Installation, Maintenance & Parts Manual

Transcription

1 Installation, Maintenance & Parts Manual 00 Series End Drive Conveyors Table of Contents Warnings General Safety Introduction Product Description Specifications Installation Required Tools Recommended Installation Sequence Conveyors Up to 3658 mm Conveyors Longer Than 3658 mm Mounting Brackets Return Rollers Cleated Belt and 5 5 mm Wide Flat Belt Conveyors mm Wide Flat Belt Conveyors Preventative Maintenance & Adjustment Required Tools Standard Tools Special Tools Checklist Lubrication Maintaining Conveyor Belt Troubleshooting Cleaning Conveyor Belt Replacement Conveyor Belt Replacement Sequence Belt Removal for Conveyor Without Stands or Gearmotor Mounting Package Belt Removal for Conveyor With Stands and Gearmotor Mounting Package Belt Installation for Conveyor Without Stands or Gearmotor Mounting Package Belt Installation for Conveyor With Stands and Gearmotor Mounting Package Conveyor Belt Tensioning Conveyors with 3 mm Diameter Pulleys Conveyors with Nose Bar Idlers Conveyor Belt Tracking V Guided Belts Non V Guided Belts Pulley Removal A Idler Pulley Removal B Drive Pulley Removal Bearing Removal & Replacement Removal Replacement Drive Pulley and Pulley Installation Drive Pulley Installation Idler Pulley Installation Nose Bar Bearing Replacement Service Parts mm Wide Conveyor mm to 5mm Wide Conveyor mm to 305mm Wide Conveyor mm to 60mm Wide Conveyor Nosebar End Assembly mm Aluminum Side mm Aluminum Side Low to Side Wiper Low to High Side mm Extruded Plastic Adjustable Guiding mm Cleated Belt Guiding mm Cleated Belt Guiding mm Cleated Belt Guiding Flared Side Guiding Flat Belt Stand Mount Assembly Cleated Belt Stand Mount Assembly Flat Belt Stand Mount Assembly for 60mm Conveyors Cleated Belt Stand Mount Assembly for 60mm Conveyors Connecting Assembly without Stand Mount Flat Belt Connecting Assembly with Stand Mount Cleated Belt Connecting Assembly with Stand Mount mm to 5mm Flat Belt Return Roller mm to 60mm Flat Belt Return Roller Cleated Belt Return Roller Conveyor Belt Part Number Configuration Return Policy Rev. F

2 Warnings General Safety The safety alert symbol, black triangle with white exclamation, is used to alert you to potential personal injury hazards. ÇÇ DANGER Climbing, sitting, walking or riding on conveyor will cause severe injury. KEEP OFF CONVEYORS. ÇÇ DANGER Dorner cannot control the physical installation and application of conveyors. Taking protective measures is the responsibility of the user. When conveyors are used in conjunction with other equipment or as part of a multiple conveyor system, CHECK FOR POTENTIAL PINCH POINTS and other mechanical hazards before system start-up. DO NOT OPERATE CONVEYORS IN AN EXPLOSIVE ENVIRONMENT. Ç Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. Gearmotors may be HOT. DO NOT TOUCH Gearmotors. Loosening stand height or angle adjustment screws may cause conveyor sections to drop down, causing severe injury. SUPPORT CONVEYOR SECTIONS PRIOR TO LOOSENING STAND HEIGHT OR ANGLE ADJUSTMENT SCREWS. Introduction IMPORTANT: Some illustrations may show guards removed. Do NOT operate equipment without guards. Upon receipt of shipment: Compare shipment with packing slip. Contact factory regarding discrepancies. Inspect packages for shipping damage. Contact carrier regarding damage. Accessories may be shipped loose. See accessory instructions for installation. Dorner s Limited Warranty applies. Dorner has convenient, pre configured kits of Key Service Parts for all conveyor products. These time saving kits are easy to order, designed for fast installation, and guarantee you will have what you need when you need it. Key Parts and Kits are marked in the Service Parts section of this manual with the Performance Parts Kits logo. Dorner 00 series conveyors are covered by Patent Numbers 5,74,435, 6,98,98, 6,4,38 and corresponding patents and patent applications in other countries. Dorner reserves the right to make changes at any time without notice or obligation Rev. F Dorner Mfg. Corp.

3 Product Description Refer to Figure for typical conveyor components. Typical Components A Conveyor B Gearmotor Mounting Package C Gearmotor D Guiding & Accessories E Mounting Brackets F Return Rollers G Support Stand H Variable Speed Controller I Drive End J Idler/Tension End B C D I A F E E H G J Models: Flat Belt 00 Series Conveyor 0 M WW LLLL A PP BB Belt Type* Conveyor Profile* Output Shaft Position* Conveyor Length Reference Conveyor Width Reference Document Language, M = English Pulley Type: 0 = Standard 3mm Dia. = Gang Drive 5mm Dia. = with belt tracking cams and mounting brackets = with V-guide tracking and mounting brackets 3 = with nosebar transfer tail and mounting brackets 4 = with V guide tracking and no mounting brackets 5 = with belt tracking cams and no mounting brackets 6 = with nosebar transfer tail and no mounting brackets Conveyor Supports: Maximum Distances: K = 457 mm** L = 89 mm*** M = 457 mm ** For Heavy Load Bottom Mount Package, mount support under gear head. *** For conveyors longer than 3658 mm, install support at joint. Figure Cleated Belt 00 Series Conveyor 4 C M WW LLLL A SSSS * See Ordering and Specifications Catalog for details. Specifications Cleat Spacing* Output Shaft Position* Conveyor Length Reference Conveyor Width Reference Document Language, M = English Cleat Type* 0 = with V-guide tracking and no mounting brackets 4 = with V-guide tracking and mounting brackets 5 = with belt tracking cams and mounting brackets 9 = with belt tracking cams and no mounting brackets K L M Figure Dorner Mfg. Corp Rev. F

