Directly from the Manufacturer: Mechanical Fastening Systems for the Truck and Trailer Industry

Transcription

1 Directly from the Manufacturer: Mechanical Fastening Systems for the Truck and Trailer Industry

2 Table of Content Competence and performances to your benefits 1 Product index 2 Floor assembly Product families: SCT / SC / SWI 3 Body work Product families: SCI / EIS / SPT / SP / SN / Polygrip SRB / G-Bulb / MEGA GRIP 4 Installation tools and accessories Product families: CF250 / CF250-PL / CF 40 / SRB-10P Taurus 2 / Taurus 4 / PowerBird 5 Contact information: SFS intec AG, Industrial Products T Truck Trailer Industry F Rosenbergsaustrasse 10 ip.heerbrugg@sfsintec.biz CH-9435 Heerbrugg Turn ideas into reality 6

3 Our key strengths Comprehensive truck and trailer application know-how Application expertise Specialised support direct from the manufacturer The fastener specialists at SFS intec have been focused on the specific needs of the truck and trailer industry for decades. They can identify the optimum solution for your requirements quickly and easily. A pioneer in the field of power tool installation methods, SFS intec now owns GESIPA state-of-the-art blind rivet technology. Development expertise Manufacturing expertise New ideas generated by our own in-house development department Direct contact to end-users helps drive the creation of new fastener concepts. Central to our thinking are always economy, ergonomics and perfect functioning. Application-specific testing in our own development labs ensure that all our fasteners fulfil their roles throughout the working life of your truck or trailer. Consistent quality from in-house production Fastening systems from SFS intec are developed and manufactured in our own plants throughout Europe. Your advantage: we can respond quickly and efficiently to your individual needs. Mastering the entire manufacturing process means a consistently high quality level for both components and support services. 1.1

4 Our services More than just innovative fastening technology. Simple, efficient co-operation Direct contact with our specialists in application engineering, product design and supply chain management Tried and tested economy The right fastener for each specific application Ergonomic, professional installation Application tailored tools for fatigue-free installation and total repeatability The right tool for every situation 1.2

5 Our services Availability ex-stock Stocks matched to the needs of the heavy vehicle industry Extensive central storage facility continuously managed to meet the emerging needs of the market Fully-owned, flexible European production plants Guaranteed functional safety Our in-house test labs for practice-based documented functional testing Raw materials chosen to suit application-specific requirements 1.3

6 Our technologies A range of technologies serving different user-groups Creating customer benefit as a core corporate goal SFS intec distinguishes itself as truly partner to develop manufacture and supply precision custom components, and fasteners. By focusing on specific branches, our products and services are perfectly matched to their specific needs. Our customers profit from a world of know-how for custmers in the: - automobile and automotive components supply industries - electrical and architectural hardware industries - aircraft and transport industries - manufacture of cutting tools and agricultural machinery - construction industry - building supplies industrie More than forty-five sites across Europe, North America and Asia help us maintain and develop direct, face-to-face contact with our customers. Cold forming Plastic injection moulding Deep drawing Mechanical fastening Product examples from the automotive and aerospace sectors Automotive OEM and first tier Aircraft industry 1.4

7 Truck and Trailer Industry 2 Product index Product index Truck and Trailer Industry Type SCT Ø 6,3 mm SCT Ø 8,0 mm SCT Ø B8,0 mm SCT Ø 8,3 mm SC Ø 5,5 mm SC Ø U6,3 mm SC Ø 6,3 mm Chapter SC Ø 4,2 mm 3.5 SC Ø 4,8 mm 3.5 SWI Ø P5,5 mm SCI Ø 4,2 mm SCI Ø 4,8 mm SCI Ø 5,0 mm 4.5 SPT Ø 4,8 mm 4.5 EIS Ø P5 4.5 SP2 Ø P4,0 mm 4.7 EIS/V SCI Ø 4,8 mm 4.7 SN3 Ø 4,2 mm 4.9 SN4 Ø 4,8 mm 4.9 SN2 Ø 4,2 mm 4.9 SRB 4.11 G-Bulb PolyGrip 4.13 MEGA GRIP

