Marson Rivets, Inserts & Installation Tools

Transcription

1 Marson Rivets, Inserts & Installation Tools

2 Table of Contents Introduction...2 General Information...3 Design Information...4 Steel Rivets...5 Aluminum Rivets...6 Aluminum/Steel Rivets...7 Stainless Rivets...8 Stainless/Steel Rivets...9 Closed-End Rivets...10 Multi-Grip Rivets...11 Copper/Brass Rivets...12 Copper/Steel Rivets...12 Tri-Bulb Rivets...12 Painted Rivets...12 Back-Up Washers...12 Steel Q-Lok Rivets...13 T-Rivets/Klik-Split...13 Automotive/Special Application Rivets...13 Klik-Lock Rivets...14, 15 Plastic Rivets...16 Alcoa Fastening Systems (AFS) offers the broadest line of blind fasteners for industrial and automotive applications in the industry. The breadth of the line is supported by a nationwide network of independent stocking warehouses, maintaining inventories that can deliver product to customers within hours if necessary. In short, the company s responsiveness to its customers and the needs of industry is second to none. In an ongoing effort to be the best, AFS offers custom services such as painting, plating, anodizing, packaging, bar-coding and labeling. Add to this a strong commitment to research, design and development and you have an unbeatable combination. Plastic Rivet Tools...17 Hand Rivet Tools and Kits...18, 19 Air/Hydraulic Rivet Tools...20 Riveter Capacity Chart...21 Air/Hydraulic Tool Dimensions...21 Air/Hydraulic Tool Specifications...21 Threaded Insert Tools and Kits...22, 23 Klik Rivet-Nuts...24 Klik Poly-Nuts...25 Klik Thread-Serts...25 Klik Rivet-Nuts/Ribbed Metric Conversion Table...27 We will achieve business excellence by: Encouraging and expecting the creative involvement of every employee. Listening to our customers and meeting their needs. Quality Policy Alcoa Fastening Systems is committed to satisfying our customers by delivering safe and reliable products; and achieving measurable objectives through continually improving process management. Continuously improving our processes, products and services Alcoa Fastening Systems. Printed in U.S.A.

3 General Information Rivet Styles Features/Benefits Materials Available For blind fastening where there is no access to Steel/steel, Aluminum/aluminum Open End opposite side of work Aluminum/steel, Stainless/stainless Simple to install Stainless/steel, Copper/brass, Copper/steel Wide variety of head styles and lengths available from 3 32" to 1 4" diameters Moisture-resistant due to tight seal Aluminum/steel, Aluminum/aluminum, Closed End Greater shear and tensile strength Stainless/stainless Mandrel is retained 100% of time 1 8" to 1 4" diameters Multi-Grip Tri-Bulb Extended grip range capacity Reduces inventory (fewer sizes required) Use as a standard open end rivet 1 8" to 3 16" diameters Large footprint on blind side Multi-grip capability Oversized hole tolerant Great for soft or brittle materials Q-Lok Retained mandrel increases shear and tensile strength Steel/steel Use in high vibration applications Mandrel breaks flush when used in mid-grip range Moisture-resistant due to tight seal 1 8" to 3 16" diameters Aluminum/steel, Steel/steel Aluminum/aluminum Permanently retained mandrel provides increased shear Steel/steel, Aluminum/aluminum, Klik-Lock and tensile values Stainless/stainless Use in high vibration applications Provides weather-resistant joint Available in 3 16" and 1 4" diameters T-Rivets High clamp up High shear strength Creates a wide bearing surface 1 4" diameter Aluminum/steel Special Application Small flange rivet used primarily for fastening decorative Stainless/steel, Aluminum/aluminum Rivets materials on boats, automobiles, trucks & other motor vehicles Best suited to applications where a discreet, secure installation of non-critical components is needed. Plastic Precision-molded, all-nylon Secure lock prevents pull-out Fasten plastic to plastic, plastic to metal or plastic to fiberglass Selecting the Correct Klik-Fast Rivet Alcoa Fastening Systems offers a full line of headed Marson brand rivets for general consumer and industrial applications. The materials and manufacturing processes used to head rivet bodies increase their shear and tensile values over a stamped eyelet-style rivet. These easy-to-use rivets are used to fasten together two or more pieces of material of varying thickness. The rivet body alloy, in addition to being chosen for strength requirements, should also be selected for compatibility with the materials to be joined to avoid galvanic corrosion caused by coupling dissimilar metals. If dissimilar metals are widely separated on the galvanic chart, it is advisable to separate them with a dielectric material such as paint or other coating. Head Styles Buttonhead Large Flange Features/Benefits Low profile head diameter is twice the rivet body diameter, providing adequate bearing surface for nearly all applications Open-end buttonhead rivets offer the broadest selection of sizes available. Provides greater bearing surface for fastening soft and brittle facing materials and oversize facing holes Works well with soft materials, where the increased flange diameter protects the integrity of the application Countersunk 120 countersunk rivets for applications where flush appearance is required 3

