COMFY CALF SUITES THE TRUSTED SOLUTION FOR RAISING CALVES INDOORS. INNOVATIVE ERGONOMIC LABOR-EFFICIENT DURABLE FEATURES

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1 COMFY CALF SUITES CALF SUITES- SEPT 04 THE TRUSTED SOLUTION FOR RAISING CALVES INDOORS. INNOVATIVE ERGONOMIC LABOR-EFFICIENT DURABLE FEATURES No more feeding calves outside. Comfy Calf Suites makes feeding easier for you. Calves are easier to see in the Comfy Calf Suites compared to enclosed shelters. Better air quality improves the health of your calves. Plastic dividers isolate each calf, keeping your calves healthy. Dividers remove quickly and easily when required. Cleaning is simple and removal of dividers makes group penning an option as your calves mature. Vented back wall allows fresh air to flow through the Comfy Calf Suite, removing airborne organisms, dust, odors and excess moisture. Lower panels of the vented back wall allow calves to nest during colder temperatures. Available in various sizes and with various options to suit your requirements. Dealing with baby calves in the BSM (brand) individual Calf Suite has made life much easier. Labor time has been cut in half. No more bending over to get inside a covered hutch. Dennis Rieman, Rieman-way Dairy, Ohio Subject to Change without notice. Visit for more information, photos, testimonials and a video! Printed in Canada

2 COMFY CALF SUITES ACCESSORIES CALF SUITES- SEPT 04 STANDARD SIZES OR CUSTOM OPTIONS Stationary Style Choose from standard sizes or customize to suit your needs: STANDARD SIZES: On center stall widths: 6 (9.4 cm), 4 (06.7 cm), 48 (.9 cm) Pen lengths: 7 (8.9cm), 96 (4.8cm) Panel heights: 4 (04.cm), 5 (9.5cm) SAMPLES OF CUSTOM REQUESTS: Custom front widths Special divider lengths Freestanding suites Fronts with headlocks Custom wall attachments ACCESSORIES EACH COMFY CALF SUITES PACKAGE INCLUDES: Plastic planks that snap together with stainless steel end channels to create panels. Galvanized double posts or hoop style post to hold swinging front gate and keeps dividers in place. Galvanized dual pail holder. Pull out handles on panels. Identification card and clip for calf information included with double post. Two white pails for milk, water or grain. Stainless steel, quick-attach bracket to mount panel divider to back wall. Galvanized front spindle gate for suite front. ADDITIONAL ACCESSORIES A calf pail hold-down which prevents calves from dislocating pails. A calf bottle holder. Stainless steel pail divider. A manual lock and flipper to lock a calf s head forward. Hay feeder. Visit for more information, photos, testimonials and a video! CANARM LTD. - Corporate Office 57 Parkedale Ave., Brockville, ON Canada K6V 5V6 Tel: (6) Fax: Subject to Change without notice. CANARM LTD. - USA Warehouse 808 Commerce Park Drive Ogdensburg, New York, USA 669 Tel: Fax: Web Site: agsales@canarm.ca Arthur Manufacturing Facility #7686 Concession 6, RR 4 Arthur, ON Canada N0G A0 Tel: (59) Fax: (59) Printed in Canada

3 COMFY CALF SUITES - STATIONARY STYLE CALF SUITES- MAR/06 ASSEMBLY STEP # SNAP PLANK TOGETHER AS SHOWN. SNAP CAP ON LAST TO COMPLETE PANEL. STEP # FASTEN HANDLE TO CHANNEL (O[PTIONAL) BOLT ON CHANEL w/supplied HDW. STEP # INSTALL DBL POSTS, 6, 4, 48 O.C. HANG GATES AND INSTALL LATCH. STEP #4 INSTALL 4 WIDE CHANNEL AT BACK. SLIDE PANEL THRU POST INTO 4 CHANNEL. INSTALL EYE BOLT TO SECURE PANEL. Subject to Change without notice. Printed in Canada

