DUGARD. DUGARD Machine. Machine Tools That Create Solutions Since Tools
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1 DUGARD Machine Tools That Create Solutions Since 1939 See our website with full brochures, specifications and demonstration videos DUGARD Machine Tools
2 DUGARD.com An Extensive Range of CNC Turning Centres SMEC Machine Tools Exclusive to Dugard - Machines available with Sub spindle, Y axis and Mill/Drill SMEC 1600LM Fanuc 0iTD control 52mm bar capacity with 210mm chuck 250mm maximum turned diameter 262mm maximum turned length 24/30m/min rapid traverse X/Z axis 12 station bi-directional turret Programmable tailstock quill SMEC 2500SY Fanuc 32iTB control 76mm bar capacity with 254mm chuck 360mm maximum turned diameter 505mm maximum turned length 18/12/24m/min rapid traverse X/Y/Z axis 12 station bi-directional turret Mill/Drill Y-axis turret with BMT65 tooling SMEC PL60LM Fanuc 0iTD/21i control 139mm bar capacity 900mm maximum turned diameter 1050/3,200mm maximum turned length 12/18m/min rapid traverse X/Z axis, 1m bed 12/10m/min rapid traverse X/Z axis, 3.2m bed 12 station bi-directional turret Programmable tailstock quill & body Mill/Drill with BMT85 tooling SMEC PL80LM available with 320mm bore 1
3 High Volume Turning Centres Multi-Axis CNC Turning Centres Dugard 32 Sub Spindle Syntec PC based control 32mm bar capacity 7 axes Twin spindle with C axis Y axis Up to 14 turning tool positions Up to 11 driven tool positions Dugard 42iTTU Single or Sub Spindle Mitsubushi M700 control 42mm bar capacity 10 axes Twin spindle with C axis 2 Y axes 7 turning tool positions plus 1 part off tool 12 driven tool positions Robot loading available B axis option Dugard 52TT/ TTS Twin Spindle Syntec PC based control 52mm bar capacity Up to 9 axes Twin spindle with C axis 2 Y axes 8 turning tool positions plus 1 part off tool Up to 18 driven tool positions B axis option Dugard 52/ 65 Twin Turret SY Mitsubushi control 52mm bar capacity (65mm opt) 7 axes Twin spindle with C axis Y axis Up to 32 turning tool positions Up to 32 driven tool positions 2
4 DUGARD.com Production Lathes High precision slant bed CNC lathes Standard Features Fanuc 0iTD control 12 station bi-directional turret Programmable tailstock quill MT-4 taper Dugard 100 CNC Lathe 52mm bar capacity with 152mm chuck 260mm maximum turned diameter 290mm maximum turned length 30m/min rapid traverse on X and Z axis Dugard 200HT CNC Lathe 65mm bar capacity with 210mm chuck 300mm maximum turned diameter 479mm maximum turned length 30m/min rapid traverse on X and Z axis Available with Y axis and sub spindle Model Shown - Dugard 300P Dugard 300P/ 300MC CNC Lathe 77mm bar capacity with 252mm chuck 450mm maximum turned diameter 700mm maximum turned length 20m/min rapid traverse on X axis 24m/min rapid traverse on Z axis Available with Y axis and sub spindle Standard Features Fanuc 0iTD control 10 station bi-directional turret Model Shown - Dugard 350G Dugard 350G Slant Bed CNC Lathe Fanuc 0iTD control 76mm bar capacity with 304mm chuck 560mm maximum turned diameter 640mm maximum turned length 20m/min rapid traverse on X and Z axis 10 station bi-directional turret Programmable tailstock quill MT-5 taper Dugard 400 Slant Bed CNC Lathe Fanuc 0iTD control 91mm bar capacity with 315mm chuck 550mm maximum turned diameter 820mm maximum turned length 12m/min rapid traverse on X axis 15m/min rapid traverse on Z axis 10 station bi-directional turret Programmable tailstock quill MT-5 taper 3
5 Large Capacity Production Lathes Boxway range of CNC lathes Model Shown - Dugard 400L Dugard 400/500L/MC/LMC Fanuc 0iTD control Up to 140mm bar capacity 650mm maximum turned diameter 1974mm maximum turned length 18m/min rapid traverse on X and Z axis 12 station bi-directional turret Programmable tailstock quill MT-5 taper Large bore, long working length, heavy load slant bed lathe Dugard 700L Slant Bed CNC Lathe Fanuc 0iTD control 165 /380mm bar capacity with 475mm chuck 940mm maximum turned diameter Available in 4 bed lengths, 1~4m 10m/min rapid traverse on X axis 12m/min rapid traverse on Z axis 12 station bi-directional turret Programmable tailstock quill MT-6 taper 4
