8"x 14" Horizontal Band Saw SPECIFICATIONS. Always read instructions before using power tools. Always wear safety goggles. Wear hearing protection

Transcription

1 Always read instructions before using power tools Always wear safety goggles Wear hearing protection Capacity " (200mm) 8" x 11" (200 x 280mm) 2.4" x 13.8" (60 x 350mm) Capacity " (140mm) 5.5" x 6" (140 x 155mm) Blade Size...1" x 0.035"x107" SPECIFICATIONS Blade Speed... 86/128/175/244 FPM (26/39/53/74 MPM) Motor...1.5HP 1 Phase, 18 Amp, 1732 RPM Shipping 62.5" x 31.3" x 45" Measurement... (1588 x 795 x 1143mm) Net Weight...517lbs (235kg) Gross Weight lbs (270kgs) "x 14" Horizontal Band Saw (27 x 0.9 x 2720mm) 5008 Rev. 02/06/ _OpMan indd 1 2/6/06 4:50:50 PM

2 For Your Own Safety Read Instruction Manual Before Operating This Tool This Instruction Manual Contains Important Safety Information. READ THIS INSTRUCTION MANUAL CArEFull Y A n D un DE rst A n D A LL IN F ORM A TION BEF or E OPErA ting THIS Tool. 1. KEEP GUARDS IN PLACE and in working order. 2. REMOVE ADJUSTING KEYS AND WRENCHES. Always ensure keys and adjusting wrenches are removed from tool before turning it on. 3. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents. 4. DO NOT USE IN DANGEROUS ENVIRONMENT. Do not use power tools in damp or wet locations, or expose them to rain. Keep work area well lighted. 5. KEEP CHILDREN AWAY. All visitors should be kept safe distance from work area. 6. MAKE WORKSHOP CHILD PROOF with padlocks, master switches, or by removing starter keys. 7. DO NOT FORCE TOOL. It will do the job better and safer at the rate for which it was designed. 8. USE RIGHT TOOL. Do not force tool or attachment to do a job for which it was not designed. 9. USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Table 1 shows the correct size cord to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord. 10. WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair. 11. ALWAYS USE SAFETY GLASSES. Use face or dust mask if cutting operation is dusty. Remember, everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses. 12. SECURE WORK. Use clamps or a vise to hold work when practical. It is safer than using your hand and it frees both hands to operate tool. 13. DO NOT OVERREACH. Keep proper footing and balance at all times. 14. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories. 15. DISCONNECT TOOLS from power source before servicing, or when changing accessories, such as blades, bits, cutters, etc. 16. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in OFF position before plugging in power cord. 17. USE RECOMMENDED ACCESSORIES. Consult the owner s manual for recommended accessories. The use of improper accessories may increase risk of injury to persons. 18. NEVER STAND ON TOOL Serious injury could result if the tool is tipped or if the cutting tool is unintentionally contacted. 19. ALWAYS CHECK FOR DAMAGED PARTS. Before each use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function - check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced. 20. DIRECTION OF FEED. Feed work into a blade or cutter against the direction of rotation of the blade or cutter only. 21. NEVER LEAVE TOOL UNATTENDED WHILE RUNNING. TURN POWER OFF. Do not leave tool until it comes to a complete stop Rev. 02/06/ _OpMan indd 2 2/6/06 4:50:56 PM

3 Table 1 Minimum gauge for cord Volts Total length of cord in feet Ampere Rating 120 V 25 ft. 50 ft. 100 ft. 150 ft. Not More More Than Than AWG Not Recommended A. GROUNDING INSTRUCTIONS 1. All grounded, cord-connected tools: In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances. Do not modify the plug provided - if it will not fit the outlet, have the proper outlet installed by a qualified electrician. Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal. Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded. Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool s plug. Repair or replace damaged or worn cord immediately. 2. Grounded, cord-connected tools intended for use on a supply circuit having a nominal rating less than 150 volts: This tool is intended for use on a circuit that has an outlet that looks like the one illustrated in Sketch A on page 4. The tool has a grounding plug that looks like the plug illustrated in Sketch A. A temporary adapter, which looks like the adapter illustrated in Sketches B and C on page 4, may be used to connect this plug to a 2-pole receptacle as shown in Sketch B, if a properly grounded outlet is not available. The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician. NOTE: THIS ADAPTER IS NOT PERMITTED IN CANADA. The green-colored rigid ear, lug, and the like, extending from the adapter must be connected to a permanent ground, such as a properly grounded outlet box Rev. 02/06/ _OpMan indd 3 2/6/06 4:50:56 PM