4 COMFY CALF SUITES - STATIONARY STYLE CALF SUITES-4 SEPT 04 ASSEMBLY (Also available in 5 /4 H) ILLUS. DESCRIPTION PART # PL CAP.5" X 4' (cut to size) 04 PL PLANK 0" X 4' (cut to size) 004 BOTTOM PLUG/PLNK 0' LG (cut to size) 00 4 GALV. 6" O.C. CALF FRONT (shown) 46 N/S GALV. 4" O.C. CALF FRONT (optional) 44 N/S GALV. 48" O.C. CALF FRONT (optional) GALV. 60" DBL POST BOLT DOWN GALV -WAY CALF LATCH ( ONLY) GALV. DBL PAIL HOLDER + HDW PLASTIC CALF PAIL (WHITE) " SS CHANNEL (0 GA.) 4004 N/S 5" SS CHANNEL (0 GA.) EYE PIN+HAIRPIN (BAG 5) 405 SS 4" MOUNT CHANNEL (O GA.) 406 BAG OF 5 HANDLES & HDW ZP 4050 Subject to Change without notice. Printed in Canada

5 ASSEMBLY COMFY CALF SUITES - HOOP STYLE CALF SUITES-5 SEPT 04 LATCH PLASTIC " (SHOWN) 4" 48" 4" OR 5" ILLUS. DESCRIPTION PART # PLASTIC CAP.5 X 7 (OR 96 LG) 00-7 / PLASTIC PLANK 0 X 7 LG (OR 96 LG) / BOTTOM PLUG / PLANK 0 LG (cut to size) 00 4 GALVANIZED CALF FRONT ONLY " 44 48" GALVANIZED -WAY CALF LATCH GALVANIZED DBL PAIL HOLDER + HDW 40 7 PLASTIC CALF PAIL (WHITE) 50 8 STAINLESS STEEL CALF CHANNEL (0 GA) + PLATE 4 HIGH HIGH BAG OF 5 EYE PIN + HAIR PIN / QUICK RELEASE STAINLESS STEEL 4 MOUNT CHANNEL / CALF SUITE 406 HINGE STRAP / CALF SUITE - 4 LG 754 5" LG 755 OD CALF ARCH (6 O.C. PEN) 906 (4 O.C. PEN) 904 (48 O.C. PEN) 9048 FORMED CLAMP ( PIPE) (FOR ROW END ONLY) SQUARE U-BOLT.75 ID X LG. (/8 DIA.) 7060 Subject to Change without notice. Printed in Canada

6 --- CALF PAIL HOLDER & HOLD DOWN ASSEMBLY CALF SUITES-6 SEPT CALF PAIL HOLDER ASSEMBLY ILLUS. DESCRIPTION PART # QTY HOLE CALF FRONT (48"OC shown) 448 NEW PC STAINLESS STEEL PAIL DIVIDER + HDW 480SS-ND GALV. DBL PAIL HOLDER ONLY 400A 4 CALF PAIL HOLD DOWN ASSEMBLY 40 5 CALF HOLE REDUCER CALF PAIL HOLD DOWN ASSEMBLY ) Insert hold down handle through the hole in the hole in the angle. ) Slide the spring on from the bottom. ) Pull spring up and install heavy washer & lock nut. ILLUS. DESCRIPTION PART # QTY HOLD DOWN HANDLE /8" LOCK NUT NUT/8LN SPRING HEAVY WASHER W CALF HEAD HOLE REDUCER Subject to Change without notice. Printed in Canada

7 COMFY CALF SUITES ACCESSORIES CALF SUITES-7 SEPT HAY FEEDER CALFCARD-50 COMFY CALF SUITE RECORD CARD (BOX 50) CARD HOLDER CLIP Date of Birth: Name: Sire: Dam: Weight: Colostrum: Medication: Other: CALF RECORD Tag #: PARTS 4005 WALL STRAP & HINGE 4050 BAG OF 5 HANDLES 480SS-ND CALF PAIL DIVIDER 405 BOTTLE HOLDER + HDW 4045PK MANUAL LOCK & FLIPPER PACKAGE 4000 GALV. -WAY CALF LATCH ( ONLY) (NO U-BOLTS) 405 BAG OF 5 EYE PIN + HAIR PIN / QR 00 BOTTOM PLUG/0 PLANK 04 BOTTOM PLUG/4 PLANK Subject to Change without notice. Printed in Canada