4 Specifications Specifications: Conveyor Width Reference (WW) Conveyor Belt Width 44mm 70mm 95mm 7mm 5mm 03mm 54mm 305mm 457mm 533mm 609mm Maximum Conveyor Load* (See NOTE Below) Conveyor Startup Torque* Belt Travel Maximum Belt Speed* Belt Takeup 4kg 6kg 9kg 3kg 7kg 3kg 36kg 36kg 36kg 36kg 36kg 0.5Nm 0.6Nm 0.7Nm 0.8Nm 0.9Nm.Nm.4Nm.5Nm.7Nm.0Nm.3Nm 88 mm per revolution of pulley 80.5 m/minute 0 mm of stroke = 9 mm of belt take-up Conveyor Length Reference (LL) Conveyor Length Up to 5486 mm in any length to nearest 3mm ** 4** 5** 6** 7** 8** 5486 mm** 58 mm** 4877 mm** 457 mm** 467 mm** 396 mm** 3658 mm 3353 mm 3048 mm 743 mm 438 mm 34 mm 89 mm 54 mm 9 mm 94 mm 60 mm NOTE: Maximum conveyor loads based on: Non-accumulating product Product moving towards gearmotor Conveyor being mounted horizontal * See Ordering and Specifications Catalog for details. ** Lengths available only in 5 mm & wider conveyors. Installation NOTE: Conveyor MUST be mounted straight, flat and level within confines of conveyor. Use a level (N of Figure 3) for setup. O P Q Installation Component List Conveyor frame (two sections if longer than 3658 mm) Conveyor brackets (4x) Return rollers (for longer conveyors) N Required Tools Hex-key wrenches: 4 mm, 5 mm Level Torque wrench Figure Rev. F 4 Dorner Mfg. Corp.

5 Installation Recommended Installation Sequence Install support stands (see accessory instructions) Assemble conveyor (if required) Attach mounting brackets to conveyor Attach conveyor to stands Install return rollers on conveyor (optional) Mount gearmotor mounting package (see accessory instructions) Attach guides/accessories (see page 9 through 37 of Service Parts section for details) Conveyors Up to 3658 mm No assembly is required. Install mounting brackets and return rollers. Refer to Mounting Brackets on page 6 and Return Rollers on page 7. O Figure 6 4. Join conveyor sections and install frame connector plates (V of Figure 7) or connector/mount brackets (VA) and screws (W) on both sides as indicated. Tighten screws to7 Nm. V O Conveyors Longer Than 3658 mm. Locate conveyor sections (O Figure 4) W O VA Figure 7 Figure 4. On tension end of the conveyor, identified with a label (R of Figure 5), push in head plate assembly (S): On both sides of conveyor, loosen and move cam tracking assemblies (T) (if equipped) away from head plates, then loosen fastening screws (U) and push head plate assembly inward. O 5. With a 5 mm hex-key wrench, rotate pinion gear (X of Figure 8) to tension the conveyor belt. Tighten fastening screws (U) on both sides of conveyor to 9 Nm. For proper tensioning, refer to Conveyor Belt Tensioning on page. U U T X Figure 8 S Figure 5 3. Roll out conveyor belt and place conveyor frame sections (O of Figure 6) into belt loop. R 6. Install mounting brackets and return rollers. Refer to Mounting Brackets on page 6 and Return Roller on page If equipped with cam tracking assemblies (T of Figure 5), reposition and adjust belt tracking. Refer to Conveyor Belt Tracking on page. Dorner Mfg. Corp Rev. F

6 Installation Mounting Brackets. Locate brackets. Exploded views shown in Figures 9 & 0. Y AC. Remove screws (Y & Z of Figures 9 & 0), washers (AA), nuts (AB) and T-bars (AC) from brackets. 3. Insert T-bars (AC of Figures 9 & 0) into conveyor side slots (AD of Figure ). Fasten brackets (P of Figure ) to conveyor with mounting screws (Y). AD AB Y AA Z AA AB P Z Mounting Brackets for Flat Belt Conveyor Figure 9 Figure Y AC NOTE: Mounting brackets for flat belt conveyors shown. AA AB 4. Fasten brackets to support stand with mounting screws (Z of Figure ), washers (AA) and nuts (AB). 5. Tighten screws (Y & Z of Figure ) to 7 Nm. Z Mounting Brackets for Cleated Belt Conveyor Figure Rev. F 6 Dorner Mfg. Corp.

7 Installation Return Rollers Cleated Belt and 5 5 mm Wide Flat Belt Conveyors. Locate return rollers. Exploded views shown in Figures & 3. AF AE mm Wide Flat Belt Conveyors. Locate return rollers. Exploded view shown in Figure 5. AH AG AE AF Return Rollers for Flat Belt Conveyor Figure AF AE AG AH Figure 5. Remove screws (AG of Figure 5) and clips (AH) from roller assembly. 3. Install roller assembly as shown (Q of Figure 6). Tighten screws (AG) to 7 Nm. Q AE AF AG Return Rollers for Cleated Belt Conveyor Figure 3. Remove screws (AE of Figures & 3) and clips (AF) from roller assembly. 3. Install roller assemblies (Q of Figure 4) as shown. Tighten screws (AE) to 7 Nm. Figure 6 AE Q Q Figure 4 Dorner Mfg. Corp Rev. F