4 Grounding Methods Electrical Schematic Single Phase Rev. 02/06/ _OpMan indd 4 2/6/06 4:50:59 PM

5 General Safety Information 1. Read the Instruction manual before operating the machine. 2. If you are not thoroughly familiar with the operation of horizontal band saws, obtain advice from your supervisor, instructor or other qualified person. 3. Remove tie, rings, watch and other jewelry, and roll up sleeves. 4. Always wear safety glasses or a face shield. 5. Make sure wiring codes and recommended electrical connection instructions are followed and that machine is properly grounded. 6. Make all adjustments with the power shut-off. 7. Adjust and position the blade guide before start cutting. 8. Make sure that blade tension is properly adjusted before start cutting. 9. Stop the saw before putting a workpiece in the vise. 10. Always keep hands and fingers away from the blade when the machine is running. 11. Stop the machine before removing chips. 12. Always have stock firmly clamped in vise, before start cutting. 13. Disconnect machine from power source when making repairs. 14. Before leaving the machine, make sure the work area is clean. Operating Instructions 1. Check Coolant: Low coolant level causes foaming and high blade temperatures. Dirty or weak coolant can clog pump, causes crooked cuts, low cutting rate and permanent blade failure. Dirty coolant causes the growth of bacteria with ensuing skin irritation. 2. Keep vise slides clean and oiled. 3. Clean chips from blade wheels and the areas around wheels. 4. Saw Guide: Keep saw guides properly adjusted. Loose guides will affect cutting accuracy. 5. Saw Blade: Ensure that the saw blade is sharp. 6. Blade Speed: Ensure blade speed is set correctly for workpiece material and shape. 7. Check Blade Tension: Particularly after initial cuts with a new blade. Blade Selection 1. Never use a blade so coarse that less than 3 teeth are engaged in the workpiece at any time. (Too few teeth will cause teeth to strip out.) 2. Never use a blade finer than required to obtain a satisfactory surface finish or satisfactory flatness. (Too many teeth engaged in the workpiece will prevent attainment of a satisfactory sawing rate; frequently cause premature blade wear; frequently produce dished cuts or the cuts are neither square nor parallel.) 3. The chart which follows is not expected to be exactly correct for all cases. It is intended as a general guide to good sawing practices Your blade supplier or the qualified engineers should be your most reliable source of correct information for operational details of saw blades and their use. THE SELECTION OF SAWBLADES Cutting Material <3mm >5mm >50mm >100mm >150mm >200mm Sawblade <0.12" >0.2" >2" >4" >6" >8" (HSS) 14T (HSS) 6/10T (HSS) 5/8T (HSS) 4/6T (HSS) 3/4T (HSS) 2/3T (HSS) 1/2T (HCS) 10T (HCS) 8T (HCS) 6T (HCS) 4T (HCS) 2T Remarks: HSS-High Speed Steel Sawblade HCS-High Carbon Steel Sawblade NOTE: 1. When standard wall pipe, tubes, channel iron and angled "I" beams are cut, a 10 pitch saw blade of wave-set type or saw blade of (HSS) 6/10T is frequently used to good advantage. 2. Tubes or structure with wall thickness or web thickness of 1/2 or more can usually use an 8 or 6 pitch blade or sawblade of (HSS) 4/6T satisfactorily. 3. When rectangular solid bar is to be sawed, the work should, whenever possible, be loaded with the thinnest cross section exposed to the blade teeth. The pitch (or number of teeth per inch of blade) selected must provide engagement of at least 3 teeth in the workpiece. Should application of this rule not be possible because the thinnest cross section is too thin, the piece must be loaded with the wider dimension exposed to the saw teeth and a coarser blade selected from the listing of recommendations for round and square solid bars Rev. 02/06/ _OpMan indd 5 2/6/06 4:51:00 PM