4 Design Information Rivet Code Definitions Example: ABL6-6A A First Letter...Rivet material (A - Aluminum, S - Steel, C -Copper, SS - Stainless Steel) B Second Letter...Style of Head (B - Buttonhead, C - Countersunk) L Third Letter (if any)...large Flange Head 6 First Number...Body Diameter in 32nd s 6 Second Number...Maximum Grip Length in 16th s A Final Letter (S)... A - Aluminum Mandrel, S - Stainless Steel Mandrel, B - Brass Mandrel, C - Copper Plated Steel Mandrel, CLD - Closed-End, MG - Multi-Grip, QL - Q-Lok, KL - Klik-Lock. No letter indicates steel mandrel. Design Information 1. The shear and tensile strength of the rivet selected and the number of rivets used in the application should equal or exceed the joint strength requirements.typical ultimate shear and tensile strengths are listed by diameter and alloy on pages 5 through 16 of this catalog.testing is recommended before final selection and use in product. SHEAR TENSILE 2. The rivet body material should be compatible with the materials to be joined to resist galvanic corrosion which may result in reduction of joint strength. If dissimilar materials are widely separated on the galvanic chart, it is advisable to separate them with a dielectric material such as paint or other coating. AFS can paint colors to match, as well as anodize or plate to your specifications. 3. After determination of strengths required by diameter and alloy, the total thickness of materials to be joined must be considered.the grip range for each rivet is listed on pages 5 through 16. Select the rivet grip range which includes the total thickness of materials to be joined. Please note that the rivet barrel length (Column L) is not the grip range. GRIP 4. Recommended hole sizes listed for each rivet diameter on pages 5 through 16 should be followed closely. An undersize hole will not allow insertion of the rivet body; an oversize hole will reduce shear and tensile strengths, and may cause improper rivet setting, all of which promote joint failure. 5. The various head styles (illustrated page 3) are offered to accommodate different assembly needs.the most popular Klik-Fast rivet is the buttonhead, whose lower-profile head is twice the diameter of the rivet body.this provides adequate bearing surface for nearly all applications.the large flange Klik-Fast rivet provides greater bearing surface for fastening soft or brittle facing materials.the countersunk Klik-Fast rivet is available for applications where a flush appearance is required. And the closed-end is ideal for electric or electronics applications. 6. Besides the sizes, alloys and head styles listed, AFS manufactures a wide range of special rivets to accommodate a variety of customer needs for strength, head style and grip range.you are invited to send your applications questions or problems to Stoughton Operations for evaluation, testing and recommendations. Samples are available upon request. Special packaging needs are quickly and easily met. STEEL STEEL RIVET STEEL To install 1 Insert rivet mandrel in rivet setting tool. 2 Using tool as a guide, insert rivet into prepared hole. 3 Or insert rivet into prepared hole and then engage the mandrel with rivet-setting tool. Squeeze trigger or handles to set rivet. Mandrel ejects after rivet is set. Features, benefits & applications One Length Hollow Extrusions High Grip Strength Hard and Handles Both and Tubes No Surface Distortion Soft Materials 4 Vibration and High Strength No Marred Surfaces Low-Profile Heads Tamper Resistant

5 Steel Rivets Plated-Steel Rivet Coated Steel Mandrel IFI Grade 30 Buttonhead D H E L Grip Range Typical Ultimate Rivet Dia. Drill No. & Head Dia. Head Height Rivet Length Strength (Lbs.) AFS Nom. Inch Hole Size Nom. Inch Max. Inch Max. (newtons) Part No. (mm) (mm) (mm) (mm) Inch (mm) Inch (mm) Shear Tensile SB "(.094) #41( ) SB ( ) SB "(.125) #30( ) SB ( ) SB SB SB SB SB SB SB "(.156) #20( ) SB ( ) SB SB SB SB SB SB "(.187) #11( ) SB ( ) SB SB SB SB SB SB SB "(.250) F( ) SB ( ) SB SB SB SB SB SB Large Flange SBL "(.125) #30( ) SBL ( ) SBL SBL SBL SBL5-4 5/32"(.156) #20( ) SBL SBL SBL "(.187) #11( ) SBL ( ) SBL SBL SBL SBL SBL Countersunk SC "(.125) #30( ) REF SC ( ) SC SC SC SC5-4 5/32"(.156) #20( ) REF SC "(.187) #11( ) REF SC ( ) KLIK-FAST RIVETS conform to IFI-114 (inch) and IFI-505 (metric). Millimeters (mm) and newtons (N) are in green. 5

6 Aluminum Rivets 5052 Aluminum Rivet Aluminum Mandrel IFI Grade 11 Buttonhead D H E L Grip Range Typical Ultimate Rivet Dia. Drill No. & Head Dia. Head Height Rivet Length Strength (Lbs.) AFS Nom. Inch Hole Size Nom. Inch Max. Inch Max. (newtons) Part No. (mm) (mm) (mm) (mm) Inch (mm) Inch (mm) Shear Tensile AB3-2A 3 32"(.094) #41( ) AB3-4A ( ) AB4-1A 1 8"(.125) #30( ) AB4-2A ( ) AB4-3A AB4-4A AB4-5A AB4-6A AB4-8A AB4-10A AB5-2A 5 32"(.156) #20( ) AB5-3A ( ) AB5-4A AB5-6A AB5-8A AB5-10A AB5-12A AB6-2A 3 16"(.187) #11( ) AB6-4A ( ) AB6-6A AB6-8A AB6-10A AB6-12A AB6-14A AB6-16A AB6-20A AB8-4A 1 4"(.250) F( ) AB8-6A ( ) AB8-8A AB8-10A AB8-12A AB8-14A Large Flange ABL4-2A 1 8"(.125) #30( ) ABL4-3A ( ) ABL4-4A ABL4-6A ABL4-8A ABL5-4A 5 32"(.156) #20( ) ( ) ABL6-4A 3 16"(.187) #11( ) ABL6-6A ( ) ABL6-8A ABL6-10A ABL6-12A ABL6-16A ABL6-20A º Countersunk AC4-2A 1 8"(.125) #30( ) REF AC4-3A ( ) AC4-4A AC4-6A AC5-4A 5 32"(.156) #20( ) REF AC5-6A ( ) AC6-4A 3 16"(.187) #11( ) REF AC6-6A ( ) AC6-8A KLIK-FAST RIVETS conform to IFI-114 (inch) and IFI-505 (metric). Millimeters (mm) and newtons (N) are in green.

