RP4 INSTRUCTION MANUAL
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1 RP4 INSTRUCTION MANUAL
2 BEFORE YOU BEGIN Thank you for purchasing the Pemberton Raceworks and RP4 Designs RP4 pan car. This manual is intended people familiar with 1/10th scale pan car racing, and should be used as a guideline while assembling your kit. Parts lists are provided on each sheet for quick and easy reference when ordering replacement parts. Instructions are not provided for purchased components such as shocks. Please refer to the manufacturers manual for assembling these components. Copies of the standard associated shock assembly instructions are provided in this manual and are to be used as a guidline. Please refer to Section 1 of this manual for these instructions. Fit, form, and function is of utmost importance to Pemberton Raceworks, if there are any problems, questions or concerns, please do not hesitate to contact us. Thank you again for your purchase. TOOLS HEX KEY SET (3/32", 5/64", 1.5mm,.050") HEX DRIVERS (.050", 1/16", 3/32", 5/64") CALIPERS HOBBY KNIFE SUPER GLUE PLIERS NEEDLE NOSE PLIERS SCISSORS ASSORTED HEX SOCKET DRIVERS PHILLIPS HEAD SCREW DRIVER REQUIRED TOOLS AND EQUIPMENT TRANSMITTER RECEIVER STEERING SERVO ELECTRONIC SPEED CONTROL BRUSHLESS MOTOR TIRES PINION GEAR BATTERY TAPE LEXAN OVAL BODY SINGLE CELL BATTERY PACK BATTERY CHARGER AND POWER SUPPLY EQUIPMENT
3 SECTION 1 - REFERENCE CENTER SHOCK SIDE SHOCKS
4 SECTION 2 - REAR POD ASSEMBLY RIDE HEIGHT SPACERS RIDE HEIGHT SPACERS 1 RP BOTTOM PLATE x 1/4" STAINLESS FLAT HEAD CAP SCREW 5 2 RP MOTOR PLATE x 3/8" STAINLESS FLAT HEAD CAP SCREW 4 3 RP RIGHT BULKHEAD x 1/4" ALUMINUM BUTTON HEAD CAP SCREW 2 4 RP LEFT BULKHEAD 1 14 IRS5207 BOTTOM T-PLATE SOCKET 2 5 RP POD BRACE 1 15 IRS5207 T-PLATE PIVOT BALL 2 6 RP-3005 SHOCK MOUNT 1 16 IRS5207 TOP T-PLATE SOCKET 2 7 HYTP0304 3mm SPACER (2mm WASHER + 1mm WASHER) 2 17 ASC ALUMINUM BALL STUD 3 8 RP T-PLATE 1 18 IRS x 5/16" STAINLESS BUTTON HEAD CAP SCREW 8 9 RP TOP PLATE ALUMINUM LOCK NUT 3 10 HYRA0408 1/4" x 3/8" FLANGED BEARING 2
5 SECTION 3 - DIFFERENTIAL ASSEMBLY 1 SECTION 2 REAR POD ASSEMBLY 1 11 IRS215NBL LEFT HUB 1 2 IRS5103 AXLE /40 x 1/2" ALUMINUM SOCKET HEAD CAP SCREW 8 3 TA1092 DIFF RINGS 2 4 HYRA0408NF 1/4" x 3/8" UN-FLANGED BEARING 1 5 KP212 SPUR GEAR 1 6 TA1145 DIFF BALLS 12 7 IRS2120BL DRIVE HUB 1 8 HYRA0408NF 1/4" x 3/8" FLANGED BEARING 2 9 IRS527BL DIFF CONE (THRUST WASHER) 1 10 IRS203BK 8-32 NYLON LOCK NUT 1
6 SECTION 4 - FRONT END ASSEMBLY (LEFT SHOWN) NOTE ANGLE 1 RP LOWER ARM MOUNT 1 12 KSG2260 LEFT STEERING BLOCK 1 2 RP LOWER A-ARM 1 13 WM10-93 SPRING CENTERING COLLAR 2 3 ASC31197 ASSOCIATED 10R5 INSERT 2 14 ASC8429 FRONT SPRING 1 4 RP CASTER BLOCK 1 15 ASC6299 E-CLIP 1 5 RP UPPER A-ARM 1 16 M3 STAINLESS STEEL BUTTON HEAD SCREW 2 6 UPPER HINGE PIN 1 17 SAC ALUMINUM BALL STUD 1 7 ASC8415 TITANIUM UPPER TURNBUCKLE ALUMINUM LOCK NUT 2 8 RPM73372 RPM SHORT BALL CUP x 5/16" STAINLESS STEEL BUTTON HEAD SCREW 2 9 ASC7211 ASSOCIATED B3 KING PIN x 1/8" STAINLESS STEEL SET SCREW 1 10 ASC8417 PIVOT BALL x 1/8" STAINLESS STEEL BUTTON HEAD SCREW 2 11 WM /8" FRONT AXLE 1 22 HYFA0512 1/8" x 1/4" FLANGED BALL BEARING 2
7 SECTION 5 - FRONT OF CHASSIS RIDE HEIGHT SPACERS RIDE HEIGHT SPACERS 1 RP MAIN CHASSIS 1 12 SECTION 1 LEFT TIE ROD 1 2 SECTION 4 LEFT FRONT ASSEMBLY 1 3 SECTION 4 RIGHT FRONT ASSEMBLY 1 4 RP RP4 SERVO MOUNTS 2 5 FUT9650 STEERING SERVO 1 6 KP123 SERVO SAVER x 3/8" ALUMINUM FLAT HEAD SCREWS x 1/2" ALUMINUM FLAT HEAD SCREWS 4 9 ASC ALUMINUM BALL STUD x 3/8" ALUMINUM CAP SCREWS 4 11 SECTION 1 RIGHT TIE ROD 1
8 SECTION 6 - REAR OF CHASSIS 1 RP MAIN CHASSIS x 1/4" ALUMINUM BUTTON HEAD SCREW 2 2 RP NERF WING 1 3 SECTION 2 REAR POD ASSEMBLY x 3/8" ALUMINUM FLAT HEAD SCREW ALUMINUM LOCK NUT x 1/2" STAINLESS FLAT HEAD SCREW 2 7 ASC ALUMINUM BALL STUD 3 8 RP CROSS BRACE 1 9 RP STANDOFF 1 10 RP STANDOFF x 1/4" STAINLESS FLAT HEAD SCREW 2
9 SECTION 7 - WEIGHT INSTALLATION OPTIONAL WEIGHT LOCATION OPTIONAL WEIGHT LOCATION 1 RP MAIN CHASSIS x 1/2" STAINLESS FLAT HEAD SCREW 4 3 RP LARGE TUNGSTEN WEIGHT 1 4 RP LARGE STAINLESS WEIGHT 1 5 RP LARGE ALUMINUM CAP 1 6 RP SMALL TUNGSTEN WEIGHT 1 7 RP SMALL STAINLESS WEIGHT 1 8 RP SMALL ALUMINUM CAP 1
10 SECTION 8 - FINAL ASSEMBLY 1 RP MAIN CHASSIS x 3/8" ALUMINUM FLAT HEAD SCREW 1 3 SECTION 1 SIDE SHOCK ASSEMBLY 2 4 SECTION 1 CENTER SHOCK ASSEMBLY x 3/8" ALUMINUM BUTTON HEAD SCREW 1 6 GFR1018B FRONT GO FAST POSTS (NOT INCLUDED W/ KIT) 3 7 GFR1018B BACK GO FAST POSTS (NOT INCLUDED W/ KIT) x 3/8" STAINLESS FLAT HEAD SCREW 3
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