6 The controls Fig. 1 A. Indicator light B. Cycle start switch C. Arm Descent Valve D. Emergency stop button E. Coolant pump F. Flow control regulator Single Phase Refer to the wire drawing inside the electrical box and above for proper motor and transformer connections, lead selection and wiring connections from the motor to the power source for the voltage you are using. (IMPORTANT: IMMEDIATELY AFTER WIRING THE MACHINE, TURN ON THE POWER AND MAKE SURE THE MOTOR IS RUNNING IN THE RIGHT DIRECTION, COUNTER-CLOCKWISE WHEN LOOKING AT THE BLADE ROTATION.) NOTE: 1. When standard wall pipe, tubes, channel iron and angle I beams are cut, a 10 pitch saw blade of wave-set type or sawblade of (HSS) 6/10T is frequently used to good advantage. 2. Tubes or structure with wall thickness or web thickness of 1/2 or more can usually use an 8 or 6 pitch blade or sawblade of (HSS) 4/6T satisfactorily. 3. When rectangular solid bar is to be sawed, the work should, whenever possible, be loaded with the thinnest cross section exposed to the blade teeth. The pitch (or number of teeth per inch of blade) selected must provide engagement of at least 3 teeth in the workpiece. Should application of this rule not be possible because the thinnest cross section is too thin, the piece must be loaded with the wider dimension exposed to the saw teeth and a coarser blade selected from the listing of recommendations for round and square solid bars. Removing and Installing the Blade When your machine was shipped, a blade was supplied and assembled to the saw. When selecting a new blade refer to the selection of saw blades. 1. Disconnect the machine from the power source. 2. Raise the saw frame about 6" and close the flow control regulator (F) Fig. 1 to stop the saw frame from descending. 3. Open both wheel covers and clean the chips out of the machine. 4. Release blade tension by turning the blade tension hand wheel (G) Fig. 2 counter-clockwise. 5. Slide left blade guide arm to the right as far as possible (I) Fig Remove the blade from both wheels (H) Fig. 2, guide wheels (J) Fig.3, and out of each blade guide. 7. Make sure the teeth of the new blade are pointing in the direction of travel. If necessary, turn the blade inside out. A D E Fig. 1 G Fig. 2 H B F C Rev. 02/06/ _OpMan indd 6 2/6/06 4:51:01 PM

7 8. Place the blade in place on the wheels (H) Fig. 2, the guide wheels (J) Fig. 3, and through the lower blade guard (I) Fig.4, and bearings guide. Note: Blade must run on the outside of the blade wheels as shown in (J) Fig Work the blade all the way up between the blade guide bearings with the back of the blade against the back-up bearing, as shown in (I) Fig.4. J Note: If bearings need adjustment, refer to the section adjusting blade guide roller bearings. Fig Put light tension on the blade and work it on both wheels. Make sure that the back of the blade is against the wheel flanges of both wheels. This is very important. 11. When you are sure the back of the blade is against the wheel flanges of both wheels and properly inserted into the guides, finish putting tension on the blade. Proper tension 1400kg/cm2 is achieved when the pointer (K) Fig. 5 is on the left mark of the blade tension scale behind the driven wheel. I J 12. Jog the power on and off to be sure the blade is in place and tracking properly. If blade is not tracking properly, refer to the section tracking the blade. Fig. 4 Starting and Stopping the Machine The saw frame must be in the raised position before starting the machine. The machine is started by pushing the start button (B) Fig. 1, and will continue to run until the saw frame is in the down position at the end of the cut. In an emergency, press the emergency button (D) Fig. 1. K Fig Rev. 02/06/ _OpMan indd 7 2/6/06 4:51:02 PM