7 Aluminum/Steel Rivets 5056 Aluminum Rivet Coated Steel Mandrel IFI Grade 19 Buttonhead D H E L Grip Range Typical Ultimate Rivet Dia. Drill No. & Head Dia. Head Height Rivet Length Strength (Lbs.) AFS Nom. Inch Hole Size Nom. Inch Max. Inch Max. (newtons) Part No. (mm) (mm) (mm) (mm) Inch (mm) Inch (mm) Shear Tensile AB "(.094) #41( ) AB ( ) AB "(.125) #30( ) AB ( ) AB AB AB AB AB AB AB "(.156) #20( ) AB ( ) AB AB AB AB "(.187) #11( ) AB ( ) AB AB AB AB AB AB "(.250) F( ) AB ( ) AB AB AB AB AB Large Flange ABL "(.125) #30( ) ABL ( ) ABL ABL ABL5-4 5/32"(.156) #20( ) ( ) ABL "(.187) #11( ) ABL ( ) ABL ABL ABL ABL ABL º Countersunk AC "(.125) #30( ) REF AC ( ) AC AC AC5-4 5/32"(.156) #20( ) REF AC ( ) AC AC "(.187) #11( ) REF AC ( ) AC KLIK-FAST RIVETS conform to IFI-114 (inch) and IFI-505 (metric). Millimeters (mm) and newtons (N) are in green. 7

8 Stainless Rivets Stainless Rivet Stainless Mandrel IFI Grade 51 D H E L Grip Range Typical Ultimate Buttonhead Rivet Dia. Drill No. & Head Dia. Head Height Rivet Length Strength (Lbs.) AFS Nom. Inch Hole Size Nom. Inch Max. Inch Max. (newtons) Part No. (mm) (mm) (mm) (mm) Inch (mm) Inch (mm) Shear Tensile SSB4-1S 1 8"(.125) #30( ) SSB4-2S ( ) SSB4-3S SSB4-4S SSB4-5S SSB4-6S SSB4-8S SSB5-2S 5 32"(.156) #20( ) SSB5-3S ( ) SSB5-4S SSB5-6S SSB5-8S SSB5-10S SSB6-2S 3 16"(.187) #11( ) SSB6-4S ( ) SSB6-6S SSB6-8S SSB6-10S SSB6-12S SSB6-16S SSB8-4S 1 4"(.250) F( ) SSB8-6S ( ) SSB8-8S SSB8-10S SSB8-12S Large Flange SSBL4-2S 1 8"(.125) #30( ) SSBL4-3S ( ) SSBL4-4S SSBL6-4S 3 16"(.187) #11( ) SSBL6-6S ( ) SSBL6-8S SSBL6-10S SSBL6-12S º Countersunk SSC4-2S 1 8"(.125) #30( ) SSC4-3S ( ) SSC4-4S SSC4-5S SSC6-4S 3 16"(.187) #11( ) ( ) KLIK-FAST RIVETS conform to IFI-114 (inch) and IFI-505 (metric). Millimeters (mm) and newtons (N) are in green. Meet our stainless lineup Standard Countersink Closed-End 8

9 Stainless/Steel Rivets Buttonhead D H E L Grip Range Typical Ultimate Rivet Dia. Drill No. & Head Dia. Head Height Rivet Length Strength (Lbs.) AFS Nom. Inch Hole Size Nom. Inch Max. Inch Max. (newtons) Part No. (mm) (mm) (mm) (mm) Inch (mm) Inch (mm) Shear Tensile SSB "(.125) #30( ) SSB ( ) SSB SSB SSB SSB SSB SSB "(.156) #20( ) SSB ( ) SSB SSB "(.187) #11( ) SSB ( ) SSB SSB SSB SSB SSB Large Flange SSBL "(.125) #30( ) SSBL ( ) SSBL SSBL "(.187) #11( ) SSBL ( ) SSBL SSBL SSBL º Countersunk Stainless Rivet Coated Steel Mandrel IFI Grade 50 SSC "(.125) #30( ) SSC ( ) SSC SSC SSC "(.187) #11( ) ( ) KLIK-FAST RIVETS conform to IFI-114 (inch) and IFI-505 (metric). Millimeters (mm) and newtons (N) are in green. stainless steel rivets from Alcoa Fastening Systems provide outstanding value and offer your assemblies: Large Flange Corrosion resistance Multiple head styles High strength Widest size range 1 8" 1 4" Whether the application is marine, medical or electronics, for long life of the assembly, count on Alcoa Fastening Systems. All Marson brand rivets conform to IFI specifications. Call today for more information on our entire line of high quality rivets and fastening tools. 9

10 Closed-End Rivets 5056 Aluminum/Steel Buttonhead IFI Grade 19 L Grip Range Typical Ultimate D H E Rivet Length Strength (Lbs.) AFS Rivet Dia. Drill No. & Head Dia. Head Height Max. (newtons) Part No. Nom. Inch Hole Size Nom. Inch Max. Inch Inch (mm) Inch (mm) Shear Tensile AB4-1CLD 1 8"(.126) # AB4-2CLD 3.2 ( ) AB4-3CLD AB4-4CLD AB4-5CLD AB4-6CLD AB5-2CLD 5 32"(.157) # AB5-3CLD 4.0 ( ) AB5-5CLD AB6-2CLD 3 16"(.188) # AB6-4CLD 4.8 ( ) AB6-6CLD AB6-8CLD AB6-10CLD AB8-4CLD 1 4"(.252) F AB8-6CLD 6.4 ( ) º Countersunk AC4-2CLD 1 8"(.126) # AC4-3CLD 3.2 ( ) AC4-4CLD AC6-4CLD 3 16"(.188) # ( ) All Aluminum IFI Grade 15 AB4-2ACLD 1 8"(.126) # AB4-3ACLD 3.2 ( ) AB4-4ACLD AB5-4ACLD 5 32"(.157) # ( ) AB6-2ACLD 3 16"(.188) # AB6-4ACLD 4.8 ( ) AB6-6ACLD AB6-8ACLD AB6-10ACLD All Stainless SSB4-2SCLD 1 8"(.126) # SSB4-3SCLD 3.2 ( ) SSB4-4SCLD SSB6-2SCLD 3 16"(.188) # SSB6-4SCLD 4.8 ( ) SSB6-6SCLD Note: A slightly smaller mandrel diameter is required for closed-end rivets; therefore when setting closed-end rivets using Marson brand rivet setting tools, we recommend you use one size smaller nosepiece when possible (i.e., to set 1/8" rivets, use 3/32" nosepiece). KLIK-FAST RIVETS conform to IFI-126 (inch). Millimeters (mm) and newtons (N) are in green. 10