8 Product index Truck and Trailer Industry Type CF250 Chapter 5.2 CF250-PL 5.3 CF SRB-10-P

9 Truck and Trailer Industry Product index Type Taurus 2 Chapter 5.5 Taurus PowerBird

10 Floor assembly

11 High Performance Fasteners Floor assembly SCT SCT Technical information Application Attaching wood onto steel or aluminium chassis of semitrailers, trailers, coil transporting semitrailers and swap bodies. Material Fastener carbon steel, case hardened Cr VI-free coating Ø 6,3 mm galvanized zinc, passivated Ø 8,0 mm zinc flake coating Drive : T30 for Ø 6,3 mm T40 for Ø 8,0 + 8,3 mm Technical details d (mm) Diameter Tensile breaking Shear breaking M t (Ncm) Torsional breaking moment 6, , Mt Mt Setting tool CF250 PL CF 250 CF40-15 Semi automatic setting tool with pneumatic assistance for high performance and fatigue free setting of large volumes of fasteners. Setting tool for regular use without pneumatic assistance. For SCT Ø 6,3 mm only. Setting tool for occasional use and floor repair work. For SCT Ø 6,3 mm only. 3. 2

12 Floor assembly High Performance Fasteners SCT Order information KL d L T30 for Ø 6,3 mm T40 for Ø 8,0 + 8,3 mm t KL art. No article number pcs packaging d x L diameter x length KL clamping length t thickness of the support All measures in mm Application Product / Drive Art. No Product code pcs d x L KL t min - t max T SCT7/ ,3X50 SCT7/ ,3X60 SCT7/ ,3X70 SCT7/ ,3X80 SCT7/ ,3X ,3 x 50 6,3 x 60 6,3 x 70 6,3 x 80 6,3 x Steel 2,5-6,0 T SCT7/ X70-E SCT7/ X85-E SCT7/ X100-E 250 8,0 x 70 8,0 x 85 8,0 x Steel 3,0-7,0 T SCT7/35-15-B8X70-E SCT7/45-15-B8X80-E ,0 x 70 8,0 x Steel 3,0-7,0 For tropical wood T SCT7/ ,3X70-E 8,3 x Steel 2,0-3,0 Aluminium 4,0-7,0 3. 3

13 Floor assembly SC SC Technical information Application Attaching wood onto steel or aluminium chassis of semitrailers, trailers, coil transporting semitrailers and swap bodies. Material Fastener carbon steel, case hardened Cr VI-free coating galvanized zinc, passivated SC8-HP special coating Cr VI-free black Drive : T30 for Ø 5,5 + 6,3 mm H2 for Ø 4,2 + 4,8 mm Technical details d (mm) Diameter Tensile breaking Shear breaking M t (Ncm) Torsional breaking moment 4, , , , Mt Mt Setting tool CF250 PL CF 250 CF40-15 Semi automatic setting tool with pneumatic assistance for high performance and fatigue free setting of large volumes of fasteners Setting tool for regular use without pneumatic assistance Setting tool for occasional use and floor repair work 3. 4

14 Floor assembly SC Order information KL d L T30 Ø 5,5 + 6,3 mm H2 Ø 4,2 + 4,8 mm t KL art. No article number pcs packaging d x L diameter x length KL clamping length t thickness of the support All measures in mm Application Product / Drive Art. No Product code pcs d x L KL t min - t max T SC5/ ,5X38 SC5/ ,5X45 SC5/ ,5X50 SC5/ ,5X55 5,5 x 38 5,5 x 45 5,5 x 50 5,5 x ,0-5,0 T SC6/29-12-U6,3X45 SC6/34-12-U6,3X50 SC6/39-12-U6,3X55 SC6/44-12-U6,3X60 SC6/49-12-U6,3X65 SC6/54-12-U6,3X70 SC6/64-12-U6,3X80 SC6/69-12-U6,3X85 6,3 x 45 6,3 x 50 6,3 x 55 6,3 x 60 6,3 x 65 6,3 x 70 6,3 x 80 6,3 x ,5-6,0 T SC6/44-15-U6,3X60 SC6/54-15-U6,3X70 6,3 x 60 6,3 x ,5-6,0 T SC8/37-HP-12-6,3X55 SC8/42-HP-12-6,3X60 SC8/52-HP-12-6,3X70 SC8/72-HP-12-6,3X ,3 x 55 6,3 x 60 6,3 x 70 6,3 x ,0-8,0 H SC2/21-H2-4,2X30 SC2/31-H2-4,2X40 4,2 x 30 4,2 x ,7-2,0 H SC3/25-H2-4,8X35 SC3/35-H2-4,8X45 SC3/55-H2-4,8X65 4,8 x 35 4,8 x 45 4,8 x ,0-3,0 3. 5