8 Preventive Maintenance and Adjustment Required Tools Standard Tools Hex-key wrenches:.5 mm, 4 mm, 5 mm Arbor press Special Tools Bearing Puller Tool (or equivalent) 4509 Bearing Installation Tool Bearing Removal Tool Checklist Keep service parts on hand (see Service Parts section for recommendations) Keep supply of belt cleaner (part # 6569) Clean entire conveyor and knurled pulley while disassembled Replace worn or damaged parts Lubrication No lubrication is required. Replace bearings if worn. Maintaining Conveyor Belt Troubleshooting Inspect conveyor belt for: Surface cuts or wear Stalling or slipping Damage to V-guide Surface cuts and wear indicate: Sharp or heavy parts impacting belt Jammed parts Improperly installed bottom wipers (if installed) Accumulated dirt in wipers (if installed) Foreign material inside the conveyor Improperly positioned accessories Bolt-on guiding is pinching belt Stalling or slipping indicates: Excessive load on belt Conveyor belt or drive timing belt are not properly tensioned Worn knurl or impacted dirt on drive pulley Intermittent jamming or drive train problems Damage to V-guide indicates: Twisted or damaged conveyor frame Dirt impacted on pulleys Excessive or improper side loading NOTE: Visit for complete list of troubleshooting solutions. Cleaning IMPORTANT: Do not use belt cleaners that contain alcohol, acetone, Methyl Ethyl Ketone (MEK) or other harsh chemicals. Use Dorner Belt Cleaner (part # 6569). Mild soap and water may also be used. Do not soak the belt. For /05 woven polyester and /06 black anti-static belts, use a bristled brush to improve cleaning. Conveyor Belt Replacement Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. Conveyor Belt Replacement Sequence Remove old conveyor belt: -Conveyor without Stands or Gearmotor Mounting Package -Conveyor with Stands and Gearmotor Mounting Package Install new conveyor belt Tension conveyor belt Rev. F 8 Dorner Mfg. Corp.

9 Preventive Maintenance and Adjustment Belt Removal for Conveyor Without Stands or Gearmotor Mounting Package. If equipped, remove bottom wipers (AJ of Figure 7): Remove fastening screws (AI) then remove wiper (AJ).. Place temporary support stands (AK of Figure 9) at both ends of the conveyor. Place an additional support stand under the drive motor (AL), if equipped. See WARNING. AI AI AM AJ AL AK Figure 9 AK AM Figure 7. If equipped, remove return rollers and guiding and accessories from one side of conveyor. 3. On tension end of the conveyor, identified with a label (R of Figure 8), push in head plate assembly (S): On both sides of conveyor, loosen and move cam tracking assemblies (T) (if equipped) away from head plates, then loosen fastening screws (U) and push head plate assembly inward. U T. Remove mounting brackets (AM of Figure 9) from one side of conveyor. (Reverse steps 3 & 4 of Mounting Brackets section on page 6.) If equipped with heavy load drive package, remove brackets from side opposite drive cover (AN of Figure 0). 3. If equipped, remove bottom wipers (AJ of Figure 7): Remove fastening screws (AI) then remove wiper (AJ). 4. If equipped, remove return rollers, guiding and accessories from side opposite drive cover (AN of Figure 0). S Figure 8 R AN AO 4. Remove conveyor belt. Belt Removal for Conveyor With Stands and Gearmotor Mounting Package AP Ç Removing mounting brackets without support under gearmotor will cause conveyor to tip, causing severe injury. PROVIDE SUPPORT UNDER- NEATH THE GEARMOTOR WHEN CHANGING THE BELT Figure 0 AO 5. If equipped with heavy load drive package, remove drive support bracket (AP of Figure 0): Remove bracket screws (AO) then remove bracket (AP). Dorner Mfg. Corp Rev. F

10 Preventive Maintenance and Adjustment 6. On tension end of the conveyor, identified with a label (R of Figure ), push in head plate assembly (S): On both sides of conveyor, loosen and move cam tracking assemblies (T) (if equipped) away from head plates, then loosen fastening screws (U) and push head plate assembly inward. S U Figure 7. Remove belt (AQ of Figure ) from conveyor. AQ T R AQ Belt Installation for Conveyor with Stands and Gearmotor Mounting Package Removing mounting brackets without support under gearmotor will cause conveyor to tip, causing severe injury. PROVIDE SUPPORT UNDER- NEATH THE GEARMOTOR WHEN CHANGING THE BELT. Ensure temporary support stands (AK of Figure 9) are placed at both ends of the conveyor. Place an additional support stand under the drive motor (AL), if equipped. See WARNING.. Orient belt so splice leading fingers (AR of Figure 3) point in the direction of belt travel as identified by the conveyor directional label (AS). 3. Install belt (AQ of Figure 4) on conveyor. Lift conveyor slightly to avoid pinching belt on temporary support stands. Figure Belt Installation for Conveyor without Stands or Gearmotor Mounting Package. Orient belt so splice leading fingers (AR of Figure 3) point in the direction of belt travel as identified by the conveyor directional label (AS). AR AS AQ Figure 4 AQ 4. Re-install conveyor mounting brackets. Refer Mounting Brackets on page 6, steps 3 through If equipped with a heavy load drive package, re-install drive support bracket (AP of Figure 0). 6. Tension belt. Refer to Conveyor Belt Tensioning on page. 7. If equipped, re-install wipers, return rollers and guiding. Figure 3. Slide belt onto the conveyor frame assembly. 3. Tension belt. Refer to Conveyor Belt Tensioning on page. 4. If equipped, install wipers, return rollers and guiding Rev. F 0 Dorner Mfg. Corp.

11 Preventive Maintenance and Adjustment Conveyor Belt Tensioning the end of the conveyor frame with or between the tensioning marks. See NOTE. Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. AT AU Conveyors with 3 mm Diameter Pulleys. On tension end of the conveyor, identified with a label (R of Figure 5), adjust head plate assembly (S): On both sides of conveyor, loosen fastening screws (U) and rotate pinion gear (X) to adjust head plate assembly. U T Figure 6 NOTE: On pinion gear, do not exceed a torque of.8 Nm for mm wide conveyors and 4.5 Nm for a mm wide conveyor. Over tensioning the conveyor belt could cause excessive pulley bearing load and early failure. S Figure 5. Adjust head plate assembly so end of conveyor frame aligns with or between the head plate tensioning marks (AT & AU of Figure 6). Replace belt if proper tensioning can not be obtained while aligning R X 3. After adjusting proper tensioning, tighten fastening screws (U of Figure 5) on both sides of conveyor to 7 Nm. 4. If equipped with cam tracking assemblies (T of Figure 5), position against head plates and adjust belt tracking. Refer to Conveyor Belt Tracking on page. Dorner Mfg. Corp Rev. F

