IMPORTANT: Please read before you begin.

Transcription

1 Visions ELS Single-Hung Tilt, Single-Hung Picture Center and Direct-Set Window Replacement Window Installation Instructions Including Installation of: Jamb Extensions (ordered separately) (For Non-Replacement Window Applications See Separate Installation Instructions.) IMPORTANT: Please read before you begin.

2 IMPORTANT: Thoroughly read and follow these instructions. Failure to install as recommended will void any warranty, expressed or implied. Check building codes for the area in which the windows are being installed before installation to ensure proper compliance. The installation instructions that follow are based on typical frame construction. Specific applications may differ. Weather Shield Mfg., Inc. recommends that you consult a qualified installation professional. Weather Shield Mfg., Inc. is not responsible for installation. IMPORTANT: A number of jurisdictions have adopted building code design pressure requirements that require window and door products be installed in the same way they were installed for laboratory testing. Contact your Weather Shield customer service representative to check your specific replacement window application for compliance guidelines. Introduction This document is arranged to help you Remove your existing window Install your new ELS replacement window Visions ELS windows, used for replacement applications, can be ordered and installed: With an integral nailing fin Without a nailing fin that can be: Screwed-In through balance pockets or Installed using installation clips What style ELS window is ordered and the method of installation used will depend on the existing window style, the type of structure you are working with and its physical condition. Weather Shield Mfg., Inc. reserves the right, as necessary, to change product specifications, installation procedures, materials, prices and terms of purchase without notice. ii

3 Table Of Contents And Tool / Material Requirements START PAGE Introduction ii A Special Note About Masonry iv Safety Alert Symbol iv Typical Wood Window Components v Remove Existing Sash Drop Cloth, Pry Bar, Plywood (6"x6"x1/4"), Putty Knife, Short Wood Block, Hammer, Utility Knife Remove Existing Window Frame Utility Knife, Hammer, Pry Bar, Electric Reciprocating Saw, Level, Measuring Tape Rough Opening Preparation Measuring Tape, Level, Weather Barrier Self-Adhering Tape, Scissors, Utility Knife, Sealant, Caulking Gun Check Rough Opening for Level and Square Measuring Tape, Level, 1-1/2" x 4-1/2" Shims, Straightedge, Sealant, Caulking Gun Window Installation Units With Nailing Fin Measuring Tape, Hammer, #8 Steel Screws (long enough to penetrate framing material at least 1-1/2"), Electric Drill w/screwdriver Bit, Pry Bar, Shims, Straightedge, Level Window Installation Without Nailing Fin Remove Nailing Fin; Extra Caulking Required For Install Without Nailing Fin Utility Knife, Hacksaw, Tin Snips, Locking Pliers, Clear Silicone Sealant, Caulking Gun Window Installation Without Nailing Fin Screw In Through Balance Pocket Level, Shims, Hammer, Measuring Tape, Pry Bar, Phillips Head Screwdriver, Electric Drill With Drill and Screwdriver Bits, Countersink Bit, Felt Tip Pen, #8x1-1/4" Phillips Pan Head Screws, Drywall Screws long enough to penetrate framing material by at least 1-1/2" Window Installation Using Installation Clips Installation Clips, #6x1/2" Phillips Pan Head Sheet Metal Screws, Level, Shims, Hammer, Measuring Tape, Pry Bar, Phillips Head Screwdriver, Electric Drill With Drill and Screwdriver Bits, #8 Phillips Pan Head Sheet Metal Screws Long Enough To Penetrate Framing Members By at least 1-1/2" Weather Barrier Self-Adhering Tape Application Units With Nailing Fin Weather Barrier Self-Adhering Tape, Utility Knife, Measuring Tape Exterior Finishing Details Caulk, Caulking Gun Square and Straighten the Interior All Install Methods Measuring Tape, Shims, Level, Fiberglass Insulation, Hammer Check Sash Operation and Alignment Window Lock & Unlock Sash Removal Single Hung Tilt Sash Re-Install Screen Removal; Screen Re-Install Jamb Extension Option Installation Measuring Tape, Utility Knife, Dead-Blow Hammer, Electric Drill with Drill & Screwdriver Bits, #7 x 1-1/4" Stainless Steel Flathead Screws, Combination Square Recommended Finishing Instructions for Vinyl, Aluminum or Wood Products With Synthetic Stucco Back Cover iii

