the diagram below Consult the section below for recommendations on the type of anchorage required for fixing the structure on the floor L Remaining holes in plate (AL005) are used for fixing the structure on the floor W D level External Dimension W L 10x12 Model inches (cm) 111 (2819) 138 (3505) D 177 (4496) Dimensions given from centre to center of plates (AL005) Ground Fixing OPTION A WOOD DECK/FLOOR OPTION B CONCRETE/CEMENT FLOOR Requirements: 8 (2 per plates) of each - 5/16" x 2" wood screws - 5/16" washers Requirements: 8 (2 per plates) of each - 3/8" x 1-1/2" expansion anchor * use 1/2" cement drill bit WOOD CONCRETE SOIL The Permo Lock anchoring system is the recommended method that offers a strong permanent solution for anchoring your shelter and to protect it against the wind See next page for instructions on how to install this anchor wwwteakcom Page 6 of 10

7 Anchoring the pavilion Permo Lock Anchoring System x1 coupling x4 bolt x4 washer Packaging Contents One Permo Lock anchor comes preassembled and ready to use as shown on the right Verify that the rod end is flush with the end of the anchor x1 rod x4 anchor x4 lock washer Top View Position your assembled structure on the chosen location then mark the center of each corner plate 19¾ (50cm) Drill a 1 x 19¾ (25cm x 50cm) hole at each marked location using a percussion drill with a diamond tip masonry drill bit 3-1/4 (82cm) Insert the assembled Permo Lock anchor into the drilled hole Screw in the coupling nut without turning the rod and anchor The maximum opening of the Permo Lock anchor occurs when the rod extends 3¾ (82cm) above the coupling nut Apply grease on threads Unscrew the coupling and rod completley from the fixed Permo Lock anchor and remove the two washers Place the corner of the structure over the anchor and afix it using the supplied ½ bolt and washers Grease the threads of the bolt wwwteakcom Page 7 of 10

Final frame assembly 10 P2 To complete the post assembly, snap together the corner posts () and corner post covers (P2) Repeat step for each corner P2 Top View P2 11 centerline B1 B2 When installing

elastic remains in position when tension is applied during step 5 Once the roof cover is in place, verify that its corner is aligned with the corner of the structure as shown in the right hand

8 Final frame assembly 10 P2 To complete the post assembly, snap together the corner posts () and corner post covers (P2) Repeat step for each corner P2 Top View P2 11 centerline B1 B2 When installing the roof cover make sure that at each corner the elastic is well placed around the exterior face of the beams (B1) and/or (B2) as shown in the left hand diagram above This step will ensure that the elastic remains in position when tension is applied during step 5 Once the roof cover is in place, verify that its corner is aligned with the corner of the structure as shown in the right hand diagram above 12 Start Position End Position In order to remove any excess elastic length, work your way around the structure by applying a continuous tension until you reach the end position Finally pull on both ends of the elastic until a good tension is felt all around Tie knots in both ends of the elastic near the roof s eyelets as shown in the diagram Cut or hide the excess elastic between the beams (B1) and/or (B2) and the roof cover wwwteakcom Page 8 of 10

Installing the roof fabric 13 AF3010 The roof awning fabric is attached with the hooks (AF3010) provided Install the hooks as shown in the diagram 14 PL101

pulleys (PL101) by snapping them in each metallic curtain eyelet Use long nose pliers to facilitate this operation Pulleys should be facing towards the

After installing all pulleys, block the access with the screws (025) as shown in the diagram Repeat step for each corner See next step (15) for curtain

9 Installing the roof fabric 13 AF3010 The roof awning fabric is attached with the hooks (AF3010) provided Install the hooks as shown in the diagram 14 PL101 Plastic Pulley Snap Pulley in place Metallic Eyelet Curtain Exterior Side Curtain (Exterior Side) Zipper (Interior Side) Side View BL3015 Install plastic pulleys (PL101) by snapping them in each metallic curtain eyelet Use long nose pliers to facilitate this operation Pulleys should be facing towards the curtain side on which the zipper is located (see above steps) Then install each curtain sections into the provided beam slots as shown by left hand diagram After installing all pulleys, block the access with the screws (025) as shown in the diagram Repeat step for each corner See next step (15) for curtain installation example Curtain Type Decorative Curtain Mosquito Curtain Acrylic Curtain Plastic Curtains Rail Inner or Outer Inner Outer Inner or Outer wwwteakcom Page 9 of 10

Installing the curtains 15 Install the decorative curtains on the iterior or exterior rail of the beams (B1) and (B2) If you have purchased optional curtains (mosquito netting, transparent plastic or

strips on bottom beam groove) Velcro Strips Bottom Groove 16 apart The optional decorative curtains are installed using velcro strips (R3) inserted 16 apart in the bottom groove of the beams Repeat

10 Installing the curtains 15 Install the decorative curtains on the iterior or exterior rail of the beams (B1) and (B2) If you have purchased optional curtains (mosquito netting, transparent plastic or acrylic fabric) install them on the inside rail of the beams outside rail curtains on inside rail inside rail TOP VIEW curtains on outside rail Optional decorative curtains (installed using velcro strips on bottom beam groove) Velcro Strips Bottom Groove 16 apart The optional decorative curtains are installed using velcro strips (R3) inserted 16 apart in the bottom groove of the beams Repeat on all four corners Barlow Tyrie Limited Braintree Essex CM7 2RN England t: + 44 (0) f: + 44 (0) Barlow Tyrie Inc 1263 Glen Avenue Suite 230 Moorestown NJ USA t: f: wwwteakcom Page 10 of 10 Ref 3409

BARLOW TYRIE quality since Ref: x 3m - 12 x 10 Pavilion with Cabrio Folding Roof Step by Step Assembly Instructions

BARLOW TYRIE quality since Ref: x 3m - 12 x 10 Pavilion with Cabrio Folding Roof Step by Step Assembly Instructions Pavilions 3.66 x 4.5m - Step 12 x by 15 Step Pavilion Assembly Shelter Instructions with Double Rail Beams Ref: 9011215 3.66 x 3m - 12 x 10 Pavilion with Cabrio Folding Roof Step by Step Assembly Instructions