6 DUGARD.com Large Capacity Flat Bed CNC Lathes Dugard DY530C / DY630C / DY730C Large capacity CNC lathes at competitive prices Available with Fanuc & Siemens controls 530 / 630 / 730mm swing Large spindle bores up to 320mm Up to 3700mm bed length 18.5kW spindle drive 130mm spindle bore Model Shown - Dugard DY730C Dugard DY860C / DY1000C / DY1100C Heavy duty CNC lathes at competitive prices Available with Fanuc & Siemens controls 860 / 1000 / 1100mm swing Large spindle bore up to 640mm 1000~16,000mm distance between centres Air chuck and manual chuck can be installed on both spindle ends 22kW spindle motor with 30kW option Heavy duty tailstocks 5 Model Shown - Dugard DY1000C
7 Perfect Starter Multi-Function CNC Lathe Dugard Lunan 400MF, 500MF Extremely rigid construction and an unbelievably low cost DUGARD LUNAN Available with GSK, Fanuc & Siemens controls Up to 500mm swing over bed Up to 280mm swing over cross slide 500mm maximum turned diameter 1400mm maximum turned length Up to 77mm spindle bore 20~1620rpm speeds, 3 range gearbox 25 x 25mm 4 way electrical driven toolpost 7.5kW motor Perfect Starter CNC Lathe Dugard Lunan 210A All the functionality you need at an ultra low price DUGARD LUNAN Available with GSK, Fanuc & Siemens controlsols 52mm bar capacity with 210mm chuck 540mm maximum swing diameter 400mm maximum turned diameter 550mm maximum turned length 18m/min rapid traverse on X and Z axis 12 station bi-directional turret Programmable tailstock quill MT-4 taper Perfect Starter VMCs Dugard Lunan 500A, 600A & 800A Small footprint at an unbelievably low price DUGARD LUNAN Available with GSK, Fanuc & Siemens controls Up to 10,000rpm spindle speed BT40 spindle nose taper 5.5kW servo driver for spindle air cooling Linear guideways on 500A and 600A 500A 600A 800A X axis 500mm 600mm 800mm Y axis 320mm 450mm 500mm Z axis 400mm 500mm 580mm ATC 10 tools 16 tools 20 tools 6
8 DUGARD.com Cost Effective CNC VMCs Dugard 760XP, 1000XP, 1350XP, 1600XP & 2000XP More power, faster spindle speeds, more tools and faster rapids than the original E Range Model Shown - Dugard 1000XP Available with Fanuc, Siemens & Heidenhain controls Up to 12,000rpm spindle speed Compact construction for reduced footprint BT40 spindle taper as standard, CAT option 36 station twin arm ATC options (28 on 76XP) Through spindle coolant Linear ways on all axes Model Shown - Dugard 760E E Range still available at the same great prices Dugard 760E, 1000E & 1350E Available with Fanuc, Siemens & Mitsubushi controls 10,000~11,000rpm spindle speed (std) Compact construction for reduced footprint BT40 spindle taper as standard, (CAT opt) 20, 24 & 28 station carousel ATC options Linear ways on all axes Premium Range of CNC VMCs Dugard 850, 1000Y Plus &1500 Designed for high metal removal rates Available with Fanuc, Heidenhain and Siemens controls High precision, roller linear guides on X, Y, Z axes 10,000rpm spindle speed as standard Compact construction for reduced footprint 12,000/15,000rpm spindle speed option Superior positioning and repeatability 24 station twin arm type ATC 7 Wide Span Column Base to Guarantee Maximum Rigidity Model Shown - Dugard 1000Y Plus
9 5 Axis CNC Machining Centres Dugard X5 High Speed 5 Axis Machining Available with Heidenhain, Fanuc and Siemens controls 320mm diameter table 30 station automatic tool changer (40 opt) 10,000rpm spindle speed (12,000rpm opt) Direct drive spindles Full 5 axis capability or Axis CNC Machining Centres Dugard HSM6000 High Speed 5 Axis Machining Available with Heidenhain and Siemens controls 12,000/16,000/24,000rpm direct drive spindle C axis torque motor, 360 table 32/40 station ATC twin arm Full 5 axis capability 22kW spindle power B-axis, ±120 Model Shown - Dugard HSM600 8