11 Multi-Grip Rivets Buttonhead Large Flange Countersunk Steel Buttonhead D H E L Grip Range Typical Ultimate Rivet Dia. Drill No. & Head Dia. Head Height Rivet Length Strength (Lbs.) AFS Nom. Inch Hole Size Nom. Inch Max. Inch Max. (newtons) Part No. (mm) (mm) (mm) (mm) Inch (mm) Inch (mm) Shear Tensile SB41-42MG 1/8"(.125) #30( ) ( ) SB52-53MG 5/32 (.156) #20( ) ( ) SB62-63MG 3/16"(.187) #11( ) ( ) SB63-64MG Aluminum/Steel Buttonhead AB41-43MG 1/8"(.125) #30( ) AB42-44MG ( ) AB44-45MG AB45-46MG AB52-54MG 5/32"(.156) #20( ) AB54-56MG ( ) AB56-58MG AB62-64MG 3/16"(.187) #11( ) AB63-67MG ( ) AB66-68MG AB MG Aluminum/Steel Large Flange ABL42-43MG 1/8"(.125) #30( ) ABL42-44MG ( ) ABL44-45MG ABL52-54MG 5/32"(.156) #20( ) ABL53-55MG ( ) ABL55-58MG ABL62-64MG 3/16"(.187) #11( ) ABL66-68MG ( ) ABL MG Aluminum/Steel 120º Countersunk AC43-44MG 1/8"(.125) #30( ) ( ) AC53-55MG 5/32"(.156) #20( ) ( ) AC62-65MG 3/16"(.187) #11( ) AC66-68MG ( ) * Mandrel Clear Passivate Mandrel Zinc with Yellow Dichromate Finish C.S.K. Total Length (L) including head Millimeters (mm) and newtons (N) are in green. Plated Steel Rivet Plated Steel Mandrel * IFI Grade 30 Multi-grip rivets provide an effective and economical alternative to other, more costly methods of fastening, because one size handles the grip range capacity of up to 3 standard open end rivets. Multi-grip rivets can be used in any application requiring open end rivets, while reducing inventory requirements. Use multi-grip rivets as a standard open-end rivet... no special tool is needed. 11

12 Copper Brass and Copper Steel Rivets #110 Copper Rivet Brass or Copper Plated Steel Mandrel IFI Grade 20 Typical Ultimate D H E L Strength (Lbs.) AFS Rivet Dia. Drill No. & Head Dia. Head Height Rivet Length Grip Range (newtons) Part No. Nom. Inch Hole Size Nom. Inch Max. Inch Max. Inch Inch Shear Tensile CB4-2B; CB4-2C 1 8"(.125) #30( ) CB4-4B; CB4-4C ( ) B - Copper Brass; 2C - Copper Steel Tri-Bulb Rivets 12 Plain Rivet Black Rivet D A E H M Grip N Y Shear Tensile Range lbs. newtons lbs. newtons A0516ATB A0516ATB-GBK A0523ATB A0523ATB-GBK A0619ATB A0619ATB-GBK A0622ATB A0622ATB-GBK A0625ATB A0625ATB-GBK A0630ATB A0630ATB-GBK AL0625ATB AL0625ATB-GBK White available as special order item. Painted Rivets * W=White BR=Brown BL=Black Typical Ultimate D H E L Strength (lbs.) AFS Rivet Rivet Dia. Drill No.& Head Dia. Head Height Rivet Length Max. Grip Range (newtons) Part No. Color Norm. Inch Hole Size Norm. Inch Max. Inch Inch (mm) Inch (mm) Shear Tensile AB4-2AW W 1/8" (.125) #30 ( ) AB4-3AW W ( ) AB4-4AW W AB4-2ABR BR 1/8" (.125) #30 ( ) AB4-3ABR BR ( ) AB4-4ABR BR AB4-2ABL BL 1/8" (.125) #30 ( ) AB4-3ABL BL ( ) AB4-4ABL BL SB4-2W W 1/8" (.125) #30 ( ) SB4-3W W ( ) SB4-4W W SB4-2BR BR 1/8" (.125) #30 ( ) SB4-3BR BR ( ) SB4-4BR BR SB4-2BL BL 1/8" (.125) #30 ( ) SB4-4BL BL ( ) AB6-4AW W 3/16" (.187) #11( ) AB6-4ABL BL ( ) * Custom colors available; contact factory for additional information. Back-Up Washers AFS Bulk 500 Standard For Part No. Part No. Pack No. Carton Qty. Material Hole Size Size/Shape SS M STEEL 3 32" 1 2" SQ SS M STEEL 1 8" 1 2" SQ SS M STEEL 3 16" 1 2" SQ SS M STEEL 1 8" 3 8" RD SS M STEEL 5 32" 7/16" RD SS M STEEL 3 16" 1 2" RD SS M STEEL 1 4" 1 2" RD AS M ALUMINUM 1 8" 3 8" RD AS M ALUMINUM 5 32" 7 16" RD AS M ALUMINUM 3 16" 1 2" RD AS M ALUMINUM 1 4" 1 2" RD Back-up washers are.056"-.062" thick. They are used when fastening soft materials or to compensate for oversize holes where access to both sides of the work is possible. Double-Ended Drill Bit/39100 This double-ended drill bit provides the correct size hole and angle for 1/8" diameter countersink rivets, drilling and countersinking in one operation.