15 Floor assembly SWI SWI Technical information Application Attaching wooden double floors onto wood floors. Material Fastener Carbon steel, case hardened Cr VI free coatings galvanized zinc, passivated Dive : T30 Ø 5,5 mm Technical details d (mm) Diameter Tensile breaking Shear breaking M t (Ncm) Torsional breaking moment 5, Mt Mt Setting tool CF250 PL CF 250 CF40-15 Semi automatic setting tool with pneumatic assistance for high performance and fatigue free setting of large volumes of fasteners Setting tool for regular use without pneumatic assistance Setting tool for occasional use and floor repair work 3. 6

16 Floor assembly SWI Order information d KL L T30 t KL art. No article number pcs packaging d x L diameter x length KL clamping length t thickness of the support All measures in mm Application Product / Drive Art. No Product code pcs d x L KL T SWI/20-P5,5X38 5,5 x

17 Body work

18 Body work SCI SCI Technical information Application Attaching wooden interior cladding onto body structures. Material Fastener carbon steel, case hardened Cr VI-free coatings galvanized zinc, passivated Drive: SR2 Technical details d (mm) Diameter Tensile breaking Shear breaking M t (Ncm) Torsional breaking moment 4, , Mt Mt Setting tool We recommend the use of setting tools with approximately to 2 rpm You will find the correct bits in chapter 5 The use of impact screw drivers is not allowed 4. 2

19 Body work SCI Order information d SR2 t L art. No article number pcs packaging d x L diameter x length KL clamping length t thickness of the support All measures in mm Application Product / Drive Art. No Product code pcs d x L KL t min - t max SR SCI2/10-DS11-SR2/K-4,2X22 SCI2/20-DS11-SR2-4,2X32 4,2 x 22 4,2 x ,7-2 SR SCI2/7-F13/SR2/K-4,8X16-GS SCI3/10-F15/SR2-4,8X19-GS SCI3/16-F15/SR2-4,8X25-GS SCI3/23-F15/SR2-4,8X32-GS 4,8 x 16 4,8 x 19 4,8 x 25 4,8 x

20 Body work SCI / SPT / EIS SCI / SPT / EIS Technical information Application Attaching restrain tracks onto plywood. Material Fastener carbon steel, case hardened Cr VI-free coatings galvanized zinc, passivated Drive: SR2 H2 Technical details d (mm) Diameter Tensile breaking Shear breaking M t (Ncm) Torsional breaking moment 4, Mt Mt Setting tool We recommend the use of setting tools with approximately to 2 rpm You will find the correct bits in chapter 5 The use of impact screw drivers is not allowed 4. 4

21 Body work SCI / SPT / EIS Order information d SR2 H2 L art. No article number pcs packaging d x L diameter x length KL clamping length t thickness of the support All measures in mm KL Application Product / Drive Art. No Product code pcs d x L KL SR SCI/7-D10/SR2-5X13 SCI/9-D10/SR2-5X15 5,0 x 13 5,0 x H SPT/ ,8X15 SPT/ ,8X15 -B 4,8 x 15 4,8 x SR EIS/V68-D11/SR2-P5X25 EIS/V68-S-SR2-PL4,8X20 5,0 x 25 4,8 x

22 Body work SP / EIS / SCI SP / EIS / SCI Technical information Application Attaching door seals and restrain systems onto profiles. Material Fastener carbon steel, case hardened Cr VI-free coatings galvanized zinc, passivated Drive: SR2 H2 Technical details d (mm) Diameter Tensile breaking Shear breaking M t (Ncm) Torsional breaking moment , , Mt Mt Setting tool We recommend the use of setting tools with approximately to 2 rpm You will find the correct bits in chapter 5 The use of impact screw drivers is not allowed 4. 6

