Installation Instructions and Ordering Information
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1 The Flush Finish Door Jamb System Installation Instructions and Ordering Information
2 Installation Instructions Step 1 Step 2 Ensure that the stud opening is square and level and measures: Single Door width +15mm maximum Double Door width +18mm maximum Door height +8mm at header +25mm at floor level (depending on floor clearance. Check with the Project Manager on site to confirm floor coverings.) Important: The manufacturer strongly recommends a timber stud or a 0.75 BMT metal stud on both sides of the opening. Fasten hinge side first, making sure jamb is level and as tight against stud opening as possible. Then screw at 200mm centers up stile, screwing back through plasterboard into stud work see Detail 'B' and 'C'. Double screw all ends as Detail D. and beside hinge position - both above and below hinge as Detail E. SEE STEP 2A PLASTERBOARD SCREW WOOD OR STEEL STUD EZYJAMB JAMB DETAIL DETAIL "D" WIDTH + 15mm PLASTERBOARD SURFACE "D" "E" HEIGHT + 33MM (+ 8mm at header, +25mm at floor level) OPENING DETAIL "C" 200mm (8") DETAIL "E" FLOOR FLOOR "B" Elevation Elevation
3 Step 2A Head Installation Instructions Step 3 Fasten the final vertical section (strike jamb) below the head section. Ensure that the spacing between the two vertical sections are spaced evenly at the required distance. ie: 820 door, spacing is 825mm 720 door, spacing is 725mm Head joiner as inserted in jamb. EXAMPLE OF 820mm - 825mm EQUAL DISTANCE Locate head into joiner and make flush with jamb so the head joiner is not seen. EQUAL DISTANCE FLOOR Remove the remaining head joiner out of the strike jamb into the end of the head (as shown) to receive the strike jamb. EQUAL DISTANCE Elevation sales@ezyjamb.com.au
4 Installation Detail PLASTERBOARD VARYING SIZES PLASTER/ JOINTING COMPOUND HINGE 200mm WOOD OR STEEL WALL STUD SCREW FASTEN ONLY Step 4 Ensure the perforated side strips sit flat against the plasterboard to enable the jamb sections to be easily set into the wall surface. All the corners must be taped and plastered/ jointed in as Detail F. Finish the jamb with approved plaster/jointing compound. Hang the door in position leaving about 3mm clearance from the top and the hinged side using the EZYJamb Standard or Invisible Hinges. Surface mount the striker plate into position to align with the latch plate punching. REINFORCED ROLLED EDGE PERFORATED SIDE STRIPS SCREWS STEEL JAMB ADJUSTABLE SIDE SECTION FRICTION FITTED TO STOP SCREWS LATCH PLATE LATCH PLATE INSERT PLASTERBOARD DETAIL "F" EZYJAMB 3mm PLASTERBOARD 3mm STUD For all semi solid and solid core doors, outerleaf of hinge must be fixed to stile so that at least two screws are fixed back to the walls primary structure. TIMBER OR STEEL WALL STUD SCREW FIXING ONLY STEEL JAMB SCREW BACK TO SUBSTRATE PLASTER HINGE SET INTO WALL SURFACE Hinges Available FLOOR Elevation Standard Herline EZYJamb Lift-Off hinges Rocyork concealed hinges
5 CAVKIT - The Flush Finish Cavity Slider Trim Kit Cavkit Standard Head Detail FINISHING DETAIL FOR CAVITY SLIDER * Plasterboard Wall Plate Cavkit can be used to transform standard cavity sliders into architrave free, flush finish cavity sliders. This also complements and tones in with the EZYJamb flush finish door jamb system. The Cavkit is made up of Ezyreveal and Closer cap to trim and cap the plaster edges around the door penetration. Custom made closer cap can be produced to suit any specification. For more information visit the EZYJamb website at RA35 Studco 35mm Ezy Reveal Flush finish to Plasterboard *Trims only Cavkit Plan View Cavkit with Closer Cap Plasterboard Wall Stud Custom made closer cap Studco Closer Cap: Can be Custom Made to your requirements RA35 Studco 35mm Ezy Reveal Flush finish to Plasterboard RA35 Studco 35mm Ezy Reveal Flush finish to Plasterboard Plasterboard sales@ezyjamb.com.au
6 Ezy Finishing Sections EZYCap flush finish stop ends from Studco are designed for quick and economical finishing of wall ends. Designed for Quick & Economical Finishing of Reveals from 20mm to 180mm. Manufactured from Cold Rolled Steel providing a strong and secure Reveal, eliminating warping, twisting, cracking and damage from UV rays. EZY CAP EZY REVEAL Flush Finish Accessories ALUMINIUM SKIRTING SK mm x 1.6 Flat Natural Anodised Aluminium Skirting SK mm x 1.6 Flat Natural Anodised Aluminium Skirting SK100BL mm Natural Anodised Direct Screw Fix Skirting Information printed in this document or communicated by the designers, manufacturers, distributors or any agent is subject to change without notice to allow further development in design, manufacture and technology.