4 A Special Note About Masonry SPACE FOR SEALANT WEATHER BARRIER TAPE SPACE FOR SEALANT WEATHER BARRIER TAPE The perimeter joint between window exterior and the exterior building material must conform to siding manufacturers recommendations. All masonry, stucco, or synthetic stucco systems require an expansion joint around the window perimeter that must be filled with sealant compatible with the building material and window components. Expansion joint space should be no less than 3/8" and not greater than 1/2" unless stated otherwise by your siding manufacturer. If there is a conflict, follow siding manufacturer s guidelines. Failure of this joint will cause structural damage unrelated to window performance. Recognize this symbol. This is the Safety-Alert symbol. When you see this symbol be alert to the potential for personal injury or product damage. Falling from window opening may result in serious injury or death. DO NOT leave openings unattended when children are present. Weight of window and door unit(s) and accessories will vary. Use a reasonable number of people with sufficient strength to lift, carry and install window or door unit(s) and accessories. Always consider site conditions and use appropriate techniques when installing. CUT HAZARD *Non-safety Glass. *May cause serious injuries if broken. *Do not install where tempered safety glass is required. Screen will not stop children, any one or anything from falling out window. Keep children and objects away from open window. SAFETY INSTRUCTIONS Read installation instructions completely before beginning procedure. Wear gloves, safety glasses, goggles or eye shields appropriate to procedure. iv

5 Typical Wood Window Components Drywall 9 2. Interior Top Casing Head Inside Stop Bottom Sash Top Sash Head Parting Stop Head Outside Stop 4 8. Head Brick Mould 5 9. Exterior Siding Sheathing 11. Header INTERIOR Stool 13. Sill 14. Rough Sill 15. Interior Apron 16. Side Parting Stop 17. Side Outside Stop 18. Side Brick Mould 19. Interior Side Casing 20. Trimmer Stud 21. Side Inside Stop 22. Side Jamb 23. Shim Space 24. Head Jamb INTERIOR The instructions that follow are based on removing a typical double-hung wood window from standard wood frame construction. The scope of these instructions does not permit covering every type of existing window and all possible installation varieties. Before starting, read these instructions v completely, understand the procedures and follow all safety precautions. Wear protective clothing including gloves and eye protection. The Wood Window Component drawing () provides a reference for terms that will be used throughout these instructions.

6 Remove Existing Sash FIGURE 2 FIGURE 3 INTERIOR SIDE CASING PLYWOOD PROTECTOR PRY BAR CORNER NAIL SIDE INSIDE STOP MOLDINGS Improper use of hand and power tools could result in personal injury and/or product damage. Follow equipment manufacturers instructions for safe operation. Always wear safety glasses. IMPORTANT: Make work area safe and prevent property damage. Remove all drapes, curtains, shades, blinds, furniture, plants and other objects near window. Use a sturdy drop cloth to protect flooring. Note: The existing sash and window frame will be completely removed from the rough opening prior to installing the new Visions ELS window. Remove Interior Casing Trim IMPORTANT: Placing a thin piece of plywood between the pry bar and interior wall surface will help prevent damage to finished surfaces. NOTE: Interior trim is often through-nailed to hold the corners together. If you want to reuse the casing trim be careful with this nail or you might split the trim (). 1. Use a flat pry bar to carefully remove all interior trim ( & 2). Remove Bottom Sash If sash is painted-in, insert a putty knife between sash, inside stops and side jambs. Work knife around all sides to break paint seal. 1. Unlock and raise bottom sash and either lock in raised position or prop open with a block of wood. 2. Use a pry bar or stiff putty knife to pry side inside stop mouldings away from side jambs. Remove pieces from both sides (FIGURE 3 & 4). 3. Use a hammer and pry bar to remove stool. FIGURE 4 PRY BAR INTERIOR 1