8 Blade Tracking Adjustment Blade tracking has been set at the factory and should require no adjustment. If a tracking problem occurs, adjust the machine as follows: Since tracking can only be adjusted while machine is running, it is suggested that this adjustment be accomplished by qualified personnel that are familiar with this type of adjustment and the dangers associated with it. 1. Raise saw arm to its highest position and close cutting pressure control valve (F) Fig.1 to hold saw arm in place. L O 2. Run the blade at a slow speed. 3. Locate tracking adjustment plate on the back side of the driven blade wheel. Fig Loosen the three bolts (L - Fig. 6) located on the top of the tracking nuts. 5. Tracking adjustment is accomplished by either loosening or tightening three adjusting nuts (O - Fig. 6). 6. Tracking is set properly when the back of the blade lightly touches the wheel flange. Note: Over-tracking (allowing blade back to rub hard against wheel flange) will damage the blade wheels and blade. 7. Tighten locking bolts (L) once properly tracking is completed. Adjusting Feed Rate When the feed arm descent valve (C) Fig. 1 is turned clockwise as far as it will go, the saw frame will not move down. By turning the feed control valve counter-clockwise, you regulate the flow of oil from the cylinder and determine the speed at which the saw frame will lower and the blade will feed through the work. Too many factors are involved to make tabulated data practical on feed rates. As a general rule, an even pressure without forcing the blade gives best results. Avoid forcing the blade at the start as this may shorten blade life and produce a bad cut. By inspecting the chips while the cut is being made will indicate whether the feed rate is correct. Fine powdery chips indicate a feed rate which is too light. The teeth are rubbing over the surface instead of cutting. Burned chips indicate excessive feed which causes the teeth to break off as the blade overheats. The ideal feed rate is indicated by chips that have a free curl and this will give the fastest cutting time and longest blade life Rev. 02/06/ _OpMan indd 8 2/6/06 4:51:02 PM

9 Adjusting Blade Guide Brackets The blade guides should be set as close to the vise jaws as possible. The right blade guide bracket is not adjustable and is pre-set at the factory to clear the right hand vise jaw. The left blade guide bracket can be moved to the left or right depending on the position of the left hand vise jaw. To move the left blade guide bracket (M) Fig. 7, loosen the hand knob (N), position blade guide bracket and tighten hand knob (N). N M Fig. 7 Automatic Shut-Off Adjustment The motor should shut off immediately after the blade has cut through the material and just before the head comes to rest on the horizontal stop bolt. If the machine continues to run after the workpiece has been fully cut, or machine shuts off before the workpiece has been completely cut, loosen nut (U) Fig.8, adjust bolt (O) Fig. 8, to actuate the micro switch at the proper height, and tighten the nut (U). O U Fig. 8 Adjusting the Blade Guide Bearings 1. Disconnect the machine from the power source. 2. Raise arm to vertical position and lock in place by turning off the hydraulic cylinder valve (F) Fig Loosen hex cap screw (V) Fig. 9, and turn eccentric nut (W) Fig.9 to adjust the bearing snug to the blade, approximately 0.08mm ~ 0.12mm. Blade should still move up and down freely when grasped. WARNING! MAKE SURE POWER IS DISCONNECTED AND HANDS ARE PROTECTED BEFORE HANDLING BLADE. BE SURE THAT BLADE TEETH DO NOT INTERFERE WITH THE ROLLER BEARINGS. 4. Repeat for other blade guide assembly. 5. Connect machine to the power source. Fig. 9 V W Rev. 02/06/ _OpMan indd 9 2/6/06 4:51:03 PM

10 Vise Adjustment R To position the moveable vise jaw: 1. Turn vise hand wheel (P) Fig. 10, 1/2 turn counter-clockwise. 2. Pull up fold handle (T) Fig. 11, to quickly move the vise jaw (Q) Fig.10, to desired location by sliding along the bed. Lift handle (T) back into position to connect it to the lead screw. 3. Turn the hand wheel (P) Fig. 10, to tighten or loosen the vise. P Q To adjust the vise for angle cutting: 1. Loosen bolts (S) Fig. 11 on the fixed vise jaw (R), and rotate vise jaw (R) Fig. 10, to desired angle scale at side of base. Fig After setting the vise to desired angle, and tighten the nut (S) on the fixed vise jaw. R 3. Adjust the movable vise to be parallel to the fixed vise. Loosen bolts (S) Fig. 11 on the movable vise and slide it flush with the set fixed vise (R) Fig. 10. Then secure bolts (S) Fig. 11 on the movable vise. T Q S Setting Up the Machine for Operation 1. Select the proper speed and blade for the type of material you are going to cut. Fig Make sure blade tension is adjusted properly. 3. Lift the saw frame up and turn off the oil regulating knob (F) Fig.1 to stop the saw bow, and turn the feed rate knob (C) Fig.1 clockwise to the zero position. 4. Place the stock between the vise jaws, set the stock for the desired width of cut and tighten the vise. 5. Make sure the left blade guide bracket (M) Fig. 7, is adjusted as close as possible to the left vise jaw (Q) Fig Open the flow control knob (F) Fig.1 and turn the feed control valve (C) Fig.1, counter-clockwise until the saw blade begins to lower by the desired rate. 7. Proceed to cut through the workpiece. The machine will shut off upon completion of cut Rev. 02/06/ _OpMan indd 10 2/6/06 4:51:04 PM