8 ORDERING GUIDELINES CALF SUITES-8 SEPT 04 Stationary Style ** Easy order packages include double post, plank divider and hardware, calf front, latch, pails, pail holder, quick attach. Just add a row end if required. See page CALF SUITES-P.** NOTE: Back wall NOT INCLUDED in package. Comfy Calf Suites as Parts. Order fronts - Specify length - One for each suite. Order double posts & wall hinges - one double post for each pen & end of row OR - order wall hinge for end of row, instead of double post. Order side panels - one for each double post - 6 & 8 panels can be purchased as complete packages - other sizes should be ordered as parts 4. Order latches - these are available individually - order u-bolts separately 5. Order hardware packages - specify post style or hoop style 6. Order accessories - pail holders, pails, pail hold-downs, pail dividers, hay feeders, anchors 7. Order optional parts. Galvanized Manual Lock & Flipper - turns the calf front into a locking front for calf management duties. Galvanized Bottle Holder - holds standard milk bottles (4 square) Subject to Change without notice. Printed in Canada

9 HOOP STYLE COMFY CALF SUITES INSTALLATION INSTRUCTIONS Installation or product problems? Call HOOP STYLE CCS - 06/08/0

10 COMFY CALF SUITES - HOOP STYLE Congratulations on the purchase of Comfy Calf Suites! These instructions will guide you through the installation process and identify parts and accessories so please read through them and save them for future reference. ILLUS. DESCRIPTION PART # PLASTIC CAP.5 X 7 (OR 96 LG) 00-7 / PLASTIC PLANK 0 X 7 LG (OR 96 LG) / BOTTOM PLUG / PLANK 0 LG (cut to size) 00 4 GALVANIZED 4" FRONT ( HOLE) (6" OC PEN) 46 GALVANIZED 0" FRONT ( HOLE) (4" OC PEN) 44 GALVANIZED 6" FRONT ( HOLE) (48" OC PEN) GALVANIZED -WAY CALF LATCH GALVANIZED DBL PAIL HOLDER ONLY 40A 7 PLASTIC CALF PAIL (WHITE) 50 8 STAINLESS STEEL CALF CHANNEL (0 GA) 4 HIGH HIGH HDW PKG (HOOP SUITE) INCL U-BOLT, EYE PIN & HANDLE 7000HDW 0 STAINLESS STEEL 4 MOUNT CHANNEL / CALF SUITE 406 HINGE STRAP / CALF SUITE - 4 LG 754 5" LG 755 OD CALF ARCH (6 O.C. PEN) 906 (4 O.C. PEN) 904 (48 O.C. PEN) 9048 FORMED CLAMP ( PIPE) (FOR ROW END ONLY) GALVANIZED /4" RETAINER CHANNEL (6" OC PEN) GALVANIZED 8 /4" RETAINER CHANNEL (4" OC PEN) GALVANIZED 44 /4" RETAINER CHANNEL (48" OC PEN) ILLUSTRATION HDW HDW PKG (EYE PIN, U-BOLT & HANDLE) (TOP VIEW) PLASTIC LATCH (TOP VIEW) PLASTIC EYE PIN HANDLE 6 " (SHOWN) 4" 48" U-BOLT 0 4" OR 5"

