Gravity Roller Conveyors Service Parts and Assembly Manual

Transcription

1 Gravity Roller Conveyors Service Parts and Assembly Manual 8- Rev A

2 Table of Contents Replacement Parts General Safety Information This Page 0 Gravity Roller Conveyor and Low Profile Conveyor Components Stand Mounting Bracket Connecting Hardware, Conveyors Longer than ft (80 mm) Fixed End Stop Gravity Roller Conveyor and Heavy Duty Conveyor Components Stand Mounting Bracket Connecting Hardware, Conveyors Longer than 0 ft (00 mm) End Plate Fixed End Stop /0 Accessories through 0/0 Profiles Bolt-On Aluminum Sides Steel Flared High Sides UHMW Guides FullyAdjustable Guide Adjustable Height Guide Adjustable End Stop Mini Roller Conveyor Connecting Assembly (Conveyors Longer than ft (80 mm) Metric to SAE Hardware Conversion Table Part Number Index The safety alert symbol, black triangle with white exclamation, is used to alert you to potential personal injury hazards. Standing on a conveyor or transporting people is prohibited. When conveyors are used in conjunction with other equipment or as part of a multiple conveyor system, check for potential pinch points and other mechanical hazards. Because Dorner Mfg. Corp. cannot control the physical installation and applications of multiple conveyor systems, taking protective measures is the responsibility of the user. Operating Dorner conveyors in an explosive environment is prohibited. After installing guiding and before using conveyor, be sure to eliminate any potential pinch points that may have been created. To prevent injury, keep fingers and hands away from pinch point areas while the conveyor is being used. Due to the wide variety of conveyor and stand options, along with possible configurations, stability of the final setup is the responsibility of the end user. 0/0 Gravity Roller Conveyor Parts and Assembly Dorner Mfg. Corp.

3 0 Gravity Roller Conveyor Replacement Parts Low Profile Conveyor Components 0880 Side Rail, ft (0 mm) 0880 Side Rail, ft (9 mm) 0880 Side Rail, ft (0 mm) 0880 Side Rail, ft ( mm) 0880 Side Rail, ft (80 mm) 0900 Inside Support Rail, ft (0 mm) 0900 Inside Support Rail, ft (9 mm) 0900 Inside Support Rail, ft (0 mm) 0900 Inside Support Rail, ft ( mm) 0900 Inside Support Rail, ft (80 mm) 090M Center Post, ( mm) 09M Center Post, (0 mm) 098M Center Post, 8 (7 mm) 09M Center Post, (0 mm) 080P Roller Assembly, ( mm) 08P Roller Assembly, (0 mm) 088P Roller Assembly, 8 (7 mm) 08P Roller Assembly, (0 mm) 90M Flat Head Cap Screw, M-0.8 x mm NOTE: Metric parts listed. For SAE parts, other than fasteners, drop the M suffix. SAE equivalent fasteners are identified in the table on page. 0/0 Gravity Roller Conveyor Parts, Assembly and Maintenance Dorner Mfg. Corp.

4 Replacement Parts 0 Gravity Roller Conveyor Stand Mounting Bracket Connecting Hardware, Conveyors Longer than ft (80 mm) 000M Clamp Plate 9080M Button Head Cap Screw, M8-. x 0 mm 00M Stand Mounting Block 079P Hard Washer 900M Socket Head Cap Screw, M-.0 x 0 mm 00M Intermediate Clamp Plate 009M Intermediate T-bar 90M Button Head Cap Screw, M-.0 x mm Fixed End Stop 0870M Stop Plate, ( mm) 087M Stop Plate, (0 mm) 0878M Stop Plate, 8 (7 mm) 087M Stop Plate, (0 mm) 00M End Nut Bar 900M Button Head Cap Screw, M-0.80 x mm 97080M Socket Head Set Screw, M8-. x 0 mm NOTE: Metric parts listed. For SAE parts, other than fasteners, drop the M suffix. SAE equivalent fasteners are identified in the table on page. 0/0 Gravity Roller Conveyor Parts, Assembly and Maintenance Dorner Mfg. Corp.