11 Changing Speeds Your machine is provided with four speeds. To change speeds, proceed as follows: 1. Disconnect the machine from the power source. 2. Loosen wing nut (U) Fig.12, and lift up and swing belt and pulley cover to the side of the machine. 3. Release tension on the belt by loosening motor lock bolt (X) Fig. 13, counter-clockwise and let the motor swing forward. 4. Shift the belt to the desired grooves on the pulleys and adjust belt tension by pulling the motor plate back until correct belt tension is obtained and tighten motor lock bolt (X) Fig Close belt and pulley cover and tighten the wing nut (U) Fig.12. U Fig. 12 Gear Case After the first 50 hours of use, the gearbox should be drained and refilled. Remove drain plug (Y) Fig.13, drain all of the oil out of the gearbox and replace plug. Remove oil filler plug located underneath the right blade wheel. Remove the fill hex cap screw (Z) Fig. 13 and fill the gearbox with 1-1/2 pints of MOBIL CYL. OIL # 600W or equivalent. Replace the hex cap screw (Z). Z X Y Fig Rev. 02/06/ _OpMan indd 11 2/6/06 4:51:05 PM

12 5008 8"x14" Horizontal Band Saw 56(2) 58 57(2) 57-1(2) 55(2) (4) (2) 65 71(2) 66 73(2) (2) 72(2) 69(4) (4) (2) 109-3(2) (2) (2) 84(2) 85(2) (2) 104(2) (2) 50 81(4) (2) 106(2) 79 80(4) 47(2) (2) (5) (2) A A 24(4) (2) 40(8) (2) (2) 41-1(2) 116-1(2) (2) (8) 34(8) 29 33(8) (2) 3(8) 11(2) 4(8) 14(2) 12-1(3) 5(8) 6(2) (8) 7(8) (8) 20-1(4) (4) 13 9(4) (2) _OpMan indd Rev. 02/06/06 2/6/06 4:51:08 PM