12 Preventive Maintenance and Adjustment Conveyors with Nose Bar Idlers. On tension end of the conveyor, identified with a label (R of Figure 7), adjust head plate assembly (S): On both sides of conveyor, loosen fastening screws (U) and rotate pinion gear (X) to adjust head plate assembly. U T Conveyor Belt Tracking V-Guided Belts V-guided belts do not require tracking adjustment. Non V-Guided Belts Non V-guided belt conveyors are equipped with belt tracking cam assemblies (T of Figure 9) for belt tracking adjustment. BELT TRAVEL U T S Figure 7 R X. Adjust head plate assembly so the edge of the axle support plate (AV of Figure 8) is separated from the end of the conveyor (AW) by 9 mm. Replace belt if proper tensioning can not be obtained within a distance of 38 mm. See NOTE. S AY AZ AX Figure 9 AV AW 9 mm When adjusting belt tracking, always adjust the discharge end of the conveyor first. To adjust belt tracking:. Ensure head plate fastening screws (U of Figure 9) on both sides of conveyor are tightened. Figure 8 NOTE: On pinion gear, do not exceed a torque of.8 Nm for mm wide conveyors or 4.5 Nm for a mm wide conveyor. Over tensioning the conveyor belt could cause excessive pulley bearing load and early failure. 3. After adjusting proper tensioning, tighten fastening screws (U of Figure 7) on both sides of conveyor to 7 Nm. 4. If equipped with cam tracking assemblies (T of Figure 7) position against head plates and adjust belt tracking. Refer to Conveyor Belt Tracking, next section.. On both sides of conveyor, loosen two () cam fastening screws (AX). Adjust cams (AY) until indicator slots (AZ) are horizontal and facing end of conveyor. Then slide cam assemblies against head plates (S) and re-tighten cam fastening screws (AX) to 7 Nm. 3. On the side toward which the belt is tracking, loosen head plate fastening screws (U). 4. With the conveyor running, use a 5 mm hex-key wrench to rotate the tracking cam (AY) in small increments until the belt tracks in the center of the conveyor. Then while holding the cam in position, re-tighten the head plate fastening screws (U) with a 4 mm hex-key wrench to7 Nm Rev. F Dorner Mfg. Corp.

13 Preventive Maintenance and Adjustment Pulley Removal. Remove the head plate (BA of Figure 3) from the conveyor frame. Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. Leaving the conveyor belt in place, remove the desired pulley following the corresponding instructions below: A Idler Pulley Removal B Drive Pulley Removal A Idler Pulley Removal. On one side of the conveyor, loosen two () head plate fastening screws (U of Figure 30) and remove them. Figure 3 BA 3. Pulley will slide out of opposite head plate and drop into slack of belt (Figure 3). NOTE: To prevent damage to the head plates and pulley, be sure to remove them slowly because they are not attached to pulley. U Figure 30 Figure 3 4. Slide spindle out of the belt loop. Dorner Mfg. Corp Rev. F

14 B Drive Pulley Removal Bearing Removal & Replacement Removal Drive shaft keyway may be sharp. HANDLE WITH CARE.. On one side of the conveyor, loosen two () head plate fastening screws (U of Figure 33) and remove. NOTE: To prevent damage to the head plates, be sure to remove them slowly because they are not attached to pulley. IMPORTANT: Do not use any removed bearings. Replace them.. Use a bearing removal tool, (BD of Figure 35, 36), part number , or equivalent and remove both bearings from the pulley and the drive pulley. BD U Figure 33. Remove the head plate (BA of Figure 34) from the conveyor frame. Figure 35 Conveyor Pulley BD BA Figure Drive pulley will slide out of opposite head and drop into slack of belt. 4. Slide the drive pulley out of the belt loop. Figure 36 Drive Pulley Rev. F 4 Dorner Mfg. Corp.

15 Replacement. Inspect the head plates bearing seating surface (BC of Figure 37). If they are worn or damaged, replace the head. See Service Parts on Page 0. Drive Pulley and Pulley Installation Drive Pulley Installation. With opposite head plate installed, position the drive pulley through the loop of the belt, into the opposite head plate. BC BA Figure 37 NOTE: Two washers may be required when installing the bearing over the drive shaft on the drive pulley, if the bearing installation tool is not long enough to fit the length of the drive shaft.. Use a bearing installation tool, (BE of Figure 38), part number 4509 or equivalent and press bearings onto the pulley and drive pulley. Figure 39. Place the head plate (BA of Figure 39) and attach the head plate to the conveyor frame with the two () screws removed. Tighten screws 7Nm. Idler Pulley Installation. With opposite head plate installed, position the idler pulley through the loop of the belt, into the opposite head plate. BE BA Figure 40 Figure 38. Place the head plate (BA of Figure 40) and attach the head plate to the conveyor frame with the two () screws removed and hand tighten. Dorner Mfg. Corp Rev. F

16 Preventive Maintenance and Adjustment Nose Bar Bearing Replacement. On both sides of conveyor, use a 4 mm hex-key wrench to loosen cam fastening screws (BI of Figure 4) and slide cam assemblies toward the center of the conveyor. U 4. Slide bearing rods (BL of Figure 4) out side of conveyor and replace bearings (BK) as necessary. BL BK BJ S Figure 4. On both sides of conveyor, use a 4 mm hex-key wrench to loosen head plate fastening screws (U) to remove belt tension. Then remove belt from end of conveyor. 3. On one side of conveyor, use a 3 mm and 4 mm hex-key wrench to remove head plate fastening screws (BJ & U) and remove head plate (S). BI Figure 4 5. After replacing bearings, re-install head plate (S of Figure 4). Use a 3 mm hex-key wrench to tighten one () fastening screw (BL) to 3.4 Nm. Leave two () fastening screws (U) loose for belt tensioning. 6. Re-install belt on end of conveyor, then tension the belt. See Conveyor Belt Tensioning on page. 7. Re-position the cam assemblies against the head plates and adjust belt tracking. See Conveyor Belt Tracking on page Rev. F 6 Dorner Mfg. Corp.