7 FIGURE 5 Remove Existing Sash (cont.) INTERIOR FIGURE 6 FIGURE 7 HEAD PARTING STOP PRY BAR SIDE PARTING STOP FIGURE 8 HEAD CUT SASH CORD INTERIOR Improper use of hand and power tools could result in personal injury and/or product damage. Follow equipment manufacturers instructions for safe operation. Always wear safety glasses. Move sash slowly and carefully to prevent glass from shattering. Wear full protective clothing including gloves and safety glasses. NOTE: Unlock any sash or tilt locks. If present, hold spring-loaded side bolts in the disengaged position. 4. Lower bottom sash so it rests on sill. 5. Rotate one side of bottom sash inward (FIGURE 5). Cut sash cord (if present). Some units use a spring balance that must be removed (FIGURE 6). 6. Continue working sash toward interior and remove cord or spring from opposite side. 7. Safely discard bottom sash. Remove Top Sash NOTE: If top sash is stationary, remove the support blocks at the bottom of the top sash. If sash is painted-in, insert a putty knife between sash and side and head parting stops. Work knife around all sides to break paint seal. 1. Lower the top sash to the sill. 2. Use a pry bar or stiff putty knife to pry side parting stops and head parting stop away from side and head jambs. Remove all pieces (FIGURE 7, 8 & 9). FIGURE 9 0 INTERIOR CUT SASH CORD Move sash slowly and carefully to prevent glass from shattering. Wear full protective clothing including gloves and safety glasses. NOTE: If present, hold spring-loaded side bolts in the disengaged position. 3. Rotate one side of sash inward (0). Cut sash cord (if present). Some units use a spring balance that must be disconnected. 4. Continue working sash toward interior and remove cord or spring from opposite side. 5. Safely discard top sash. INTERIOR 2

8 Remove Existing Window Frame REMOVE THESE FRAME PARTS. SIDE JAMBS SILL HEAD JAMB Improper use of hand and power tools could result in personal injury and/or product damage. Follow equipment manufacturers instructions for safe operation. Always wear safety glasses. 1. () Show parts which need to be removed from existing window opening. Work slowly and carefully. Do not damage the siding. 2. Use a utility knife to cut through caulk that surrounds brick mould (FIGURE 2). 3. Use a hammer and pry bar to remove all the brick mould (FIGURE 3). FIGURE 2 FIGURE 3 3

9 Remove Existing Window Frame (cont.) FIGURE 4 Improper use of hand and power tools could result in personal injury and/or product damage. Follow equipment manufacturers instructions for safe operation. Always wear safety glasses. FIGURE 5 FIGURE 6 STOP HERE! DO NOT CUT INTO SIDING OR SHEATHING INTERIOR INTERIOR STOP HERE! DO NOT CUT INTO ROUGH SILL Cut carefully and slowly. Do not cut into exterior siding, interior wall surface or rough sill. 4. Use a reciprocating saw to cut down through the sill, adjacent to each side jamb (FIGURE 4). Stop cutting when you reach the top surface of the rough sill (FIGURE 5). Do NOT cut into rough sill. 5. Remove and discard old sill. 6. Pry out and remove both side jambs. 7. Remove head jamb. 8. After the sill and jambs are removed clean all debris from the rough opening and inspect for: Rot or water damage. Squareness of opening. Measure diagonally from corner to corner. Measurements must be within 1/4" of each other. Check framing lumber for flatness and twist. Check rough sill and header for level. Check trimmer studs for plumb and alignment with each other. Remove any obstructions that would prevent window from fitting properly (FIGURE 6). IMPORTANT: Any problems found must be fixed before proceeding. To complete an effective installation the rough opening must be structurally sound, square, level, plumb and without twist or distortion. 4

10 W FIGURE 3 FIGURE 4 H ROUGH OPENING WIDTH FRAME WIDTH TOP VIEW Rough Opening Preparation FIGURE 2 SIDE VIEW FRAME HEIGHT ROUGH OPENING IMPORTANT: High-quality, exterior, neutral-cure, clear, silicone sealant (compatible with vinyl extrusion and exterior face of the wall) is to be used for all procedures in the following instructions which call for caulking or sealant. IMPORTANT: Check to make sure you have the correct window type and the correct size window (Width and Height) for your rough opening (). 1. Measure the rough opening to ensure that it is not more than 1/2" taller in overall Height or 1/2" wider in overall Width than the Frame Height or Frame Width in (FIGURE 2 & 3). 2. As a cross reference measure the frame Height and frame width of the new window (FIGURE 2 & 3). This provides a double check to ensure the new Visions ELS window will fit in the existing rough opening. 3. Make sure walls are plumb and not twisted (FIGURE 4). Make necessary corrections to ensure walls are plumb and straight (FIGURE 5). If siding exists on the exterior, and the brick mould is to fit within the siding, the offset of the rough opening to the siding may need to be increased. Measure siding opening side to side and top to bottom and compare it to the replacement window. Excess siding may need to be removed and/or the unit shimmed up or down to avoid interference with the replacement unit. FIGURE 5 5