13 REF. PART DESCRIPTION SIZE 1 Base 1 2 Base Bracket 2 3 Washer 5/16 x Spring Washer 5/ Hex. Cap Bolt M8 x RS Wheel With Brake 4" 2 7 Spring Washer 5/16" Washer 5/16" 8 8 Hex. Cap Bolt M8 x Round Head Screw M6 x Electrical Panel Cover 1 11 Cutter Pin R Wheel Shaft Washer 3/4 x 44 x Bushing 1 14 RS Wheel 8" 2 15 Terminal Strip Grounding Plate 1 16 Contactor 1 17 Transformer 1 18 Fuse 2 19 Overload Relay 1 20 Hex. Socket Cap Screw M6 x Washer 1/ RS Coolant Tank 1 22 Hose 1" 1 23 RS Pump 1 24 Hex. Cap Bolt 1/4 x 1/ Hose Fitting 1 26 Hose Clamp 1 27 Hose 5/16" 1 28 Door 1 29 Knob 1/4 x Washer 1/4" 1 31 Nut 1/4" 1 32 Pin 2 33 Nut M Spring Washer 5/16" 8 35 Washer 5/16 x Hex. Cap Bolt 5/16 x 1-1/ Nut 5/16" 2 38 Filter 1 39 Bed 1 40 Hex. Cap Bolt M8x Closed Bearing Bushing 2 42 Torsion Spring 1 43 Pivot Shaft 1 44 Pivot Bracket 1 45 Torsion Spring Shaft 1 46 C-Ring S Washer M12 x Hex. Cap Bolt M12 x Washer M12 x Hex. Cap Bolt M12 x Nut M Hex. Socket Cap Screw M12 x Spring 1 54 Spring Adjustable Rod 1 55 Nut 1/2" 2 56 Hex. Cap Bolt M12 x Spring Washer M Nut M Spring Bracket 1 59 Control Box 1 60 Control Panel 1 61 Round Head Screw M5 x RS Power Indicator Light 1 Parts List QTY. REF. PART DESCRIPTION SIZE QTY. 63 RS Start Switch 1 64 Cutting Pressure Control 1 65 RS Emergency Stop Switch 1 66 Pump Switch 1 67 Hydraulic On-Off Valve 1 68 Control Box Bracket 1 69 Hex. Socket Cap Screw M6 x Hex. Socket Cap Screw M8 x Spring Washer 5/16" 2 72 Washer 5/16" 2 73 Hex. Socket Cap Screw M6 x Spring Washer 1/ Limit Switch 1 75 Limit Switch Plate 1 76 Round Head Screw M5 x Hydraulic Mounting Plate-Top 1 78 Cylinder Pin-Top 1 79 Pin 1 80 Spring Washer 5/16" 4 81 Hex. Cap Bolt M8 x Hydraulic Cylinder 1 83 Hex. Socket Cap Screw M6 x Spring Washer 1/4" 2 85 Washer 1/4 x Switch Mounting Plate 1 87 C-Ring S C-Ring S Cylinder Pin 1 90 Rivet 2 x Angle Scale 1 92 Vise Jaw - Right 1 93 Washer 1/2" 1 94 Spring Washer M Hex. Cap Bolt M12 x Hex. Cap Bolt M12/ Handle 3/8" 1 97 Vise Nut Block 1 98 Vise Bolt 1 99 Vise Jaw - Left Spring 1.2mm Vise Thrust Shaft 1 102A Nut Seat Support Plate Washer 5/16" Spring Washer 5/16" Hex. Cap Bolt M8 x Stand Bolt Nut M Lead Screw Seat Washer 5/16 x 2 x Spring Washer 5/16" Hex. Cap Bolt M8 x Set Screw 5/16 x 3/ Handle Wheel 1 113A Lead Screw Key 5 x 5 x Chip Grate Hex. Cap Bolt M10 x Washer 3/ Work Stop Rod Work Stop Washer M12 x Lock Handle Work Stop Bracket Lock Knob 3/8" Saw Bow Idle Wheel Shaft Ball Bearing Rev. 02/06/ _OpMan indd 13 2/6/06 4:51:09 PM

14 Rev. 02/06/ (2) (2) (2) (2) 198(2) 199(2) 200(2) 201(2) (2) 209(2) 210(2) 211(4) 212(4) 213(4) 214(4) 215(4) 216(2) 217(4) 218(4) 219(2) 220(8) 221(4) (2) 239A (2) 125(4) 126(2) 134(8) 135(2) (4) 138(2) 139(2) (2) 148(2) (4) 156(4) (4) (4) 161(4) (2) 171(2) A (2) 169(2) 170(2) (4) 230(4) 231(2) (3) (3) 241(3) (4) 254(2) (2) 245(13) (27) (2) 195(2) (4) 155-1(4) (4) (2) "x14" Horizontal Band Saw 5008_OpMan indd 14 2/6/06 4:51:12 PM