17 Notes Dorner Mfg. Corp Rev. F

18 NOTE: For replacement parts other than those shown in this section, contact an authorized Dorner Service Center or the factory. Key Service Parts and Kits are identified by the Performance Parts Kits logo. Dorner recommends keeping these parts on hand. 5mm Wide Conveyor 8 Drive Spindle Kit 9 Nosebar Drive 0 Idler Spindle Kit Spindle Kit C & D Position OR 6 A & B Position Rev. F 8 Dorner Mfg. Corp.

19 9069M Socket Head Screw M6 x mm 4045 Head Plate LH Head Plate LH Drive Side, Position A and B Head Plate RH Drive Side, Position C and D Bearing Idler Spindle 5mm Magnet 6.35mm Dia. x 6.35mm long SSP Sleeve, 6.35mm Magnet Stainless Steel Head Plate RH M Socket Head Screw M6 x 0mm 4039 Tension Slide Bar 4040 Rack Gear 4.5 Degree PA x 4 P Pinion 5mm Pinion Pin Drive Spindle 5mm 4760 Nosebar Drive Spindle Lagged 5mm M Square Key 4mm x mm 7 See Frame 5mm Frame Chart 8 A 0 Drive Spindle Kit, Position A and B Grooved (Includes Items,, 3, 5, 9 and 5) D 0 Drive Spindle Kit, Position C and D Grooved (Includes Items,, 4, 5, 9 and 5) 9 NA 0 Nosebar Drive Spindle Kit, Position A and B Lagged, Smooth (Includes Items,, 3, 5, 9 and 5) ND 0 Nosebar Drive Spindle Kit, Position C and D Lagged, Smooth (Includes Items,, 4, 5, 9 and 5) 0 T 0 Idler Spindle Kit (Includes Items, and 5 through 0) Item 7: 5mm Conveyor Frame Length Part Number 60mm mm mm mm mm mm mm mm mm mm mm Dorner Mfg. Corp Rev. F

20 76mm to 5mm Wide Conveyor 0 Drive Spindle Kit C & D Position OR 3 Idler Spindle Kit A & B Position 6 Nosebar Drive Spindle Kit Rev. F 0 Dorner Mfg. Corp.

21 9069M Socket Head Screw M6 x mm 4045 Head Plate LH Head Plate LH Drive Side, Position A and B Head Plate RH Drive Side, Position C and D Bearing 6 473WW Idler Spindle Magnet 6mm Dia. x 6mm long SSP Sleeve, 6mm Magnet Stainless Steel Head Plate RH M Socket Head Screw M6 x 0mm 4039 Tension Slide Bar 4040 Rack Gear 4.5 Degree PA x 4P Pinion Bushing 4 030WWM Pinion Gear WW Drive Spindle 5mm 476WW Nosebar Drive Spindle Lagged 5mm M Square Key 4mm x mm 7 See Frame Conveyor Frame Chart 8 See Bed Plate Conveyor Bed Plate Chart Flat Head Torx Screw M6 x 0mm 0 A WW Drive Spindle Kit, Position A and B Grooved (Includes Items,, 3, 5, 9 and 5) D WW Drive Spindle Kit, Position C and D Grooved (Includes Items,, 4, 5, 9 and 5) NA WW Nosebar Drive Spindle Kit, Position A and B Lagged, Smooth (Includes Items,, 3, 5, 9 and 5) ND WW Nosebar Drive Spindle Kit, Position C and D Lagged, Smooth (Includes Items,, 4, 5, 9 and 5) T WW Idler Spindle Kit (Includes Items, and 5 through 0) WW = Conveyor width reference: 03, 04, 05, 06 Item 7: Conveyor Frame Length 60mm 94mm 9mm 54mm 89mm 34mm 438mm 743mm 3048mm 3353mm 3658mm Part Number 404WW WW WW WW WW WW WW WW WW WW WW mm 404WW WW 07908* 467mm 404WW WW 0908* 457mm 404WW WW 0308* 4877mm 404WW WW 508* 58mm 404WW WW 708* 5486mm 404WW WW 3908* WW = Conveyor width reference: 03, 04, 05, 06 * = 5mm and wider conveyors, only Item 8: Bed Plate Length 60mm 94mm 9mm 54mm 89mm 34mm 438mm 743mm 3048mm 3353mm 3658mm Part Number 405WW WW WW WW WW WW WW WW WW WW WW mm 405WW WW 07900* 467mm 405WW WW 0900* 457mm 405WW WW 0300* 4877mm 405WW WW 500* 58mm 405WW WW 700* 5486mm 405WW WW 3900* WW = Conveyor Width reference: 03, 04, 05, 06 * = 5mm and wider conveyors, only Dorner Mfg. Corp Rev. F

22 03mm to 305mm Wide Conveyor Drive Spindle Kit 3 Idler Spindle Kit C & D Position OR 3 9 Nosebar Drive Spindle Kit 8 0 A & B Position 9069M Socket Head Screw M6 x mm 4045 Head Plate LH Head Plate LH Drive Side, Position A and B Head Plate RH Drive Side, Position C and D Bearing 6 473WW Idler Spindle Magnet 6mm Dia. x 6mm long SSP Sleeve, 6mm Magnet Stainless Steel Head Plate RH M Socket Head Screw M6 x 0mm 4039 Tension Slide Bar 4040 Rack Gear 4.5 Degree PA x 4P 3 See Chart Side Rail RH 4 See Chart Center Rail 5 030WWM Pinion Gear 6 See Chart Side Rail LH WW Drive Spindle 5mm 476WW Nosebar Drive Spindle Lagged 5mm M Square Key 4mm x mm 9 See Chart Conveyor Bed Plate Flat Head Torx Screw M6 x 0mm Rev. F Dorner Mfg. Corp.