11 INSTALLATION: Step #: Install handle to front channel ( flange nuts on outside and nylon locks on inside of channel). *TIGHTEN*. Snap planks together for dividers. TIP: Slide hoop strap onto divide before putting channels on planks. Install front and back channels, then snap on top cap. Drill through plastic with a /4 bit, then fasten channels with /4 x / hex bolts. Step #: Install hoop strap to divider panel approximately 0 from the front with /8 x hex bolts and square washers and lock nut which are to be installed on the plank side. Fasten the 4 SS channels to the back wall at EXACTLY 48 OC, 4 OC or 6 OC to match your front gates. TIP: When mounting hoop straps, note which way your gate will swing out for animal flow. Note: With our -way latch, you can always open gate into the pen. Step #: Slide divider into the back 4 channel and drill / hole through divider, then attach divider to 4 channel with remov able eye pin. Step #4: Install front gate and block post up so it is level, locate latch and mark hole locations. Drill 4 through holes to mount latch with square U-bolts (around hoop strap and through holes in divider plank). TIP: Add more 9/6 holes on latch side only to countersink the nuts of the latch. Step #5: Install pail holder with washers per bolt between front and pail holder. Step #6: Install OPTIONAL accessories (shown on back page). VENTED BACK WALL INSTALLATION: Step #: Lag one channel post where you are starting your back wall. Step #: Snap together two back wall planks. Snap top cap on the planks. Step #: Slide the planks into the channel post

12 Step #4: Drill into plastic planks with ¼ bit. (Make sure to star the hole coming from the front and the back. Don t try to go all the way through. You may not line the drill up with the hole on the backside. Step #5: and tighten. Fasten ¼ x - ½ hex bolt Step #6: Slide the other channel post on to the other end of the plank. (Do not fasten to post yet.) Step #7: Slide the rails in the holes at the tip of the posts. Step #8: Repeat step #4 and #5 and drill holes and fasten with bolts. Step #9: Attach receiving channel with U-Bolts. (The channel should be attached to the bottom rails and on the inside of the calf suite) 4

13 FINISHED VENTED BACK WALL COMFY CALF SUITES - HOOP STYLE PARTS: 40 CALF HEAD HOLE REDUCER 40A PAIL HOLDER ONLY SS CHANNEL SS CHANNEL HINGE STRAP/ HOOP SUITE HINGE STRAP/ HOOP SUITE 46 6 OC CALF FRONT (4 LG) 44 4 OC CALF FRONT (0 LG) OC CALF FRONT (6 LG) 4000 GALV -WAY LATCH ONLY U-BOLTS 5/8 ID BOX/0 (U-BOLTS NOT INCLUDED) PART NUMBER DESCRIPTION " HIGH PLANK X 7" LG " HIGH PLANK X 96" LG 00-7 TOP CAP X 7" LG TOP CAP X 96 " LG CALFCARD-50 PKG OF 50 CALF SUITE RECORD CARDS 50 PLASTIC CALF PAIL (WHITE) 7000HDW HDW PKG/HOOP SUITE INCL HANDLE PART NUMBER DESCRIPTION QTY 405A HANDLE ONLY 5" I.D X.5"LG 40 ULTRASEAL EYEBOLT /4" LG 7060 SQUARE U-BOLT US.75" IDX " LG /8 HP4 HAIR PIN (HP4) BOL/8 - H + /8-6 X HEXBOLT US BOL/8 - /4H +/8-6 X /4 HEXBOLT US NUT/8FL /8" - 6 FLANGE NUT ULTRASEAL NUT/8LN /8-6 N.I. LOCK NUT, US WAS/8 +/8" FLAT WASHER 7 BOL/4 - /HSS /4-0 X - / SS HEX BOLT 6 NUT/4LSS /4-0 N.I. LOCK NUT SS " X " GALV WASHER 906 OD CALF ARCH (6 OC) OD CALF ARCH (4 OC) OD CALF ARCH (48 OC) 5