5 0 Gravity Roller Conveyor Replacement Parts Heavy Duty Conveyor Components 0880 Side Rail, ft (0 mm) 0880 Side Rail, ft (9 mm) 0880 Side Rail, ft (0 mm) 0880 Side Rail, ft ( mm) 0880 Side Rail, ft (80 mm) 0880 Side Rail, 0 ft (00 mm) 080M Center Rail, ( mm) 08M Center Rail, (0 mm) 088M Center Rail, 8 (7 mm) 08M Center Rail, (0 mm) 080P Roller Assembly, ( mm) 08P Roller Assembly, (0 mm) 088P Roller Assembly, 8 (7 mm) 08P Roller Assembly, (0 mm) 90M Button Head Cap Screw, M-0.80 x mm Stand Mounting Bracket 000M Clamp Plate 9080M Button Head Cap Screw, M8-. x 0 mm 00M Stand Mounting Block 079P Hard Washer 900M Socket Head Cap Screw, M-.0 x 0 mm NOTE: Metric parts listed. For SAE parts, other than fasteners, drop the M suffix. SAE equivalent fasteners are identified in the table on page. 0/0 Gravity Roller Conveyor Parts, Assembly and Maintenance Dorner Mfg. Corp.

6 Replacement Parts 0 Gravity Roller Conveyor Connecting Hardware, Conveyors Longer than 0 ft (00 mm) 00M Intermediate Clamp Plate 009M Intermediate T-bar 90M Button Head Cap Screw, M-.0 x mm End Plate 080M End Plate, ( mm) 08M End Plate, (0 mm) 088M End Plate, 8 (7 mm) 08M End Plate, (0 mm) 00M End Nut Bar 900M Button Head Cap Screw, M-0.80 x mm 97080M Socket Head Set Screw, M8-. x 0 mm Fixed End Stop 0870M Stop Plate, ( mm) 087M Stop Plate, (0 mm) 0878M Stop Plate, 8 (7 mm) 087M Stop Plate, (0 mm) 00M End Nut Bar 900M Button Head Cap Screw, M-0.80 x mm 97080M Socket Head Set Screw, M8-. x 0 mm NOTE: Metric parts listed. For SAE parts, other than fasteners, drop the M suffix. SAE equivalent fasteners are identified in the table on page. 0/0 Gravity Roller Conveyor Parts, Assembly and Maintenance Dorner Mfg. Corp.

7 0/0 Accessories Replacement Parts Profiles 0/0 Series Low Side (7 mm) Aluminum Side. (8 mm) Aluminum Side Steel Flared High Side (Standard) (See Page 8) (See Page 8) (See Page 9) ( mm) Aluminum Side 0. ( mm) UHMW Guide 0. ( mm) UHMW Guide Reverse Angle UHMW (See Page 8) (See Page 0) (See Page 0) (See Page 0) 7 9 Fully Adjustable UHMW Adjustable Height ( mm) High Inset. (7 mm) High Inset (See Page 7) (See Page ) (See Page 8) (See Page 8) 0/0 Gravity Roller Conveyor Parts, Assembly and Maintenance Dorner Mfg. Corp. 7

8 Replacement Parts 0/0 Accessories Bolt-On Aluminum Sides Guiding Profiles Profile 09 Profile 0 Profile 7 Profile 0 Profile 9 (Profile 09 Shown) Profile 0 - (7 mm) Aluminum Guide 80 ft (0 mm) 80 ft (9 mm) 80 ft (0 mm) 80 ft ( mm) 80 ft (80 mm) ft (00 mm) Profile 0 -. (8 mm) Aluminum Guide ft (0 mm) ft (9 mm) 80 ft (0 mm) 80 ft ( mm) 80 ft (80 mm) ft (00 mm) Profile ( mm ) Aluminum Guide ft (0 mm) ft (9 mm) 809 ft (0 mm) 809 ft ( mm) 809 ft (80 mm) ft (00 mm) (cont.) 87 Profile 7 - ( mm) High Inset ft (0 mm) 87 ft (9 mm) 87 ft (0 mm) 87 ft ( mm) 87 ft (80 mm) ft (00 mm) Profile 9 -. (7 mm) High Inset 89 ft (0 mm) 89 ft (9 mm) 89 ft (0 mm) 89 ft ( mm) 89 ft (80 mm) ft (00 mm) 00 Retaining Clip 997M T-bar 908M Button Head Cap Screw, M-.0 x 8 mm NOTE: Metric parts listed. For SAE parts, other than fasteners, drop the M suffix. SAE equivalent fasteners are identified in the table on page. 8 0/0 Gravity Roller Conveyor Parts, Assembly and Maintenance Dorner Mfg. Corp.