23 A WW Drive Spindle Kit, Position A and B Grooved (Includes Items,, 3, 5, 9 and 7) D WW Drive Spindle Kit, Position C and D Grooved (Includes Items,, 4, 5, 9 and 7) NA WW Nosebar Drive Spindle Kit, Position A and B Lagged, Smooth (Includes Items,, 3, 5, 9 and 7) ND WW Nosebar Drive Spindle Kit, Position C and D Lagged, Smooth (Includes Items,, 4, 5, 9 and 7) 3 T WW Idler Spindle Kit (Includes Items, and 5 through 0) WW = Conveyor width reference: 08, 0, Item 3: Side Rail RH Length 60mm 94mm 9mm 54mm 89mm 34mm 438mm 743mm 3048mm 3353mm 3658mm 396mm 467mm 457mm 4877mm 58mm 5486mm Part Number Item 4: Center Rail Length Part Number 60mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm Dorner Mfg. Corp Rev. F

24 Item 6: Side Rail LH Length Part Number 60mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm Item 7: Bed Plate Length Part Number 60mm 405WW mm 405WW mm 405WW mm 405WW mm 405WW mm 405WW mm 405WW mm 405WW mm 405WW mm 405WW mm 405WW mm 405WW WW mm 405WW WW mm 405WW WW mm 405WW WW mm 405WW WW mm 405WW WW 3900 WW = Conveyor Width reference: 08, 0, Rev. F 4 Dorner Mfg. Corp.

25 457mm to 60mm Wide Conveyor 4 Idler Spindle Kit 4 C & D Position Drive Spindle Kit OR Nosebar Drive Spindle Kit 9 0 A & B Position 9069M Socket Head Screw M6 x mm 4045 Head Plate LH Head Plate LH Drive Side, Position A and B Head Plate RH Drive Side, Position C and D Bearing 6 473WW Idler Spindle Magnet 6mm Dia. x 6mm long SSP Sleeve, Magnet Stainless Steel Head Plate RH M Socket Head Screw M6 x 0mm 4039 Tension Slide Bar 4040 Rack Gear 4.5 Degree PA x 4 P 3 See Chart Side Rail RH 4 See Chart Center Rail 5 030WWM Pinion Gear Center Rail Cross Support 457mm 4048 Center Rail Cross Support 533mm 4049 Center Rail Cross Support 60mm 7 See Chart Side Rail LH WW Drive Spindle 5mm 476WW Nosebar Drive Spindle Lagged 5mm M Square Key 4mm x mm 0 See Chart Conveyor Bed Plate Flat Head Torx Screw M6 x 0mm Dorner Mfg. Corp Rev. F

26 A WW Drive Spindle Kit, Position A and B Grooved (Includes Items,, 3, 5, 9 and 8) D WW Drive Spindle Kit, Position C and D Grooved (Includes Items,, 4, 5, 9 and 8) 3 NA WW Nosebar Drive Spindle Kit, Position A and B Lagged, Smooth (Includes Items,, 3, 5, 9 and 8) ND WW Nosebar Drive Spindle Kit, Position C and D Lagged, Smooth (Includes Items,, 4, 5, 9 and 8) 4 T WW Idler Spindle Kit (Includes Items, and 5 through 0) WW = Conveyor width reference: 8,, 4 Item 3: Side Rail RH Length 60mm 94mm 9mm 54mm 89mm 34mm 438mm 743mm 3048mm 3353mm 3658mm 396mm 467mm 457mm 4877mm 58mm 5486mm Part Number Item 4: Center Rail Length Part Number 60mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm Rev. F 6 Dorner Mfg. Corp.

27 Item 6: Side Rail LH Length Part Number 60mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm Item 7: Bed Plate Length Part Number 60mm 405WW mm 405WW mm 405WW mm 405WW mm 405WW mm 405WW mm 405WW mm 405WW mm 405WW mm 405WW mm 405WW mm 405WW WW mm 405WW WW mm 405WW WW mm 405WW WW mm 405WW WW mm 405WW WW 3900 WW = Conveyor Width reference: 8,, 4 Dorner Mfg. Corp Rev. F

28 Nosebar End Assembly Nosebar Roller Kit Mounting Block, PLT Spindle 076WW Flex Link Bar 3 45 Outer Side Plate 4 46 Inner Side Plate LH 5 47 Inner Side Plate RH 6 48 Head Plate Bar 7 4WW Nosebar 8 43WW Nosebar Rod P Knurl Pin 3mm Dia x 4mm Lg 0 80 Nose Bar Roller 9058M Sockety Head Screw M5 x 8mm 90593M Socket Head Screw M5 x 6mm M Socket Head Screw M6 x mm M Flat Head Screw M5 x mm 5 N WW Nosebar Roller Kit (Includes Items 8 and 0) WW.= Conveyor width ref.: 0, 03, 04, 05, 06, 08, 0,, 8,, Rev. F 8 Dorner Mfg. Corp.

29 04 76mm Aluminum Side For 60mm 3658mm Conveyors For 396mm 5486mm Conveyors Guide Retaining Clip See Chart Below 00 Guide 76mm HS P Single Drop in Tee Bar M Socket Head Screw M6 x 0mm Item : 00 Guide 76mm HS Length End Guide End Guide 60mm Left Hand N/A Right Hand N/A 94mm Left Hand N/A Right Hand N/A 9mm Left Hand N/A Right Hand N/A 54mm Left Hand N/A Right Hand N/A 89mm Left Hand N/A Right Hand N/A 34mm Left Hand N/A Right Hand N/A 438mm Left Hand N/A Right Hand N/A 743mm Left Hand N/A Right Hand N/A 3048mm Left Hand N/A Right Hand N/A 3353mm Left Hand N/A Right Hand N/A 3658mm Left Hand N/A Right Hand N/A 396mm Left Hand Right Hand mm Left Hand Right Hand mm Left hand Right Hand mm Left Hand Right Hand mm Left Hand Right Hand mm Left Hand Right Hand Dorner Mfg. Corp Rev. F

30 05 38mm Aluminum Side For 640mm 3658mm Conveyors For 396mm 5486mm Conveyors Guide Retaining Clip See Chart Below 00 Guide 3mm HS M Single Drop in Tee Bar M Socket Head Screw M6 x 0mm Item : 00 Guide 3mm HS Length End Guide End Guide 60mm Left Hand N/A Right Hand N/A 94mm Left Hand N/A Right Hand N/A 9mm Left Hand N/A Right Hand N/A 54mm Left Hand N/A Right Hand N/A 89mm Left Hand N/A Right Hand N/A 34mm Left Hand N/A Right Hand N/A 438mm Left Hand N/A Right Hand N/A 743mm Left Hand N/A Right Hand N/A 3048mm Left Hand N/A Right Hand N/A 3353mm Left Hand N/A Right Hand N/A 3658mm Left Hand N/A Right Hand N/A 396mm Left Hand Right Hand mm Left Hand Right Hand mm Left hand Right Hand mm Left Hand Right Hand mm Left Hand Right Hand mm Left Hand Right Hand Rev. F 30 Dorner Mfg. Corp.