13 Plated Steel Body Plated Steel Mandrel SB4-2QL 1/8"(.125) #30( ) SB4-4QL ( ) SB5-2QL 5/32"(.156) #20( ) SB5-4QL ( ) SB6-2QL 3/16"(.187) #11( ) SB6-4QL ( ) SB6-6QL SB6-8QL Aluminum/Steel Steel Q-Lok Rivets D H E L Grip Range Typical Ultimate Rivet Dia. Drill No. & Head Dia. Head Height Rivet Length Strength (Lbs.) AFS Nom. Inch Hole Size Nom. Inch Max. Inch Max. (newtons) Part No. (mm) (mm) (mm) (mm) Inch (mm) Inch (mm) Shear Tensile T-Rivets/Klik-Split /4"(.250) F( ) ( ) Requires nosepiece No when using the Marson brand Big Daddy (39031) hand tool. KLIK-FAST RIVETS conform to IFI-130 (inch) and IFI-505 (metric). Millimeters (mm) and newtons (N) are in green. Automotive/Special ApplicationRivets Trim Rivets AFS Grip Materials Rivet Flange Hole 500 Part No. Description Range Body/Mandrel Dia. Nom. Dia. Nom. Dia. Range Pack No. Applications 50261* Trim Moulding Rivet Alum/Alum (ABN4-3A) 50262* Long Trim Moulding Rivet Alum/Alum (ABN4-4A) 50516* Trim Moulding Rivet w/ss Body SS/Steel (SSBN4-3) *Use Trim Clip Rivet Nosepieces with HP-2 or Kliker Riveter to form trim clip studs with 50261; 50262; rivets. Klik-Split Window & Door Rivets Window Regulator Rivet Alum/Steel NA GM Ford Chry Outside Door Handle Rivet Alum/Steel NA Ford S100 with recessed head Door Handle Rivet w/recessed Alum/Steel NA GM head and zinc coated mandrel Window Regulator Rivet Alum/Steel NA GM w/yellow zinc coated mandrel Chry Blk. Anodized Door Handle Rivet Alum/Steel NA Ford S Glass Stop Rivet Alum/Steel NA Ford Chry Requires nosepiece No when using the Marson brand Big Daddy (39031) hand tool. Bumper Rivets Bumper Fascia Rivet Steel/Steel NA GM large flange black Bumper Fascia Rivet Steel/Steel NA Ford S36 w/yellow zinc coated mandrel Miscellaneous Rivets Rear Window Gasket Rivet Alum/Steel NA GM Multi-Purpose Rivet, large flange Alum/Steel NA GM Trunk Lock Swivel Emblem Rivet Alum/Steel NA GM sealed end, countersunk head Chry Requires Nosepiece #

14 Klik-Lock Rivets A Required B C D E F Grip Range Average Average Rivet Dia. Hole Size Head Dia. Head Height Body Length Overall Length Shear Tensile AFS Inch Inch Inch Max. Inch Max. Inch Length Max. Max. Inch Strength lbs. Strength lbs. Part No. (mm) (mm) (mm) (mm) (mm) (mm) (mm) Inch (mm) (newtons) (newtons) Steel Rivet Steel Mandrel Buttonhead SB6-4KL SB6-7KL SB6-EKL SB8-6KL SB8-10KL SB8-EKL Large Flange SBL6-4KL SBL6-EKL SBL8-6KL Countersunk SC6-6KL SC6-9KL SC8-8KL SC8-12KL Aluminum Rivet Aluminum Mandrel Buttonhead AB6-4AKL AB6-7AKL AB6-AEKL AB8-6AKL AB8-10AKL AB8-AEKL Large Flange ABL6-4AKL ABL6-7AKL º Countersunk AC6-6AKL AC6-9AKL AC8-8AKL AC8-12AKL Note: All orange shaded items are special order only; minimums apply. 14

15 Klik-Lock Rivets A Required B C D E F Grip Range Average Average Rivet Dia. Hole Size Head Dia. Head Height Body Length Overall Length Shear Tensile AFS Inch Inch Inch Max. Inch Max. Inch Length Max. Max. Inch Strength lbs. Strength lbs. Part No. (mm) (mm) (mm) (mm) (mm) (mm) (mm) Inch (mm) (newtons) (newtons) Stainless Rivet Stainless Mandrel Buttonhead SSB6-4SKL SSB6-7SKL SSB6-ESKL SSB8-6SKL SSB8-10SKL º Countersunk SSC6-6SKL SSC8-8SKL Millimeters (mm) and newtons (n) are in teal After drilling hole to proper diameter, rivet is placed into hole and rivet setting tool is placed over mandrel. 2 Actuating tool starts mandrel into rivet body, pulling work material together and expanding body on the blind side. 3 A solid circle lock is created between the body and mandrel creating a weather resistant assembly that virtually eliminates pin pushout. 4 After the mandrel is broken, the mandrel is flush with the rivet body removing the need for grinding. 5 The expansion of the body tightly fills the hole creating a weather-resistant joint, and the flush break eliminates the need for grinding. Material and Finish Material Sleeve Pin Sleeve Finish Pin Finish Steel Low Medium Zinc Plated Zinc Plated Carbon Steel Carbon Steel Clear Chromate Gold Chromate Aluminum Clear Chromate Gold Chromate Stainless /304 Passivated Dry Lubricated Pin Retention Values (lbs.) Steel Aluminum Stainless Steel 3/16" Pin Retention /4" Pin Retention Equivalent to Monobolt, TigerBolt, Magna Lok, Ultra-Grip and Mega-Grip. When setting Marson brand Klik-Lock rivets, no special nosepiece is required. 15