23 Body work SP / EIS / SCI Order information d SR2 H2 t t KL L KL KL art. No article number pcs packaging d x L diameter x length KL clamping length t thickness of the support All measures in mm Application Product / Drive Art. No Product code pcs d x L KL t min - t max H SP2/ /PH2/K-P4X25 4,0 x SR EIS/V15-SR2/L-4,2x16 EIS/V15-SR2-4,2X23 EIS/V15-SR2-4,8X16 EIS/V15-SR2-4,8X22 4,2 x 16 4,2 x 23 4,8 x 16 4,8 x SR SCI4/10-D11-SR2-4,8X22 4,8 x

24 Body work SN SN Technical information Application Attaching components and profiles onto metallic structures. Material Fastener carbon steel, case hardened Cr VI-free coatings galvanized zinc, passivated Drive: SR2 Technical details d (mm) Diameter Tensile breaking Shear breaking M t (Ncm) Torsional breaking moment 4, , Mt Mt Setting tool We recommend the use of setting tools with approximately to 2 rpm You will find the correct bits in chapter 5 The use of impact screw drivers is not allowed 4. 8

25 Body work SN Order information d SR2 t t KL L KL KL art. No article number pcs packaging d x L diameter x length KL clamping length t thickness of the support All measures in mm Application Product / Drive Art. No Product code pcs d x L KL t min - t max SR SN3/6-7049/SR2-4,2X13 SN3/9-7049/SR2-4,2X16 SN3/ /SR2-4,2X19 SN3/ /SR2-4,2X25 SN3/ /SR2-4,2X32 4,2 x 13 4,2 x 16 4,2 x 19 4,2 x 25 4,2 x SR SN4/5-7049/SR2-4,8X13 SN4/8-7049/SR2-4,8X16 SN4/ /SR2-4,8X19 SN4/ /SR2-4,8X25 SN4/ /SR2-4,8X32 SN4/ /SR2-4,8X38 SN4/ /SR2/K-4,8X45 4,8 x 13 4,8 x 16 4,8 x 19 4,8 x 25 4,8 x 32 4,8 x 38 4,8 x SR SN2/4-7049/SR2-4,2X10,5 SN2/ /SR2-4,2X16 4,2 x 10,5 4,2 x

26 Body work SRB SRB - screw rivet Technical information Application Screw rivet for high strength connections of structural constructions such as fixing bodies onto truck frames or front wall onto trailer frames. Material Fastener Screw : carbon steel case hardened, Cr VI-free coating Sleeve: carbon steel case hardened, Cr VI-free coating Drive: T25 Technical details d (mm) Diameter Tensile breaking Shear breaking Setting tool SRB-10-P Pneumatic setting tool, small, handy, quiet 4. 10

27 Body work SRB Order information d T25 KL L art. No article number pcs packaging d x L diameter x length KL clamping length t thickness of the support All measures in mm Application Product / Drive Art. No Product code pcs d x L KL t min - t max T SRB-TT-F SRB-TT-F SRB-TT-F SRB-TT-F ,0 x 20,5 10,0 x 22,5 10,0 x 24,5 10,0 x 26, Pilot hole: Ø 10,2-10,

28 Body work G-Bulb G-Bulb Technical information Application High strength rivet for structural connections on bodies. Material G-Bulb TTO: Mandrel: Carbon steel Rivet body : Carbon steel G-Bulb SSO: Mandrel: Stainless steel Rivet body: Stainless steel Technical details d (mm) Diameter Tensile breaking Shear breaking 4,8 TTO / SSO / / ,4 TTO / SSO / / Setting tool PowerBird battery powered blind rivet setting tool Taurus 2 pneumatic-hydraulic blind rivet setting tool Taurus 4 pneumatic-hydraulic blind rivet setting tool Standard blind rivets steel: up to Ø 4,8 mm Standard blind rivets steel: up to Ø 5,0 mm Standard blind rivets steel: up to Ø 6,4 mm 4. 12