10 DUGARD.com CNC Heavy Duty 5 Axis Bed Mill Dugard DBM boxways base, table is fully supported Available with Heidenhain, Fanuc & Siemens controls 1200 x 1200mm indexing table 2150/1400/1100mm X/Y/Z axis travel 2000kg table load 32 tool ATC (horizontal changing) Heavy Duty CNC VMCs Dugard HD1363, HD1680, HD1886 & HD2210 The unique configuration offers a fully supported table across the full X-axis movement, eliminating table overhang and X-axis distortion whilst having a 40% smaller footprint Available with Fanuc, Heidenhain and Siemens controls Refrigerated ballscrews on X, Y and Z axes 24/32 station bi-directional twin arm type tool changer Available in heavy duty boxway or linear roller ways BT50 geared head 6,000/8,000rpm Optional BT40 10,000/12,000rpm direct drive spindle X axis travels from 1,300~2,200mm Unique slideway design Model Shown - Dugard HD1886B 9
11 CNC Bridge Type VMCs Dugard Range Large capacity and ease of operation with powerful cutting capability Available with Fanuc, Heidenhain & Siemens controls Refrigerated ballscrews on X, Y and Z axes 2200~4200mmm X axis travels 1200, 1600 & 2700mm optional Y axis travels 850~1100mm Z axis travel BT rpm with 2 step gearbox or BT50 10,000rpm direct drive spindle up to 15,000kg table capacity Model Shown - Dugard LB3216 CNC Horizontal Borers Dugard Range Stable and rigid structure with cutting edge technology Available with Fanuc, Heidenhain & Siemens controls 110 /130mm spindle diameters Geared spindle drives, 22~45kW Full B axis tables indexing /contouring 20 ton table loading availableailable Range of X axis travels, 2~5.5m 40/60/80/120 ATC systems available Twin pallet changer available Model Shown - Dugard HBM110T 10
12 DUGARD.com Horizontal Borers TOS VARNSDORF Stable and rigid structure with cutting edge technology Available with Fanuc, Heidenhain & Siemens controls 110/130/150mm spindle diameters 25 ton table loading available Automatic pallet changer (opt) Automatic toolchanger (opt) Facing head options Full guarding (opt) Range of floor borers also available up to 20m in X axis Model Shown - Tos Varnsdorf WHN13.8 Vertical Lathes and Borers YOU JI Large capacity and ease of operation with powerful cutting capacity Available with Fanuc & Siemens controls Table sizes from 200mm to a maximum of 8m C axis driven tools Twin ram available Pallet changer available Manual & power chucks Hydrostatic tables on VTH models Magnetic chucks available Grinding options available Model Shown - YOU Ji VTL2500ATC 11
13 CNC Machining Centres Matec 3, 4 and 5 axis travelling column machining centres Available with Heidenhain & Siemens controls Each machine configured to suit each individual customer s application Up to 8000/1200/1300mm X/Y/Z axis travel Mill/turn machining centres Up to 42,000rpm spindle speeds Up to 68kW spindle power Model Shown - Matec 40L Standard & CNC Grinders Dugard - Chevalier High precision 3-axis automatic surface grinders with micro processor based control systems Auto downfeed with roughing and finishing cycles CNC machine is fitted with Smart control with fully enclosed guarding Servo control system with auto alarm codes Electro magnetic chuck Chuck control with variable able holding power Turcite B laminated, double V type ground guideways with continuous lubrication Model Shown - Chevalier FSG1632ADIII 12