7 Section Details SECTION A SECTION C 37mm - Suit door 41mm 45mm * Suit door Suit door SECTION RA25 SECTION RA35 SECTION RA45 SECTION RA50 SECTION RA60 25mm 35mm 45mm 50mm 60mm SECTION RA65 SECTION RA80 SECTION RA90 SECTION RA100 65mm 80mm 90mm 100mm SECTION RA110 SECTION RA120 SECTION RA mm 120mm Custom Sizes Available* 150mm SECTION A FINISHED WALL TOLERANCES COMBINATIONS MINIMUM MAXIMUM SECTION A & RA25 82MM 91MM SECTION A & RA35 91MM 101MM SECTION A & RA45 101MM 111MM SECTION A & RA50 106MM 116MM SECTION A & RA60 116MM 126MM SECTION A & RA65 121MM 131MM SECTION A & RA75 131MM 141MM SECTION A & RA80 136MM 146MM SECTION A & RA90 146MM 156MM SECTION A & RA MM 166MM SECTION A & RA MM 176MM SECTION A & RA MM 186MM SECTION A & RA MM 201MM SECTION A & RA MM 216MM SECTION C FINISHED WALL TOLERANCES COMBINATIONS MINIMUM MAXIMUM SECTION C & RA25 85MM 95MM SECTION C & RA35 95MM 105MM SECTION C & RA45 105MM 115MM SECTION C & RA50 110MM 120MM SECTION C & RA60 120MM 130MM SECTION C & RA65 125MM 135MM SECTION C & RA75 135MM 145MM SECTION C & RA80 140MM 150MM SECTION C & RA90 150MM 160MM SECTION C & RA MM 170MM SECTION C & RA MM 180MM SECTION C & RA MM 190MM SECTION C & RA MM 205MM SECTION C & RA MM 220MM *LEAD TIMES APPLY sales@ezyjamb.com.au
8 Instructions for filling out EZYJamb Order Form - Both getting a quote for the EZYJamb product, and ordering it are very simple. Just follow the Ordering Instructions and fill out the Order Form available from the EzyJamb website (designed to be filled out on screen) and it to sales@ezyjamb.com.au Company Name and Address: This should be filled in with the Purchasing Company s actual address, contact name, phone & fax number. Jobsite Name & Address: This should be filled out with the delivery address if different than the one above. If it is the same, please write "same". Finished Wall Thickness: Total thickness of the studs and the plasterboard on the finished wall. Door Thickness: Door thicknesses of 35mm, 40mm & 44mm are available. Door Width x Height: The actual dimensions of the door are needed- we will oversize the frame to meet each application. Strike Plate Type/Height: The measurement from the bottom of the jamb to the center of the strike plate punch. Hinge Hand: Either LH or RH. Example below. Type of Hinges: Stainless Steel (SS), Liftoff or concealed hinges. Quantity of hinges per door if required. Quantity: Quantity of door frames of this size that is required. Comments: All the other information that is needed i.e. special delivery instructions etc Handing Example: Left hand door right hand door Any other questions can be answered by our well trained sales professionals. Feel free to give us a call. Customer Service Hotline 1300 EZY JAMB E: sales@ezyjamb.com.au W: DISTRIBUTED BY: ANOTHER PRODUCT FROM: MANUFACTURED BY:
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