31 07 Low to Side Wiper For 60mm 3658mm Conveyors For 396mm 5486mm Conveyors Guide Retaining Clip See Chart Below 00 Guide 3mm HS Side Wiper Nylatron (per foot) M Single Drop in Tee Bar M Socket Head Screw M6 x 0mm Item : 00 Guide 3mm HS Length End Guide End Guide 60mm Left Hand N/A Right Hand N/A 94mm Left Hand N/A Right Hand N/A 9mm Left Hand N/A Right Hand N/A 54mm Left Hand N/A Right Hand N/A 89mm Left Hand N/A Right Hand N/A 34mm Left Hand N/A Right Hand N/A 438mm Left Hand N/A Right Hand N/A 743mm Left Hand N/A Right Hand N/A 3048mm Left Hand N/A Right Hand N/A 3353mm Left Hand N/A Right Hand N/A 3658mm Left Hand N/A Right Hand N/A 396mm Left Hand Right Hand mm Left Hand Right Hand mm Left hand Right Hand mm Left Hand Right Hand mm Left Hand Right Hand mm Left Hand Right Hand Dorner Mfg. Corp Rev. F

32 09 Low to High Side For 60mm 3658 Conveyors For 396mm 5486mm Conveyors Guide Retaining Clip See Chart Below 00 Guide 3mm HS M Single Drop in Tee Bar M Socket Head Screw M6 x 0mm Item : 00 Guide 3mm HS Length End Guide End Guide 60mm Left Hand N/A Right Hand N/A 94mm Left Hand N/A Right Hand N/A 9mm Left Hand N/A Right Hand N/A 54mm Left Hand N/A Right Hand N/A 89mm Left Hand N/A Right Hand N/A 34mm Left Hand N/A Right Hand N/A 438mm Left Hand N/A Right Hand N/A 743mm Left Hand N/A Right Hand N/A 3048mm Left Hand N/A Right Hand N/A 3353mm Left Hand N/A Right Hand N/A 3658mm Left Hand N/A Right Hand N/A 396mm Left Hand Right Hand mm Left Hand Right Hand mm Left hand Right Hand mm Left Hand Right Hand mm Left Hand Right Hand mm Left Hand Right Hand Rev. F 3 Dorner Mfg. Corp.

33 0 3mm Extruded Plastic For 607mm 3658mm Conveyors For 396mm 5486mm Conveyors Guide Retaining Clip 00054P Snap On Guide (per foot) 3 See Chart Below 00 Guide M Single Drop in Tee Bar M Socket Head Screw M6 x 0mm Item 3: 00 Guide Length End Guide End Guide 60mm Left Hand N/A Right Hand N/A 94mm Left Hand N/A Right Hand N/A 9mm Left Hand N/A Right Hand N/A 54mm Left Hand N/A Right Hand N/A 89mm Left Hand N/A Right Hand N/A 34mm Left Hand N/A Right Hand N/A 438mm Left Hand N/A Right Hand N/A 743mm Left Hand N/A Right Hand N/A 3048mm Left Hand N/A Right Hand N/A 3353mm Left Hand N/A Right Hand N/A 3658mm Left Hand N/A Right Hand N/A 396mm Left Hand Right Hand mm Left Hand Right Hand mm Left hand Right Hand mm Left Hand Right Hand mm Left Hand Right Hand mm Left Hand Right Hand Dorner Mfg. Corp Rev. F

34 3 Adjustable Guiding Aluminum Profile Guide 60mm 0984 Aluminum Profile Guide 94mm 0985 Aluminum Profile Guide 9mm 0986 Aluminum Profile Guide 54mm 0987 Aluminum Profile Guide 89mm 0988 Aluminum Profile Guide 34mm 0989 Aluminum Profile Guide 438mm 0990 Aluminum Profile Guide 743mm 099 Aluminum Profile Guide 3048mm 099 Aluminum Profile Guide 3353mm 0993 Aluminum Profile Guide 3658mm 0994 Aluminum Profile Guide 396mm 00830M Drop In Tee Bar Mounting Bracket 4 007M Guide Mounting Shaft Vertical 5 008M Guide Moutning Shaft Horizontal MP Square Nut Cross Block Vinyl Shaft Cap P Flat Extruded Guide (per foot) 0 906M Socket Head Screw M6 x mm 9066M Socket Head Screw M6 x 6mm Rev. F 34 Dorner Mfg. Corp.

35 3mm Cleated Belt Guiding For 30mm 3658 Conveyors For 396mm 5486mm Conveyors Guide Retaining Clip See Chart Below 00 Guide 3mm Cleated M Drop In Tee Bar M Socket Head Screw M6 x 0mm Item : 00 Guide Length End Guide End Guide 60mm Left Hand N/A Right Hand N/A 94mm Left Hand N/A Right Hand N/A 9mm Left Hand N/A Right Hand N/A 54mm Left Hand N/A Right Hand N/A 89mm Left Hand N/A Right Hand N/A 34mm Left Hand N/A Right Hand N/A 438mm Left Hand N/A Right Hand N/A 743mm Left Hand N/A Right Hand N/A 3048mm Left Hand N/A Right Hand N/A 3353mm Left Hand N/A Right Hand N/A 3658mm Left Hand N/A Right Hand N/A 396mm Left Hand Right Hand mm Left Hand Right Hand mm Left hand Right Hand mm Left Hand Right Hand mm Left Hand Right Hand mm Left Hand Right Hand Dorner Mfg. Corp Rev. F