14 DUGARD.com DUGARD Machine Tools Providing Machine Tools that Create Solutions since 1939 A Well Respected Family Business Since 1939 Established in 1939 by the late Charles Dugard, C Dugard Ltd has always been a family business. Started just one month and one day before the outbreak of World War 2, Dugard were involved in munitions manufacturing for the war effort. Then, after the war ended we started supplying standard used machine tools to sub-contractors. Dugard grew gradually over the years, eventually incorporating ranges of new standard machines and finally introducing CNC machinery in Then in 1982 the company relocated to our current purpose built 30,000 sq ft showroom in Hove. Today Dugard have gone from strength to strength, supplying high quality machine tools worldwide, though now, Charles s sons Eric and Bob are Managing Director and Chairman respectively. We ve got an annual turnover of 22 million, offices and showrooms in Hove, Rybnik in Poland, Moscow and Dubai and we represent an impressive selection of manufacturers including SMEC Machine Tools, Tos Varnsdorf, You Ji, Matec and Chevalier as well as our own Dugard brand of machine tools. Dugard Sales Team The Dugard head office is in Hove, East Sussex and that s a brilliant place for a machine demonstration with one of our sales team. However, our sales team are based all over the UK so if you need any help or information they re never far away and they can always pop in to see you. Dugard Technical Support Much of the company s success stems from Dugard s reputation of providing first class after sales support and service. We have an extensive team which covers machine service, spare parts and programming assistance. We are confident that we can action all queries and requests quickly and economically. Applications Department Our team of applications engineers is available before and after a machine is installed at a customer s site, offering programme training and advice on our full range of machines, anything from programming and tooling advice to control communications and parameters. Service Department With factory trained service engineers to install and commission all the new machines sold in addition to making breakdown visits, we have a busy team working all areas of the country. In the event of a breakdown our in-house technical support staff initially offers advice over the phone, we aim to have engineers out on an emergency breakdown the next working day. Every reported fault is of the utmost importance to us so we will endeavour to have it fixed as soon as possible. Spares and Accessories Department Our Head Office in Hove has 2,000 square feet of dedicated spare parts storage. We also have a small team in Taiwan allowing us to liaise with our suppliers (both old and new), ensuring that an extensive range of spare parts is always available. We supply the Dugard CNC range of machines to dealers throughout Europe and the rest of the world. This makes our main facility in the UK the central hub for machines and spares. 13
15 Dugard Worldwide Over 30 Years Experience Supplying Machines Worldwide Dugard machines are sold through a distribution network in Europe, Russia, the Middle East and the Far East. Quick deliveries can be achieved due to our stocking power. We have been one of the largest importers of machine tools in the UK for over 30 years. This is due to our experience in sourcing high quality machines, established distribution network and dedicated Service, Applications and Spares teams. Dugard Head Office United Kingdom, Hove Dugard RUS Russia, Moscow MTI Limited Poland, Rybnik Dugard Middle East UAE, Dubai & Saudi Arabia International Distribution Network Austria / MJ Tradserv GmbH Kazakhstan / Dugard Rus Belarus / Unimatic Latvia / Dugard International Belgium / Mondiale Poland / MTI Ltd Croatia / Dugard International Portugal / Starmill Czech Republic / CNC Inaxes Romania / Dugard International Denmark / Pedersen Russia / Dugard Rus Estonia / Cybertopia Serbia / Dugard International Finland / Makrum Oy Slovakia / Profika France / BLI Machine Tools Slovenia / Dugard International Germany / Motec Sweden / Abene Greece / Microsol Switzerland / Braendle GmbH Holland / Dijkink Machinery Ukraine / Unimatic Hungary / GO98 UAE / GCC Aliyat Italy / Dugard International 14
16 DUGARD 75 Old Shoreham Road Hove East Sussex BN3 7BX Machine Tools Exclusive dealers for V3
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