16 Plastic Rivets Klik-Lok Plastic Rivets Marson brand Klik-Lok Plastic Rivets are the same precision-molded all-nylon rivets used by domestic auto manufacturers, both for original equipment and replacement parts. In addition, Klik-Lok Plastic Rivets are ideal for non-conductive and non-corrosive environments. Klik-Lok Plastic Rivets fasten plastic to plastic, plastic to metal and plastic to fiberglass. As they set, three legs form to securely lock the components in place and prevent Plastic rivet before and after pullout. D H E L Typical Ultimate Diagram 100-Pack Rivet Dia. Hole Size Head Dia. Head Height Rivet Length Grip Range Strength (Lbs.) Reference Part No.* Nom. Inch Inch (mm) Nom. Inch Max. Inch Max. Inch Inch Shear Tensile A (4) B (5) C (5) D (5) E (5) F (5) G (6.0) H (6.3) I (6.3) J (6.3) K (6.3) L (6.3) M (6.6) N (6.6) * Also available in bulk 2,000/ctn and visual boxes, 20/pkg. Actual Size Rivets/Flanges When ordering, match diagram reference letter with those in above chart. A B D F H J L N C E G I K M 5mm 5mm 5mm 6.3mm 6.3mm 6.3mm 6.6mm 8 mm 5mm 5mm 6mm 6.3mm 6.3mm 6.6mm 16

17 Plastic Rivet Tools Klik-Lok Plastic Rivet Setter/48000 This plastic rivet setter delivers the extra-long pulling stroke needed to set plastic rivets. Its all-steel construction and full-size handles make for smooth easy operation. The tool is packaged in a reusable, heavy-duty vinyl pouch. Weight:.6 lb. Klik-Lok Plastic Rivet Kit/48001 You ll be all set for the next job that requires plastic rivet fastening with this kit. The kit includes the Plastic Rivet Setter and a 20-pack each of our four most popular rivet sizes: No , 58108, and A reclosable carton provides storage for rivets and tool. Weight: 1.5 lbs. Klik-Lok KL-2 Plastic Rivet Setter/48005 This long-reach tool is just what today s professional needs for hard-to-reach spots, especially in automotive applications such as flexible bumpers, wheel wells, license plate brackets and bumper reinforcements. In addition to the tool s long reach, it offers one-stroke setting and a universal nosepiece that sets all plastic rivets. The tool is packaged in a reusable, heavy-duty vinyl pouch. Weight:.75 lb. Professional Plastic Rivet Kit/48006 This kit includes the versatile KL-2 Plastic Rivet Setter, plus a 20-pack each of our four most popular rivet sizes: No , 58108, and A reclosable carton provides storage for rivets and tool. Weight: 1.5 lbs. 17

18 Hand Rivet Tools HP-2 /39000 The HP-2 is the largest selling hand rivet tool in the industry. Known and trusted for durability, quality and performance, the HP-2 is often copied but never equaled. Its square shoulder fulcrum pin of cold-formed heat-treated steel prevents pin rotation that can elongate the engaging holes and cause premature tool failure in imitation tools. Other quality features include: precision die-case, high-strength aluminum alloy body; drop-forged carbon steel upper handle; and thick, cushion-molded vinyl grips for comfort. The HP-2 sets up to 3 16" steel rivets and comes with four mounted nosepieces ( 3 32", 1 8", 5 32" and 3 16") and a service wrench. Refer to the Riveter Capacity Chart on page 19 for specific capabilities. Weight: 1.2lbs. Klik-Turn SP-1/39005 The SP-1 swivel head hand-held rivet tool features a patented positive-ratchet locking feature which will allow the swivel head section of the tool to turn 360 and hold in place in any of the forty-plus positions. The high-strength steel body and cast aluminum head complement this new design in a swivel head riveting tool. The SP-1 also includes built-in threaded nosepiece storage holes and a service wrench. The SP-1 sets up to 3 16" steel rivets. Refer to the Riveter Capacity Chart on page 19 for specific capabilities. Weight: 1.2lbs. Positive ratchet stops on swivel head 200 Kit /39001 The deluxe hand riveter kit includes the HP-2 and 200 assorted Klik-Fast rivets in popular sizes. The molded plastic case houses and protects the tool, rivets and optional countersink double ended drill bit. Weight: 4 lbs. Stainless Steel Kit/39003 This kit is the same as our 39001, but contains 200 assorted Klik-Fast stainless steel rivets. Weight: 4 lbs. The Kliker /39040 The Kliker is a perfect medium-duty tool, setting all 1 8" to 5 32" steel, and 3 16" all aluminum Klik-Fast rivets. The Kliker comes packaged in a heavy-duty vinyl pouch with an assortment of Klik-Fast rivets and washers. Weight: 1 lb. 18