11 FIGURE 6 Rough Opening Preparation (cont.) Improper use of hand and power tools could result in personal injury and/or product damage. Follow equipment manufacturers instructions for safe operation. Always wear safety glasses. FIGURE 7 CUT CORNER & FOLD DOWN ONTO SILL FIGURE 8 FOLD IMPORTANT: Maintain the continuity of any existing weather barrier (house wrap, sill seal, or felt paper) to provide weather integrity and proper drainage. 4. If existing rough sill is not protected with weather barrier self-adhering tape, cut a piece wide enough to lap horizontal run of existing weather barrier (below the rough sill) and provide enough material to fold up onto sill for at least 1" (FIGURE 6). Make piece as long as the rough opening width plus 16". Apply by partially peeling protective liner on one end. Start 8" up on side and press adhesive face onto framing and rough sill. Peel back the protective paper as you apply the self-adhering tape. Keep tape tight as you work along to minimize bulges and bubbles. 5. After application, cut tape along the corners and fold corners and extending flap to overlap any existing weather barrier or felt paper (FIGURE 7). 6. Apply a second continuous piece of weather barrier self-adhering tape on the top surface of the rough sill (FIGURE 8). Cut barrier tape the thickness of the wall and 12" longer than the width of the opening. Extend the edge of the tape 1" past the exterior wall surface. Start the piece (approximately 6") up the side of the rough opening and run it to the bottom of the opening, to the other side of the opening, and 6" up the other side. Cut the sill piece on both corners of the rough opening (as in Step 5), and fold along the outside wall (FIGURE 8). 6

12 Rough Opening Preparation (cont.) FIGURE Cut two pieces of self-adhering weather barrier tape long enough to extend from top of rough opening to bottom of opening. Apply to each side (FIGURE 9). Tape must be wide enough to meet the siding and have at least 1" that can fold onto the rough opening framing. 8. Cut and fold upper and lower corners of side pieces in the same way the sill piece was cut and folded. 9. Cut a piece of weather barrier self-adhering tape for the head. Make it long enough to cover the width of the rough opening and the side pieces just applied. Tape must be wide enough to meet the siding and have at least 1" that can fold up onto the rough opening header (0). Use only enough pressure to cut the excess tape while leaving existing weather barrier intact. 10. Using a utility knife, carefully trim along the rough opening edges to remove any excess weather barrier tape that would prevent window (brick mould or nailing fin) from sitting flush against the framing (1). 1 7

13 Check Rough Opening for Level and Square STRAIGHTEDGE LEVEL FIGURE 2 1-1/2" W x 4-1/2" L SHIMS IMPORTANT: For best results the straightedge must have straight parallel edges and must be shorter than the rough opening by no more than 1". 1. With a level on the straightedge, check level of the rough sill. 2. Place a 1-1/2" x 4-1/2" shim (under the straightedge) at the low end of the rough sill. Locate shim against the side of the rough opening (). Adjust the shim until level is achieved. IMPORTANT: To ensure that the sash operate smoothly, make sure that the sill is level and straight. 3. Measure the opening diagonally from corner-tocorner (FIGURE 2 & 2A). Use top of shim for the lower corner. The measurements should not differ more than 1/4". 4. Apply a generous bead of high-quality, exterior, neutral-cure, clear, silicone sealant (compatible with vinyl extrusion and exterior face of the wall) to the face of the wall around the entire perimeter of the rough opening (FIGURE 3). A For nailing fin units turn to Page 9. For units without nailing fin turn to Page 11. FIGURE 3 SEALANT 8

14 Window Installation Units With Nailing Fin IMPORTANT: When accessories such as jamb extension have been ordered, apply according to the directions on Page 24 BEFORE you install the unit OR prep the rough opening. IMPORTANT: Before you begin, make sure sash is closed and locked. IMPORTANT: Remove all shipping and packing material. FIGURE 2 Improper use of hand and power tools could result in personal injury and/or product damage. Follow equipment manufacturers instructions for safe operation. Always wear safety glasses. Weight of window units and accessories will vary. Use a reasonable number of people with sufficient strength to lift, carry and install windows and accessories. Always consider site conditions and use appropriate techniques when installing. FIGURE 3 IMPORTANT: Rough opening prep and caulking steps described on Pages 5 through 8 must be completed before proceeding. 1. From the exterior lift and center window in the rough opening. While holding unit in place, level unit on the interior or exterior across the sill and head. If necessary to level the unit, place shims directly below the side jambs only. IMPORTANT: If unit is mulled it must be supported with shims under each sill mull jamb for proper support. 2. While holding unit in place, square and plumb jambs (FIGURE 2 & 3). This can be done from the interior or exterior. Check both side-to-side and inside-to-outside. Measure unit from corner-tocorner to check for square. To plumb, level and square, use a pry bar to shift unit and shim as needed. 9