29 Body work G-Bulb Order information KL d1 D d L h art. No article number pcs packaging d x L diameter x length KL clamping length t thickness of the support All measures in mm Application Product / Drive Art. No Product code pcs d x L KL t min - t max G-BULB-TTO G-BULB-TTO G-BULB-TTO ,8 x 10 4,8 x 13 4,8 x 15 1,5-3,5 3, Pilot hole: Ø 5,0-5, G-BULB-TTO G-BULB-TTO G-BULB-TTO G-BULB-TTO G-BULB-TTO ,4 x 13 6,4 x 17 6,4 x 20 6,4 x 23 6,4 x ,5 4, ,5 10, ,5 Pilot hole: Ø 6,7-6, G-BULB-SSO G-BULB-SSO G-BULB-SSO ,8 x 10 4,8 x 13 4,8 x 15 1,5-3,5 3,5-5,5 5,5-7,5 Pilot hole: Ø 5,0-5, G-BULB-SSO G-BULB-SSO G-BULB-SSO G-BULB-SSO G-BULB-SSO G-BULB-SSO ,4 x 13 6,4 x 15 6,4 x 17 6,4 x 20 6,4 x 23 6,4 x ,5 10,5-12,5 12,5-14,5 Pilot hole: Ø 6,7-6,

30 Body work PolyGrip PolyGrip Technical information Application Multi grip rivets for fixing protection profiles, restrain systems onto body structures and also riveting into blind holes in plywood. Material PolyGrip TTO: Mandrel : Carbon steel Rivet body: Carbon steel PolyGrip SSO: Mandrel: Stainless steel Rivet body: Stainless steel PolyGrip ASO: Mandrel: Stainless steel Rivet body: Aluminium Ø 4,8 also with countersunk head, available on demand Technical details d (mm) Diameter Tensile breaking Shear breaking 4,8 TTO / SSO / / ,4 TTO / SSO / / Setting tool PowerBird battery powered blind rivet setting tool Taurus 2 pneumatic-hydraulic blind rivet setting tool Taurus 4 pneumatic-hydraulic blind rivet setting tool Standard blind rivets steel: up to Ø 4,8 mm Standard blind rivets steel: up to Ø 5,0 mm Standard blind rivets steel: up to Ø 6,4 mm 4. 14

31 Body work PolyGrip Order information d1 D h L d KL art. No article number pcs packaging d x L diameter x length KL clamping length t thickness of the support All measures in mm Application Product / Drive Art. No Product code pcs d x L KL t min - t max POLYGRIP-TTO-D POLYGRIP-TTO-D POLYGRIP-TTO-D ,8 x 10 4,8 x 15 4,8 x , ,5-13 Pilot hole: Ø 4, POLYGRIP-TTO-D POLYGRIP-TTO-D POLYGRIP-TTO-D ,4 x 15 6,4 x 20 6,4 x Pilot hole: Ø 6, POLYGRIP-SSO-D POLYGRIP-SSO-D POLYGRIP-SSO-D ,8 x 10 4,8 x 15 4,8 x , Pilot hole: Ø 4, POLYGRIP-SSO-D POLYGRIP-SSO-D POLYGRIP-SSO-D ,4 x 13 6,4 x 15 6,4 x ,5 3,5-8,5 7-12,5 Pilot hole: Ø 6,

32 Body work PolyGrip Application Product / Drive Art. No Product code pcs d x L KL POLYGRIP-ASO-D POLYGRIP-ASO-D POLYGRIP-ASO-D ,8 x 10 4,8 x 15 4,8 x 25 0,5-6,5 4, ,5 Pilot hole: Ø 4, POLYGRIP-ASO-D POLYGRIP-ASO-D POLYGRIP-ASO-D ,4 x 15 6,4 x 20 6,4 x 25 1, Pilot hole: Ø 6,

33 Body work 4. 17

34 Body work MEGA GRIP MEGA GRIP Technical information Application High strength rivet for structural connections on bodies. Material MEGA GRIP : Mandrel : Carbon steel Rivet body: Carbon steel Technical details d (mm) Diameter Tensile breaking Shear breaking 6, Setting tool Taurus 4 pneumatic-hydraulic blind rivet setting tool Standard blind rivets steel: up to Ø 6,4 mm 4. 18

35 Body work MEGA GRIP Order information d1 D h L d KL art. No article number pcs packaging d x L diameter x length KL clamping length t thickness of the support All measures in mm Application Product / Drive Art. No Product code pcs d x L KL RV MEGA-GRIP RV XG-MEGA-GRIP ,4 x 14,1 6,4 x 20,5 2-9,5 2-15,9 Pilot hole: Ø 6,6-6,

