Non Included Items when working with Aluminum. Presented by: Toby Chess & Kye Yeung

Transcription

1 Non Included Items when working with Aluminum Presented by: Toby Chess & Kye Yeung

2 AUDIENCE RESPONSE QUESTION: Please indicate which stakeholder group you represent: 1. Repairer 2. Insurance 3. OEM 4. Supplier 5. Salvage 6. Consultant 7. Education 8. Associations 9. Other 31% 23% 16% 10% 7% 6% 3% 3% 1%

3 Question: What is the length that the arrow is at? 45% MM CM Meters 4. None of the above 26% 29% 0%

4 What is this tool? 56% 1. Micrometer 2. Caliper 3. Machinist ruler 35% 9% 1 2 3

5 What is this tool? 77% 1. Micrometer 2. Caliper 3. Digital Angle/Line Vector 4% 19% 1 2 3

6 What kind of rivets are these? 58% 1. Solid button head 2. SPR s 3. Pop Rivet 4. Structural Blind River 5. Solid countersunk rivet 10% 8% 10% 13%

7 What is not true about Self Piercing Rivets? 42% 1. Coated High Strength Steel 2. Coated HSS aluminum to prevent galvanic corrosion 3. Does not require a hole to be installed 4. Access to the backside is required 19% 17% 23%

8 What kind of Rivet is showing? 59% 1. Pop Rivet 2. Mono Bolt Rivet 3. Cleco Rivet 4. Hemlock Rivet 23% 10% 8%

9 How to determine Rivet Length.

10 What is the correct size drill bit required for blind rivets on the Aluminum bodied Ford F150? 44% MM 2. Measure diameter of the blind rivet & add point 1mm to it 3. ¼ inch MM 16% 34% 6%

11 Why is the correct drill size necessary for installing structural rivets. Hole Size Correct hole size is absolutely vital to obtaining maximum holding power from blind rivets. Even a small increase in hole size can result in drastically reduced holding power in both tension and shear. Use the exact specified drill bit and be careful not to 'wobble' while drilling. Change bits often to avoid 'wobble' caused by dull bits.

12 What is this tool? 94% 1. Dental File 2. Deburring Tool 6% 1 2

13 Why is Deburring Necessary. If the lip or the burr is not removed, the head of the rivet will not make full contact with the panels that are to be joined. The rivet could become loose and overtime the adhesive could also loose some of strength due to vibration and movement. If the vehicle is again in another collision, this area could become a weak point in the distribution of the collision energy.

14 What is this tool? 49% 34% 1. SPR extraction tool 2. No idea what so ever degree counter sink 16% 1 2 3

15 Why is countersinking Necessary.

16 What is this kit? 45% 38% 1. MIG Weld Brazing Kit 2. Pyrosil Kit 3. Aluminum Temp kit to prevent anealing 17% 1 2 3

17 How Pyrosil is Applied

18 What is this kit? 65% 1. Corrosion Protection Kit for Aluminum 2. Kellyanne Conway make up kit 3. Crack detection kit for metal 24% 10% 1 2 3

19 Applying Dye Penetrant

20 What statement is not true? 1. The picture is a cleco pliers and clecos 2. The are set with a 4000lb pressure blind rivet gub 3. They are designed to hold aluminum for alignment

21 Holding Panel In place using Cleco Fasteners

22 Steps necessary to prepare aluminum panels for adhesive application. 1. To Insure requires strength and durability, several steps need to be done. 2. Test fit parts using clecos 3. Clean mating surfaces. Clean and remove old adhesive that is attached. 4. Clean again using a wax and grease remover 5. Abrade mating surfaces and remove all OEM applied E-Coat 6. Clean all mating surfaces with a silica stone 7. Apply liquid adhesive primer. 8. Note-Jaguar/Land rover require a Pyrosil Primer Flame Treatment

23 Partial List of Non-Included Repair Operations when working with Aluminum.

24 Multi Voltage MIG Welders Volts Prospot PR205-MV Millermatic 211

25 View of Control Panel

26 Conversion Charts on Inside door

27 Converting 220 Plug to 110 volt plug

28 Consumable Kit from ProSpot for their MIG Welders

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