19 Hand Rivet Tools Big Daddy /39031 The Big Daddy is the most versatile 1" and powerful Marson brand hand riveter, taking the hard work out of setting large diameter blind rivets. Its extra-long handles provide excellent leverage and permit working a foot beyond natural reach. Other features include a patented bearing design, self-adjusting two-piece jaws and single-unit body construction with a steel insert to provide stronger threads for the nosepieces included. In addition, the Big Daddy features a double-gear reduction system which easily sets from 1 8" to 1 4" diameter Klik-Fast rivets in all alloys, including 1 4" Klik-Split and 3 16" and 1 4" Klik-Lock * rivets. And a one-piece collet case eliminates the need to adjust the tool when changing rivet diameters. The Big Daddy comes with 5 32", 3 16" and 1 4" nosepieces which are stored in the body. Weight: 3.75 lbs. Standard head Big Daddy/39010 This is the same tool as 39031, but comes with 3 16", 1 4" and special 1 4" Klik-Split rivet nosepieces. Weight: 3.75 lbs " Extended head Big Daddy/39035 This is the same tool as 39010, but comes with attached, extending the tool s reach by an additional 2 1 2". Weight: 4 lbs. Big Daddy Extended Nosepiece Kit/39009 Just two installed parts extend the reach of or by an additional 2 1 2". Weight:.25 lb. Hand Rivet Tool Capacity Chart Riveter All Aluminum/ Copper Klik- T Model Steel Aluminum Steel Stainless Steel Lock * Rivets 3 32" 1 8" 5 32" 3 16" 1 4" 3 32" 1 8" 5 32" 3 16" 1 4" 3 32" 1 8" 5 32" 3 16" 1 4" 3 32" 1 8" 5 32" 3 16" 1 4" 1 8" 3 16" 1 4" 3 16" 1 4" HP-2/39000 SP-1/39005 KR-II/39040 BIG DADDY/39031 Hand Rivet Tools Standard & Special Nosepieces Tools Sizes Klik-Lock * Sizes T-Rivet Sizes 3 32" 1 8" 5 32" 3 16" 1 4" 3 16" 1 4" 3 16" 1 4" * When setting Marson band Klik-Lock rivets, no special nosepiece is required. 19

20 Air/Hydraulic Tools 39054/M-3 This heavy-duty air/hydraulic riveter with its newly designed aluminum forged head can hold up under demanding continuous use.the steel forged head allows for continuous full operating power and less internal wear.the M-3 will set blind rivets from 1 8" diameter in all alloys, up to 3 16". Included with the M-3 are standard 1 8", 5 32", and 3 16" nosepieces, a service wrench, swivel inlet air coupler and a mandrel collection bottle.the recommended airline pressure is PSI. Weight: 4.2lbs /M-3V The M-3V is capable of setting blind rivets from 3 32"diameter in all alloys up to 3 16". Additionally, it has an internal vacuum system, which allows the mandrel to be held in position while operating the tool at any angle. After setting, the spent mandrel is ejected into the mandrel collection bottle. The recommended airline pressure is PSI.Weight: 4.6lbs /M-4 This heavy-duty air/hydraulic riveter with its newly designed aluminum forged head can hold up under demanding continuous use.the aluminum forged head allows for continuous full operating power and less internal wear. TheM-4 can set rivets from 3 32" through 1 4" diameter in all alloys, and it also has the capability of setting 3 16" and 1 4" T-Rivets/Klik-Split,Klik-Lock * and all other structural blind rivets (special optional nosepieces may be required).the M-4 is supplied with 3 32", 5 32", 3 16" and 1 4" standard nosepieces, service tools, swivel inlet air coupler and a mandrel collection bottle.the recommended airline pressure is PSI.Weight: 6.6 lbs /302-E This durable riveter with its fully adjustable vacuum system holds the rivet in the nosepiece, allowing the operator to rivet at any angle with one hand free. The vacuum system also automatically collects the spent mandrel into a collection bottle. This creates a cleaner and safer work environment by preventing spent mandrels from falling to the floor or work surface. This tool can easily install 3 32" to 3 16" diameter rivets in all alloys, and 1 4" diameter open-end rivets in aluminum/steel combination. A swivel air inlet for increased mobility when working is also included along with a push button trigger and molded frame which provides the operator with maximum comfort using minimal effort. The recommended airline pressure is PSI. Weight: 4 lbs /304-E This is our most powerful air/hydraulic riveter, with its fully enclosed vacuum system that holds the rivet in the nosepiece, allowing the operator to rivet at any angle with one hand free. The vacuum system automatically collects the spent mandrel into a bottle, creating a cleaner, safer work environment by preventing spent mandrels from falling to the floor. A traction pulling power of 4200 lbs. allows this tool to easily set Klik-Lock * and all other structural blind rivets. Its long 7 8" stroke enables the tool to set most rivets in one pull. In addition to the nosepieces for structural rivets, nosepieces to install 3 16" and 1 4" standard rivets are also included along with a push button trigger and molded frame which provides the operator with maximum comfort using minimal effort. The recommended airline pressure is PSI. Weight: lbs. Extended head accessory for 302-E and 304-E Tool Description Part Number " Extension Head " Extension Head " Extension Head /IL-1 This durable in-line riveter with its fully adjustable vacuum system holds the rivet in the nosepiece in any riveting position and automatically ejects the mandrel into an attached container (not supplied). The IL-1 is capable of setting rivet diameters from 3 32" through 3 16" in all alloys and easily hangs from any balancer. This is an ideal tool for assembly line riveting. The recommended airline pressure is PSI. Weight: 3lbs A balancer is available by special order for any of the above tools.

21 Air/Hydraulic Tools Air/Hydraulic Rivet Tools Standard & Special Nosepieces Tool Standard T-Rivets/Klik-Split Structural * 3/32" 1/8" 5/32" 3/16" 1/4" 3/16" 1/4" 3/16" 1/4" *For Monobolt structural rivets, the noted special insert is required. For Marson brand Klick-Lock structural rivets, no special insert is required. Air/Hydraulic Rivet Tools Capacity Chart Riveter All Aluminum/ Copper Struc- T Model Steel Aluminum Steel Stainless Steel tural * Rivets 3 32" 1 8" 5 32" 3 16" 1 4" 3 32" 1 8" 5 32" 3 16" 1 4" 3 32" 1 8" 5 32" 3 16" 1 4" 3 32" 1 8" 5 32" 3 16" 1 4" 1 8" 3 16" 1 4" 3 16" 1 4" *For Monobolt structural rivets, the noted special insert is required. For Marson brand Klick-Lock structural rivets, no special insert is required. Air/Hydraulic Rivet Tools Dimensions Tool A B C D E F G WT " 6" 1 1 4" 3" 6" 1" 3" 4.2 lbs " 9.5" 1.75" 3" 7".915" 4" 4.6 lbs " 4.5" 1.5" 3.5" 7".987" 4.5" 6.6 lbs " 5" 2.375" 4.5" 13".828" 2.5" 4 lbs " 6" 2.375" 5.25" 13".9375" 2.5" 5.5 lbs " 4" 3.125" 9".875" 2.5" 3 lbs. Avg. Air Tool Work Force Consumption Stroke psi 4 cfm.551" 1,983 lbs./8,820 n 14 mm psi 4 cfm.551" 1,940 lbs./8,629 n 14 mm psi 5 cfm.748" 3,099 lbs./13,784 n 19 mm psi 5 cfm.812" 2,000 lbs./8,896 n 21 mm psi 5 cfm.875" 4,200 lbs./18,682 n 22 mm psi 4 cfm.590" 2,100 lbs./9341 n 15 mm Air/Hydraulic Rivet Tools Specifications 39054, 39055, 39058, 39062,