36 Installation tools and accessories

37 Floor Applications Installation tools and accessories CF250 Application For convenient setting in upright posture. Drilling pressure is exerted by the operator. Art. No: For fasteners: Ø: 5,5-8,3 mm Length: mm Head Ø: 12/15 mm Bits: T30/T40 Technical information Power supply: 230V Wattage: 740 W Revs. under full : 1560 rpm Dimension: 200 x 450 x 1150 Weight: 10,0 kg 5. 2

38 Installation tools and accessories Floor Applications CF250-PL Setting tool with pneumatic assistance Application For comfortable, semi-automatic setting in an upright posture. Drilling pressure is produced by the pneumatic unit. Recommended for high setting performance and large volumes. Art. No: For fasteners: Ø: 5,5-8,3 mm Length: mm Head Ø: 12/15 mm Bits: T30/T40 Technical information Power supply: 230V Wattage: 740 W Revs. under full : 1560 rpm Dimension: x 450 x 1150 Weight: Benötigter Luftdruck: 24,0 kg 6 bar 5. 3

39 Floor Applications Installation tools and accessories CF40-15 Setting tool for occasional use Application Ideal for partial floor repair work Art. No: For fasteners: Ø: 5,5-6,3 mm Length: min. 40 mm Head Ø: 12/15 mm Bits: T30 SRB-10-P Pneumatic setting tool for screw rivets Technical information Power supply: Wattage: Length: Bit drive: Weight: 230V 740 W 600 mm 1/4 hexagonal 5,5 kg Application Small, light weight and handy setting tool with special nose piece to quietly set high strength screw rivets. Art. No: Technical information Weight: Required air pressure: 2,5 kg 6 bar For fasteners: Screw rivet: Ø 10 mm Bits: T

40 Installation tools and accessories For blind rivets Taurus 2 Pneumatic -hydraulic setting tool for blind rivets Application Pneumatic -Hydraulic setting tool for blind rivets. Patented restrain system for longer jaws life expectancy and secure grip on the mandrel. Art. No: For fasteners: Blind rivets up to Ø 5 mm all materials and up to Ø 6 mm alu/steel (max. mandrel Ø 3,2 mm) Technical information Air connection Ø: 6 mm 1/4 Required air pressure: 5-7 bar Air consumption: approx. 2,3 l / rivet Traction power: N at 5 bar Stroke: 18 mm Weight: 1,6 kg Taurus 4 Pneumatic -hydraulic setting tool for blind rivets Application Pneumatic -Hydraulic setting tool for blind rivets. Patented restrain system for longer jaws life expectancy and secure grip on the mandrel. Art. No: For fasteners: Blind rivets up to Ø 6,4 mm all materials and up to Ø 8 mm aluminium (max. mandrel Ø 4,5 mm) Technical information Air connection Ø: 6 mm 1/4 Required air pressure: 5-7 bar Air consumption: approx. 4,8 l / rivet Traction power: N at 5 bar Stroke: 19 mm Weight: 2,0 kg 5. 5

41 For blind rivets Installation tools and accessories PowerBird Battery Powered Riveting Tool with Li-Ion Battery Application Battery powered rivet setting tool with Li-Ion battery and improved strength, including 230V charger. Art. No: For fasteners: Blind rivets from Ø 4,8 mm steel up to 6,4 mm all materials except G-Bulb Ø 6,4 mm Bulb-tite blind rivets up to 7,7 mm all materials. MEGA GRIP rivet up to 6,4 mm all materials. Technical information Stroke: Battery: Recharging time: Traction: Weight: 20 mm 12 Volt 60 min N 2,0 kg Drive Bits For screw drivers Application Product / Drive Art. No Product code pcs L T30-70-HEX1/4" T30-50-HEX1/4 T40-70-HEX5/16 T25-70-HEX1/4 T30-90-HEX1/4 T40-90-HEX1/4 T25-25-HEX1/4 SR2-25-HEX1/4" SR2-49-HEX1/4 SR2-68-HEX1/4 SR2-89-HEX1/ H2-70-HEX1/4" H2-90-HEX1/