14 --- OPTIONAL ACCESSORIES ILLUSTRATION ILLUSTRATION ILLUS. DESCRIPTION PART # QTY SW CALF FRONT 448 PC STAINLESS STEEL PAIL DIVIDER + HDW 480SS-ND GALV. DBL PAIL HOLDER ONLY 400A 4 CALF PAIL HOLD DOWN ASSEMBLY 40 5 CALF HOLE REDUCER CALF PAIL HOLDER ASSEMBLY ILLUS. DESCRIPTION PART # PC STAINLESS STEEL PAIL DIVIDER + HDW 480SS-ND CALF PAIL HOLD DOWN ASSEMBLY 40 4 ONE PIECE STAINLESS PAIL DIVIDER (480SS-ND) (Item # in above diagram) Step #: Insert bolts through holes in pail holder. Step #: Fasten nut and washer. SS CALF PAIL HOLD DOWN (NO ANGLE) (40) (Item #4 in above diagram) Step #: Remove nut washer and spring. Step #: Install hold down through hole in pail holder. Step #: Install spring, washer and nut.! 405- BOLT ON BOTTLE HOLDER REMEMBER TO PUT TWO WASHER SPACERS BETWEEN PAIL HOLDER & FRONT 45 QUICK INSTALL BOTTLE HOLDER 500 HAY FEEDER 4045PK MANUAL LOCK Please visit for more information on our Comfy Calf Suites and for detailed information on all our Dairy and Ventilation products. CANARM LTD. - Corporate Office 57 Parkedale Ave., PO Box 67 Brockville, ON Canada K6V 5V6 Tel: (6) Fax: agsales@canarm.ca CANARM LTD. - USA Warehouse 808 Commerce Park Drive Ogdensburg, New York, USA 669 Tel: Fax: Arthur Manufacturing Facility #7686 Concession 6, RR 4 Arthur, ON Canada N0G A0 Tel: (59) Fax: (59) agsales@canarm.ca

15 POST STYLE COMFY CALF SUITES INSTALLATION INSTRUCTIONS Installation or product problems? Call POST STYLE CCS - 06/08/0

16 COMFY CALF SUITES - POST STYLE Congratulations on the purchase of Comfy Calf Suites! These instructions will guide you through the installation process and identify parts and accessories so please read through them and save them for future reference. ILLUS. DESCRIPTION PART # PLASTIC CAP.5 X 7 (OR 96 LG) 00-7 / PLASTIC PLANK 0 X 7 LG (OR 96 LG) / BOTTOM PLUG / PLANK 0 LG (cut to size) 00 4 GALVANIZED 4" FRONT ( HOLE) (6" OC PEN) 46 GALVANIZED 0" FRONT ( HOLE) (4" OC PEN) 44 GALVANIZED 6" FRONT ( HOLE) (48" OC PEN) GALVANIZED -WAY CALF LATCH GALVANIZED DBL PAIL HOLDER ONLY 40A 7 PLASTIC CALF PAIL (WHITE) 50 8 STAINLESS STEEL CALF CHANNEL (0 GA) 4 HIGH HIGH HDW PKG (POST SUITE) INCL U-BOLT, EYE PIN & HANDLE 4000HDW 0 STAINLESS STEEL 4 MOUNT CHANNEL / CALF SUITE " GALVANIZED DOUBLE CALF SUITE POST 4000 CALF SUITE BOLT ON GAP FILLER 40 ILLUSTRATION HDW HDW PKG (EYE PIN, U-BOLT & HANDLE) (TOP VIEW) LATCH HANDLE U-BOLT EYE PIN PLASTIC (6") (6") 4" HOLE SHOWN 4" HOLE SHOWN (48") (48") 60" (84")

17 INSTALLATION: Step #: Install handle to front channel ( flange nuts on outside and nylon locks on inside of channel). *TIGHTEN*. Snap planks together for dividers, install front and back channels, then snap on top cap. Drill through plastic with a /4 bit, then fasten channels with /4 x / hex bolts. Step #: Anchor front posts to floor and 4 SS channels to the back wall at EXACTLY 48 OC, 4 OC OR 6 OC to match your fronts. TIP: When mounting posts, note which way your gate will swing out for animal flow. Note: With our -way latch, you can always open gate into the pen. Step #: Slide divider panel between double post and into the back channel. Drill / hole just behind the post and insert eye pin to keep the divider in place. Step #4: Install front gate and block post up so it is level, then attach latch to post with U-bolts. Step #5: Install pail holder with washers per bolt between front and pail holder. Step #6: Install OPTIONAL accessories (shown on back page). VENTED BACK WALL INSTALLATION: Step #: Lag one channel post where you are starting your back wall. Step #: Snap together two back wall planks. Snap top cap on the planks. Step #: Slide the planks into the channel post