36 5mm Cleated Belt Guiding For 60mm 3658mm Conveyors For 396mm 5486mm Conveyors Guide Retaining Clip See Chart Below 00 Guide 5mm Cleated M Drop In Tee Bar M Socket Head Screw M6 x 0mm Item : 00 Guide Length End Guide End Guide 60mm Left Hand N/A Right Hand N/A 94mm Left Hand N/A Right Hand N/A 9mm Left Hand N/A Right Hand N/A 54mm Left Hand N/A Right Hand N/A 89mm Left Hand N/A Right Hand N/A 34mm Left Hand N/A Right Hand N/A 438mm Left Hand N/A Right Hand N/A 743mm Left Hand N/A Right Hand N/A 3048mm Left Hand N/A Right Hand N/A 3353mm Left Hand N/A Right Hand N/A 3658mm Left Hand N/A Right Hand N/A 396mm Left Hand Right Hand mm Left Hand Right Hand mm Left hand Right Hand mm Left Hand Right Hand mm Left Hand Right Hand mm Left Hand Right Hand Rev. F 36 Dorner Mfg. Corp.

37 5mm Cleated Belt Guiding For 60mm 3658mm Conveyors For 396mm 5486mm Conveyors Guide Retaining Clip See Chart Below 00 Guide 58mm Cleated M Drop In Tee Bar M Socket Head Screw M6 x 0mm Item : 00 Guide Length End Guide End Guide 60mm Left Hand N/A Right Hand N/A 94mm Left Hand N/A Right Hand N/A 9mm Left Hand N/A Right Hand N/A 54mm Left Hand N/A Right Hand N/A 89mm Left Hand N/A Right Hand N/A 34mm Left Hand N/A Right Hand N/A 438mm Left Hand N/A Right Hand N/A 743mm Left Hand N/A Right Hand N/A 3048mm Left Hand N/A Right Hand N/A 3353mm Left Hand N/A Right Hand N/A 3658mm Left Hand N/A Right Hand N/A 396mm Left Hand Right Hand mm Left Hand Right Hand mm Left hand Right Hand mm Left Hand Right Hand mm Left Hand Right Hand mm Left Hand Right Hand Dorner Mfg. Corp Rev. F

38 Flared Side Guiding Guide Retaining Clip 0 Side Flare Mounting Guide 60mm 03 Side Flare Mounting Guide 94mm 04 Side Flare Mounting Guide 9mm 05 Side Flare Mounting Guide 54mm 06 Side Flare Mounting Guide 89mm 3 05M Flared Guide 45 60mm 053M Flared Guide 45 94mm 053M Flared Guide 45 9mm 053M Flared Guide 45 54mm 053M Flared Guide 45 89mm Drop In Tee Bar M Button Head Screw M5 x 6mm Washer M Cap Low Head Screw M6 x 0mm Rev. F 38 Dorner Mfg. Corp.

39 Flat Belt Stand Mount Assembly Stand Mount 30050M Drop In Tee Bar P Washer Square Nut M M Socket Head Screw M6 x 0mm M Socket Low Head Screw M6xmm Flat Belt Stand Mount Assembly Cleated Belt Stand Mount Assembly Cleated Mount Assembly 30050M Drop In Tee Bar P Washer Square Nut M M Socket Head Screw M6 x 0mm M Socket Low Head Screw M6xmm Cleated Stand Mount Assembly Dorner Mfg. Corp Rev. F

40 Flat Belt Stand Mount Assembly for 60mm Conveyors Stand Mount, LH 60mm Stand Mount, RH 60mm P Washer M Drop In Tee Bar Square Nut M M Socket Head Screw M6 x 0mm M Socket Low Head Screw M6xmm Flat Belt Stand Mount Assembly for 60mm Conveyors Cleated Belt Stand Mount Assembly for 60mm Conveyors Cleated Stand Bracket Assembly LH 60mm Conveyor Cleated Stand Bracket Assembly RH 60mm Conveyor P Washer M Drop In Tee Bar Square Nut M M Socket Head Screw M6 x 0mm M Socket Low Head Screw M6xmm Cleated Belt Stand Mount Assembly for 60mm Conveyors Rev. F 40 Dorner Mfg. Corp.

41 Connecting Assembly without Stand Mount Frame Connector Bar Frame Connector Plate M Socket Low Head Screw M6xmm Connecting Assembly without Stand Mounts Flat Belt Connecting Assembly with Stand Mount) Stand Mount Square Nut M6 5mm x 0mm P Washer Frame Connector Bar M Socket Head Screw M6 x 0mm M Socket Low Head Screw M6 x 6mm Flat Belt Connecting Assembly with Stand Mounts Dorner Mfg. Corp Rev. F

42 Cleated Belt Connecting Assembly with Stand Mount Cleated Stand Bracket Square Nut M6 5mm x 0mm P Washer Frame Connector Bar M Socket Head Screw M6 x 0mm M Socket Low Head Screw M6 x 6mm Cleated Belt Connecting Assembly with Stand Mounts 5mm to 5mm Flat Belt Return Roller Return Roller Guard Short 4087 Return Roller Clip Bearing Dowel Pin M Socket Low Head Screw M6 x 6mm Roller Assembly (Includes Items, 3 and 4) mm to 5mm Flat Belt Return Roller Assy Rev. F 4 Dorner Mfg. Corp.

43 03mm to 60mm Flat Belt Return Roller Return Roller 4087 Return Roller Clip 3 409WW Return Roller Guard 4 40WW Return Roller Rod M Socket Low Head Screw M6 x 6mm 6 408WW 03mm to 60mm Flat Belt Return Roller Assembly WW.= Conveyor width ref.: 0, 03, 04, 05, 06, 08, 0,, 8,, 4 Cleated Belt Return Roller Return Roller Guard Short 4088 Cleated Return Roller Clip Bearing Dowel Pin M Socket Low Head Screw M6 x 6mm Roller Assembly (Includes Items, 3 and 4) Cleated Belt Return Roller Assembly Dorner Mfg. Corp Rev. F