22 Threaded Insert Tools & Kits Thread-Setter Tool/39200 This quality threaded insert installation tool features patented bearing design, comfortable hand grips and a locking chain.the installs all sizes of Klik Poly-Nuts and Klik Rivet-Nuts up to and 6mm threads in steel.the forged, heat treated steel upper handle, precision die-cast body of high strength aluminum alloy, patented fulcrum pin design and comfortable hand grips all combine to make the a rugged, durable tool.the tool is packaged in a reusable, heavy-duty vinyl pouch containing mandrels and nosepieces to set 8-32, and inserts.weight: 1.2 lbs. Mandrel/Nosepiece Chart For tool & kit Nos , 34501, 39202, 39203, and Thread Size Mandrel No. Nosepiece No. Kit No Not Needed Not Needed Not Needed 4mm mm mm Not Needed 8mm Not Needed Thread-Setter Kit/34501 Model Thread-Setter Kit contains the thread-setter tool in a molded plastic case; mandrels and nosepieces for 6-32, 8-32, sizes, and a mandrel for The kit also includes 103 assorted Klik Rivet-Nuts and Klik Poly-Nuts, instructions and wrench, all contained in a compartmentalized carrying case. Weight: 2.75 lbs. Poly-Nut Kit/39202 Model Poly-Nut Kit contains the thread-setter tool in a molded plastic case with 8-32, and mandrels and nosepieces, wrench and instructions.the kit contains 52 assorted Klik Poly-Nuts: 12 each 57425, 57435, 57445; 16 each Weight: 3 lbs. Metric Poly-Nut Kit/39203 Model Metric Poly-Nut Kit contains the thread-setter tool in a molded plastic case with 4mm, 5mm, 6mm and 8mm mandrels and nosepieces, wrench and instructions.the kit contains 75 assorted Klik Poly-Nuts: 25 each 57407, 57409; 15 each 57411; 10 each Weight: 3.25 lbs. Ribbed Rivet-Nut Kit/39215 Model Ribbed Rivet-Nut kit contains the thread-setter tool in a molded plastic case; mandrels, nosepieces, wrench & instructions for setting 8-32,10-24,10-32 and inserts. Includes 50 assorted Ribbed style Rivet-Nuts.Weight: 2.75 lbs. Metric Ribbed Rivet-Nut Kit/39216 Model Ribbed Rivet-Nut kit contains the thread-setter tool in a molded plastic case with 4mm, 5mm, 6mm and 8mm mandrels and nosepieces, wrench and instructions. The kit also includes 50 assorted Ribbed style Rivet-Nuts. Weight: 2.75 lbs. Steel Klik Thread-sert Kit/39214 Model Thread-sert Kit contains the thread-setter tool in a plastic case with 6-32, 8-32, 10-24, 10-32, , and mandrels and nosepieces, wrench and instructions.the kit contains 62 assorted Steel Klik Thread-serts: 10 each 57810, 57820, 57830, 57840, 57850; 6 each 57871, Weight: 3.25 lbs. Aluminum Klik Thread-sert Kit/39213 Model Thread-sert Kit contains the thread-setter tool in a molded plastic case with 6-32, 8-32, 10-24, 10-32, , and mandrels and nosepieces, wrench and instructions.the kit contains 62 assorted Aluminum Klik Thread-serts: 10 each 57910, 57920, 57930, 57940, 57950; 6 each 57971, Weight: 3 lbs. 22

23 Threaded Insert Tools & Kits 34604/325RN Choose the for installing larger size threaded inserts. Model is a heavy-duty tool that will install through 3 8"-16, and 5mm through 10mm threaded inserts in aluminum or steel. Quick-change mandrels, easily adjustable stroke. Supplied with 1 4"-20 mandrel and nosepiece only. Weight: 4.25 lbs. Mandrel/Nosepiece Chart For Thread Size Mandrel No. Nosepiece No mm mm mm mm mm mm For Thread Size Mandrel No. Nosepiece No /150-SP This spin-pull tool automatically threads the fastener onto the mandrel. Press the trigger and the fastener is installed. Reverse the trigger, and the mandrel spins out of the fastener. The features a totally adjustable stroke length to suit any grip range and a swivel air inlet for increased mobility. No complicated tear down is required to adjust the stroke or to change thread sizes...both adjustments are done outside of the tool.the handles rivet-nut sizes 4-40 through 1 2"-20 and 3.5mm through 10mm in aluminum or steel through 3 8"-16 mandrels and nosepieces are included. Weight: 6 lbs. Tool also available with metric mandrels and nosepieces, part No /140-SP Similar to the 39221/150-SP, this lower cost alternative handles threaded insert sizes from 6-32 through 1 4"-20 and 4mm through 6mm in aluminum or steel through 1 4"-20 mandrels and nosepieces are included. Weight: 4.9 lbs. Mandrel/Nosepiece Chart For Thread Size Mandrel No. Nosepiece No. Kit No mm mm mm mm mm mm mm