9 0/0 Accessories Replacement Parts Steel Flared High Sides Guiding Profile 7 Profile 08 Profile 08 - Flared Side 0M ft (0 mm) 0M ft (9 mm) 0M ft (0 mm) 0M ft ( mm) 0M ft (80 mm) 808 Guide Support, ft (0 mm) 808 Guide Support, ft (9 mm) 808 Guide Support, ft (0 mm) 808 Guide Support, ft ( mm) 808 Guide Support, ft (80 mm) 8080 Guide Support, 0 ft (00 mm) 00 Retaining Clip 997M T-bar 908M Button Head Cap Screw, M-.0 x 8 mm 900M Button Head Cap Screw, M-0.80 x mm 7 9- Washer NOTE: Metric parts listed. For SAE parts, other than fasteners, drop the M suffix. SAE equivalent fasteners are identified in the table on page. 0/0 Gravity Roller Conveyor Parts, Assembly and Maintenance Dorner Mfg. Corp. 9

10 Replacement Parts 0/0 Accessories UHMW Guides Guiding Profiles Profile 0 Profile Profile 000P Profile 0-0. ( mm) UHMW Guide ft (0 mm) Specify Quantity ft (9 mm) Specify Quantity ft (0 mm) Specify Quantity ft ( mm) Specify Quantity ft (80 mm) Specify Quantity 0 ft (00 mm) Specify Quantity 000P Profile - 0. ( mm) UHMW Guide ft (0 mm) Specify Quantity ft (9 mm) Specify Quantity ft (0 mm) Specify Quantity ft ( mm) Specify Quantity ft (80 mm) Specify Quantity 0 ft (00 mm) Specify Quantity 000P Profile - Reverse Angle UHMW Guide ft (0 mm) Specify Quantity ft (9 mm) Specify Quantity ft (0 mm) Specify Quantity ft ( mm) Specify Quantity ft (80 mm) Specify Quantity 0 ft (00 mm) Specify Quantity 80 Guide Mounting Rail, ft (0 mm) 80 Guide Mounting Rail, ft (9 mm) 80 Guide Mounting Rail, ft (0 mm) 80 Guide Mounting Rail, ft ( mm) 80 Guide Mounting Rail, ft (80 mm) 800 Guide Mounting Rail, 0 ft (00 mm) 00 Retaining Clip 997M T-bar 908M Button Head Cap Screw, M-.0 x 8 NOTE: Metric parts listed. For SAE parts, other than fasteners, drop the M suffix. SAE equivalent fasteners are identified in the table on page. 0 0/0 Gravity Roller Conveyor Parts, Assembly and Maintenance Dorner Mfg. Corp.

11 0/0 Accessories Replacement Parts Fully Adjustable Guide Item Part No. Part Description 008M Guide Horizontal Mounting Shaft 807- Rod Cross Block 77MP Square Nut M M Guide Vertical Mounting Shaft 90M Socket Head Cap Screw M-.0 x mm 90M Socket Head Cap Screw M-.0 x mm 7 000M Conveyor to Shaft Mounting Bracket 8 997M Drop-in T-Bar 9 08P Profile Guide* Item Part No. Part Description Vinyl Shaft Cap 098 Guide Mounting Rail ft (0 mm)** 098 Guide Mounting Rail ft (9 mm)** 098 Guide Mounting Rail ft (0 mm)** 098 Guide Mounting Rail ft ( mm)** 0987 Guide Mounting Rail ft (80 mm)** 099 Guide Mounting Rail 0 ft (00 mm)** 800M Guide Mounting Support Assembly *Ordered in ft (0 mm) increments. ** Nominal Conveyor Length. NOTE: Metric parts listed. For SAE parts, other than fasteners, drop the M suffix. SAE equivalent fasteners are identified in the table on page. 0/0 Gravity Roller Conveyor Parts, Assembly and Maintenance Dorner Mfg. Corp.

12 Replacement Parts 0/0 Accessories Adjustable Height Guide Guiding Profile Profile 08P Profile - Guide ft (0 mm) Specify Quantity ft (9 mm) Specify Quantity ft (0 mm) Specify QuantitY ft ( mm) Specify Quantity ft (80 mm) Specify Quantity 0 ft (00 mm) Specify Quantity Adjustable End Stop 098 Guide Mounting Rail, ft (0 mm) 098 Guide Mounting Rail, ft (9 mm) 098 Guide Mounting Rail, ft (0 mm) 098 Guide Mounting Rail, ft ( mm) 0987 Guide Mounting Rail, ft (80 mm) 099 Guide Mounting Rail, 0 ft (00 mm) 090M Universal Guide Plate 87M T-bar 77MP Square Nut, M-.0 90M Socket Head Cap Screw, M-.0 X mm 900M Socket Head Cap Screw, M-.0 x 0 mm 90M Socket Head Cap Screw, M-.0 x mm 0M* Right Adjustable Mounting Bracket 00M Drop-inT-bar 777 End Stop, ( mm) 777 End Stop, (0 mm) 7777 End Stop, 8 (7 mm) 7779 End Stop, (0 mm) 0M* Left Adjustable Mounting Bracket * The same M part is also used for End Stops with SAE fasterners. NOTE: Metric parts listed. For SAE parts, other than fasteners, drop the M suffix. SAE equivalent fasteners are identified in the table on page. 0/0 Gravity Roller Conveyor Parts, Assembly and Maintenance Dorner Mfg. Corp.

