By Mark Schutzer PCR Regional Convention, Dublin, CA April 2013 Copies of this presentation can be found at

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1 Small Machine Tools and Modeling Applications i By Mark Schutzer PCR Regional Convention, Dublin, CA April 2013 Copies of this presentation can be found at

2 Small Machine Tools Why this Clinic? Clinic Overview Introduction to Small Machine tools and Tabletop Machining Applications in the Hobby Equipment Lathe and accessories Equipment Mill and accessories April 2013 Small Machine Tools Mark Schutzer 2

3 Why this Clinic? Small Machine Tools Idbtdf debated for years before bf buying my small machine tools because I wondered if I would ever use them enough to justify having them. What I found is that these tools have far more hobby applications i that I ever envisioned, i and now that I have the tools I can t imagine doing without them. In this clinic I will talk about these hobby applications and discuss the tools and all their accessories. April 2013 Small Machine Tools Mark Schutzer 3

4 Small Machine Tools What are they? Small Machine tools are lathes and mills that have been scaled down to tabletop dimensions. s. Tools are portable and small enough for the hobby bench. Have the features and versatility of that you find in full size machines. Affordable to the serious hobbyist. April 2013 Small Machine Tools Mark Schutzer 4

5 Tabletop Lathe Sherline 3.5 Lathe with 24 bed April 2013 Small Machine Tools Mark Schutzer 5

6 Tabletop Lathe Sherline 3.5 Lathe with 24 bed April 2013 Small Machine Tools Mark Schutzer 6

7 Tabletop Mill Sherline Mill and digital readout April 2013 Small Machine Tools Mark Schutzer 7

8 Tabletop Mill Sherline Mill April 2013 Small Machine Tools Mark Schutzer 8

9 Applications Applications Steam Engines Tooling and Fixtures Locomotive Rebuilding Custom stuff DCC installations April 2013 Small Machine Tools Mark Schutzer 9

10 First Project First Project Tap Handle Plans and instructions in illustrated book No prior experience needed April 2013 Small Machine Tools Mark Schutzer 10

11 Learning Projects Learning Projects Scratch built working steam engines April 2013 Small Machine Tools Mark Schutzer 11

12 Driveline rebuilding Motor mount Custom Flywheel Driveline Bearings Frame Milling Modeling Applications April 2013 Small Machine Tools Mark Schutzer 12

13 Driveline rebuilding Modeling Applications Motor mount Custom Flywheel Custom shouldered screw for torque arm Gearbox Machining for torque arm April 2013 Small Machine Tools Mark Schutzer 13

14 Modeling Applications Hobby Tooling Custom Quartering Vise April 2013 Small Machine Tools Mark Schutzer 14

15 Modeling Applications Hobby Tooling Driver removal fixture April 2013 Small Machine Tools Mark Schutzer 15

16 Custom part replacement Modeling Applications Pilot Screw Sample and duplicated replacement April 2013 Small Machine Tools Mark Schutzer 16

17 Modeling Applications Customizing boiler weights For driveline modifications For DCC decoder installs April 2013 Small Machine Tools Mark Schutzer 17

18 Modeling Applications Frame Milling for decoder installations Tsunami installation in SD9 April 2013 Small Machine Tools Mark Schutzer 18

19 Modeling Applications Frame Milling for decoder installations Decoder installation in NW2 April 2013 Small Machine Tools Mark Schutzer 19

20 Custom sound cams Modeling Applications April 2013 Small Machine Tools Mark Schutzer 20

21 Custom sound cams Modeling Applications April 2013 Small Machine Tools Mark Schutzer 21

22 Modeling Applications Steam locomotive crank screw replacements April 2013 Small Machine Tools Mark Schutzer 22

23 Modeling Applications Custom motor mounts and flywheels April 2013 Small Machine Tools Mark Schutzer 23

24 Simple cab holder Modeling Applications Turned Acetal plastic April 2013 Small Machine Tools Mark Schutzer 24

25 Additional stuff Modeling Applications Any size custom washers Shouldered screws Shouldered insulating washers Custom detailing parts Custom bushings and bearings April 2013 Small Machine Tools Mark Schutzer 25

26 Lathe Equipment Sherline makes versions with 15 and 24 bed lengths Costs between $700 dollars to $1200 dollars depending on the lathe model and the accessory packages Taig Tools also makes a small lathe with a 15 bed. Costs between $400 to $500 depending on the accessory packages. Both are made in the USA MicroMark sells the MicroLux Micro Lathe Costs $500 for lathe alone April 2013 Small Machine Tools Mark Schutzer 26

27 Equipment Sherline Lathe Model 4400 with accesories April 2013 Small Machine Tools Mark Schutzer 27

28 Equipment Taig Tools Lathe Micro Lathe II April 2013 Small Machine Tools Mark Schutzer 28

29 Equipment MicroMark MicroLux Micro Lathe April 2013 Small Machine Tools Mark Schutzer 29

30 Equipment Lathe accessories April 2013 Small Machine Tools Mark Schutzer 30

31 Equipment Lathe accessories Measuring tools April 2013 Small Machine Tools Mark Schutzer 31

32 Mill Equipment Sherline makes several models of mills Costs run between $950 to $1240 dollars depending on the mill and accessory package Digital readouts can be added Computer operation CNC option can also be added Taig Tools makes a Micro Mill Costs between $800 to $900 depending on the accessory packages. Both are made in the USA MicroMark M sells the MicroLux Micro Mill Costs $500 dollars for Mill alone April 2013 Small Machine Tools Mark Schutzer 32

33 Sherline Mill Equipment Model 5400 package April 2013 Small Machine Tools Mark Schutzer 33

34 Equipment Taig Micro Mill April 2013 Small Machine Tools Mark Schutzer 34

35 MicroMark Equipment MicroLux Micro Mill April 2013 Small Machine Tools Mark Schutzer 35

36 Mill accessories - Mills Equipment April 2013 Small Machine Tools Mark Schutzer 36

37 Equipment Mill accessories Drill chucks Collets Fly cutter Mill holders Slitting saws April 2013 Small Machine Tools Mark Schutzer 37

38 Equipment Mill accessories Rotary Table April 2013 Small Machine Tools Mark Schutzer 38

39 Sources

40 Sources Sherline Lathes and Mills - Taig Lathes and Mills MicroMark April 2013 Small Machine Tools Mark Schutzer 40

41 Questions? April 2013 Small Machine Tools Mark Schutzer 41

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