18 Step #4: Drill into plastic planks with ¼ bit. (Make sure to star the hole coming from the front and the back. Don t try to go all the way through. You may not line the drill up with the hole on the backside. Step #5: and tighten. Fasten ¼ x - ½ hex bolt Step #6: Slide the other channel post on to the other end of the plank. (Do not fasten to post yet.) Step #7: Slide the rails in the holes at the tip of the posts. Step #8: Repeat step #4 and #5 and drill holes and fasten with bolts. Step #9: Attach receiving channel with U-Bolts. (The channel should be attached to the bottom rails and on the inside of the calf suite) 4

19 FINISHED VENTED BACK WALL COMFY CALF SUITES - POST STYLE PARTS: 40 CALF HEAD HOLE REDUCER 46 6 OC CALF FRONT (4 LG) 44 4 OC CALF FRONT (0 LG) OC CALF FRONT (6 LG) SS CHANNEL SS CHANNEL 4000 GALV 60 DBL POST BOLT DOWN 40A PAIL HOLDER ONLY 4000 GALV -WAY LATCH ONLY U-BOLTS 5/8 ID BOX/0 (U-BOLTS NOT INCLUDED) PART NUMBER DESCRIPTION " HIGH PLANK X 7" LG " HIGH PLANK X 96" LG 00-7 TOP CAP X 7" LG TOP CAP X 96 " LG CALFCARD-50 PKG OF 50 CALF SUITE RECORD CARDS 50 PLASTIC CALF PAIL (WHITE) 4000HDW HDW PKG/POST SUITE INCL HANDLE PART NUMBER DESCRIPTION QTY CARD HOLDER CLIP 4050A HANDLE ONLY 5" I.D. X.5" LG 0-6A U-BOLT ONLY /75" IDX 9/6" L 40 ULTRASEAL EYEBOLT /4" LG HP4 HAIR PIN (HP4) BOL / 8- / 4H +/8-6 X /4 HEXBOLT US NUT / 8FL /8" - 6 FLANGE NUT ULTRASEAL NUT / 8LN /8-6 N.I. LOCK NUT, US 9 WAS /8 +/8" FLAT WASHER, US 4 BOL / 4 - / HSS / 4-0 X - / SS HEXBOLT 6 NUT / 4LSS / 4-0 N.I. LOCK NUT SS

20 --- OPTIONAL ACCESSORIES ILLUSTRATION ILLUSTRATION ILLUS. DESCRIPTION PART # QTY SW CALF FRONT 448 PC STAINLESS STEEL PAIL DIVIDER + HDW 480SS-ND GALV. DBL PAIL HOLDER ONLY 400A 4 CALF PAIL HOLD DOWN ASSEMBLY 40 5 CALF HOLE REDUCER CALF PAIL HOLDER ASSEMBLY ILLUS. DESCRIPTION PART # PC STAINLESS STEEL PAIL DIVIDER + HDW 480SS-ND CALF PAIL HOLD DOWN ASSEMBLY 40 4 ONE PIECE STAINLESS PAIL DIVIDER (480SS-ND) (Item # in above diagram) Step #: Insert bolts through holes in pail holder. Step #: Fasten nut and washer. SS CALF PAIL HOLD DOWN (NO ANGLE) (40) (Item #4 in above diagram) Step #: Remove nut washer and spring. Step #: Install hold down through hole in pail holder. Step #: Install spring, washer and nut.! REMEMBER TO PUT TWO WASHER SPACERS BETWEEN PAIL HOLDER & FRONT 405- BOLT ON BOTTLE HOLDER 45 QUICK INSTALL BOTTLE HOLDER 500 HAY FEEDER 4045PK MANUAL LOCK Please visit for more information on our Comfy Calf Suites and for detailed information on all our Dairy and Ventilation products. CANARM LTD. - Corporate Office 57 Parkedale Ave., Brockville, ON Canada K6V 5V6 Tel: (6) Fax: agsales@canarm.ca CANARM LTD. - USA Warehouse 808 Commerce Park Drive Ogdensburg, New York, USA 669 Tel: Fax: Arthur Manufacturing Facility #7686 Concession 6, RR 4 Arthur, ON Canada N0G A0 Tel: (59) Fax: (59) agsales@canarm.ca

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