13 Mini Roller Conveyor Replacement Parts Mini Roller Conveyor Components (Two-Roller Assembly ) 9 Outer Shell, ft (0 mm) 9 Outer Shell, ft (0 mm) 9 Outer Shell, ft (80 mm) 07 Inner Shell* - Roller Style (above) 79 Inner Shell* - Roller Style (below) ft (0 mm) Specify Quantity of ft (0 mm) Specify Quantity of ft (80 mm) Specify Quantity of 78P Roller Shaft 78P Roller 9MSS Low Head Cap Screw, M-.0 x mm * Soldin -ft (0 mm) sections Mini Roller Conveyor Components (Four-Roller Assembly ) 0/0 Gravity Roller Conveyor Parts, Assembly and Maintenance Dorner Mfg. Corp.

14 Replacement Parts Hardware Conversion Table Connecting Assembly for a Conveyor Longer Than ft (80 mm) 08M Mounting Plate 009M T-bar 90M Button Head Cap Screw, M-.0 x mm NOTE: Metric parts listed. For SAE parts, other than fasteners, drop the M suffix. SAE equivalent fasteners are identified in the table on page. Metric to SAE Hardware Conversion Table Metric Part No. Hardware Name Metric Size Pages Appearing On Equiv. SAE Part No. Equiv. SAE Size 77MP Nut, Square M-.0, /-0 900M Button Head Cap Screw M-0.80 x mm, #0- x 0. 90M Button Head Cap Screw M-.0 x mm,, (bottom) 90-9 /-0 x M Button Cap Set Screw M8-. x 0 mm,, 90-8 /-8 x M Button Head Cap Screw M-0.80 x mm #0- x 0. 90M Button Head Cap Screw M-0.80 x mm 90- #0- x.0 908M Button Head Cap Screw M-.0 x 8 mm 8,9,0 90- /-0 x M Socket Head Cap Screw M-.0 x mm, 90-8 / x 0. 90M Socket Head Cap Screw M-.0 x mm, 90-0 / x M Socket Head Cap Screw M-.0 x 0 mm,,,, 90- /-0 x 0.7 9MSS Low Head Socket Head Cap Screw M-.0 x mm (top) 90-9 /-0 x M Flat Socket Head Cap Screw M-0.80 x mm 90- #0- x 97080M Socket Head Set Screw M8-. x 0 mm, 907- /-8 x 0.8 0/0 Gravity Roller Conveyor Parts, Assembly and Maintenance Dorner Mfg. Corp.

15 Part Number Index Part # Page 000M ,, 000P P P M , 8, 9, 0 00M M M M M M M M M M M M M M M , , , , , M M M M M M M M , 009M ,, 00M , 080P , 08P , 088P , 08P , 080M M M M Part # Page P ,, 08P , 78P P M , 9, 0, Part # Page M M , 08M MP , M ,, 9 90M M ,, 908M , 9, M ,, M , 90M , 900M ,,, 90M M , 0/0 Gravity Roller Conveyor Parts, Assembly and Maintenance Dorner Mfg. Corp.

16 RETURN POLICY No returns will be accepted without prior written factory authorization. When calling for authorization, please have the following information ready for the Dorner Factory representative or your local distributor:. Name and address of customer.. Item(s) being returned.. Reason for return.. Customer s original order number used when ordering the item(s).. Dorner or distributor invoice number. A representative will discuss action to be taken on the Returned items and provide a Returned Goods Authorization Number to reference. There will be a % restocking charge on all new items returned for credit where Dorner was not at fault. These will not be accepted after 0 days from original invoice date. The restocking charge covers inspection, cleaning, disassembly, and reissuing to inventory. If a replacement is needed prior to evaluation of returned item, a purchase order must be issued. Credit (if any) is issued only after return and evaluation is complete. Dorner has representatives throughout the world. Feel free to contact Dorner for the name of your local representative. Our technical sales and service staff will gladly help with your questions on Dorner products. For replacement parts, contact an authorized Dorner Service Center or the factory. Dorner Mfg. Corp. reserves the right to change or discontinue products without notice. All products and services are covered in accordance with our standard warranty. All rights reserved. Dorner Mfg. Corp. 999 DORNER MFG. CORP. 80 Industrial Drive, PO Box 0 Hartland, WI USA USA TEL (USA) FAX (USA) Outside the USA: TEL , FAX DORNER Arnold-Sommerfeld-Ring D-99 Baesweiler Germany TEL (00) FAX (00) Rev. A Printed in U.S.A. DMC-PD99