15 REF. PART DESCRIPTION SIZE 126 Idle Wheel Flat Head Cross Screw M4 x Upper Latch Round Head Screw M6 x Spring Washer 1/4" Brace Adjusting Valve Hose 1/4" Hose 5/ Connection Tube Nut 1/2" Washer 1/2" Spring Washer 1/ Motor Mount Bracket Support Shaft C-Ring S Spring Washer M Hex. Cap Bolt M12 x Hex. Cap Bolt M8 x Spring Washer 5/16" Washer 5/16 x Motor Tilt Plate Bushing Hex. Cap Bolt M8 x Spring Washer 5/ Washer 5/16 x Motor Mount Plate Motor Washer 5/16 x Spring Washer 5/16" Nut M Key 7 x 7 x RS Gear Box Key 7 x 7 x Key 7 x 7 x Bushing Lock Knob 1/4 x Washer 5/16" Spring Washer 5/16" Hex. Cap Bolt M8 x Set Screw M8 x RS Motor Pulley RS Belt A RS Gear Box Pulley 1 175A RS A Pulley Cover Hose 5/16" Grease Cup 3/8PT Washer M12 x Hex. Cap Bolt M12 x RS Blade 8/12 TPI Bushing RS Drive Wheel Washer M12 x Hex. Cap Bolt M12 x Hex. Cap Bolt M6 x Pin Brush Bracket Chip Brush Washer 1/ Spring Washer 1/ Washer 1/4" Spring Washer 1/4" Round Head Screw M6 x Set Screw M8 x Hex. Cap Bolt M12 x Hex. Cap Bolt M10 x Spring Washer M Setting Plate 1 Parts List QTY. REF. PART DESCRIPTION SIZE QTY. 198 Spring Washer 5/ Washer 5/ Hex. Socket Cap Screw M8 x Round Head Screw M5x Nozzle Support Hose 1/4" Guide Bracket-Right Hose 1/4" Connector Guide Bracket-Left Hex. Socket Cap Screw M8 x Ball Bearing Spring Washer 5/16" Blade Guide Washer M Spring Washer M Hex. Socket Cap Screw M6 x Centric Shaft Hex. Socket Cap Screw M8 x Spring Washer 5/16" Eccentric Shaft Ball Bearing Washer 5/16 x Lock Handle Washer M12 x Ball Bearing Seat Blade Guard Washer 1/4 x Spring Washer 1/4" Hex Socket Cap Screw M8 x Round Head Screw M4 x Flat Head Cross Screw M4 x Cover Lock Knob Front Latch Back Latch Nut 1/2" Handle RS Idler Wheel Ball Bearing Washer W12 x Hex. Cap Bolt M12 x Blade Wheel Cover Flat Head Cross Screw M4 x A Wire Brush Guard Slide Bracket Tracking Adj. Screw M16 x Hex. Socket Cap Screw M10 x Indicator Scale Round Head Screw M5 x Disc Spring Washer Tension Indicator Thrust Bearing Set Screw M8 x Handwheel Key 5 x 5 x Extension Bar Tension Shaft Gib Hex. Socket Cap Screw M8 x Spring Washer 5/ Blade Wheel Shaft Nut M Set Screw M6 x Slide Washer M12 x Hex. Socket Cap Screw M12 x Rev. 02/06/ _OpMan indd 15 2/6/06 4:51:12 PM

16 LIMITED WARRANTY: SUNEX INTERNATIONAL, INC. WARRANTS TO ITS CUSTOMERS THAT THE COMPANY S SUNEX TOOLS BRANDED PRODUCTS ARE FREE FROM DEFECTS IN WORKMANSHIP AND MATERIALS. Sunex International, Inc. will repair or replace its Sunex Tools branded products which fail to give satisfactory service due to defective workmanship or materials, based upon the terms and conditions of the following described warranty plans attributed to that specific product. This product carries a ONE-YEAR warranty. During this warranty period, Sunex Tools will repair or replace at our option any part or unit which proves to be defective in material or workmanship. Other important warranty information... This warranty does not cover damage to equipment or tools arising from alteration, abuse, misuse, damage and does not cover any repairs or replacement made by anyone other than Sunex Tools or its authorized warranty service centers. The foregoing obligation is Sunex Tools sole liability under this or any implied warranty and under no circumstances shall we be liable for any incidental or consequential damages. Note: Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. Return equipment or parts to Sunex Tools or an authorized Sunex hydraulic warranty center, transportation prepaid. Be certain to include your name and address, evidence of the purchase date, and description of the suspected defect. If you have any questions about warranty service, please write to Sunex Tools. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. Repair kits and replacement parts are available for many of Sunex Tools products regardless of whether or not the product is still covered by a warranty plan Rev. 02/06/ _OpMan indd 16 2/6/06 4:51:12 PM