15 Window Installation Units With Nailing Fin (cont.) FIGURE 4 FIGURE 5 FIGURE 7 IMPORTANT: If unit is to meet design pressure ratings, it must be installed the same way as it was tested at the lab. A maximum 1/4" shim space is required around the perimeter. Unit must be secured with #8 steel screws, long enough to penetrate framing material by at least 1-1/2", through ALL pre-punched nailing fin holes. Please refer to the test reports on line at or contact your customer service representative. 3. Secure a side top corner with a #8 steel screw long enough to penetrate the framing material by at least 1-1/2" (FIGURE 4). NOTE: If maintaining design pressure ratings are not a concern, roofing nails long enough to penetrate framing material by at least 1-1/2", may be used instead of screws. 4. Check again for level, plumb and square. Use a pry bar to slide bottom of window left or right until diagonal measurements are exactly the same (FIGURE 5). 5. Secure opposite top corner of unit and check again for level, plumb and square (FIGURES 7 & 8). Use shims and a straightedge to straighten the side and top jamb. When straight, fasten through the prepunched holes in the nailing fin. In a similar manner, straighten the sill and fasten through all of the prepunched holes in the sill nailing fin. Finish securing unit in opening by screwing through all the prepunched holes in the nailing fin. Fastener heads should not over compress the nailing fin. NOTE: If maintaining design pressure ratings are not a concern, roofing nails long enough to penetrate framing material by at least 1-1/2", may be used instead of screws. Continue nailing fin unit installation on Page 18. FIGURE 8 10

16 Window Installation Without Nailing Fin PLEASE READ Visions ELS windows, without nailing fins, can be installed either by fastening through the balance pockets or by using installation clips. Both methods will be explained. Improper use of hand and power tools could result in personal injury and/or product damage. Follow equipment manufacturers instructions for safe operation. Always wear safety glasses. IMPORTANT: When a Visions ELS window is installed without a nailing fin, a fulllength drip cap MUST be installed at the time of window installation. See Page 12. SCORE WITH UTILITY KNIFE Remove Nailing Fin (if required) 1. Place window exterior side up on a smooth flat surface. Score each fin, next to the brick mould, with a utility knife (). Use a hacksaw or tin snips to make an initial cut into a fin (FIGURE 1A). Now bend the fin, adjacent to this cut, up and down with locking pliers until it breaks off (B). Continue this method until all fins are removed. A B Extra Caulking Required For Install Without Nailing Fin SILICONE SEALANT 3 SEALANT BEADS. 1/2" DIA., 1" APART, 4" LONG. SPACE EACH SET 16" TO 20" APART OR RUN FULL WIDTH OF SILL. In lieu of mechanical fasteners at the sill, set(s) of silicone sealant are required. Place sealant on the sill in groups of three beads that are 4" long, 1/2" in diameter, with each bead spaced 1" from each other. Space silicone bead sets on the sill every 16" to 20" along the width of the unit (). For shorter width units, place the bead set at the middle. If rough opening height prevents 1/2" diameter caulk beads from making an effective seal, add solid full-length material to reduce rough opening height. See an alternative method under the caution on the next page. 11

17 Window Installation Without Nailing Fin Screw In Through Balance Pocket IMPORTANT: When accessories such as jamb extension have been ordered, apply according to the directions on Page 24 BEFORE you install the unit OR prep the rough opening. IMPORTANT: Before you begin, make sure sash is closed and locked. IMPORTANT: Remove all shipping and packing material. Weight of window units and accessories will vary. Use a reasonable number of people with sufficient strength to lift, carry and install windows and accessories. Always consider site conditions and use appropriate techniques when installing. FIGURE 3 FIGURE 2 CAULK UNDERSIDE OF DRIP CAP. APPLY BEAD FULL LENGTH & AT ENDS. IMPORTANT: All Steps on Pages 1 through 8 and the extra caulking described on Page 11 MUST be completed before proceeding. Install Drip Cap 1. Measure width of unit and cut drip cap so it is 1/8" longer than width of top brick mould. 2. Apply a generous, continuous bead of sealant to the back side of the vertical leg of the drip cap (). 3. Insert top lip of drip cap under siding and push snugly to top (FIGURE 2). Apply caulking as shown. Center drip cap side-to-side in the opening. Do not wipe extra caulk off sill while installing unit. As an alternative, don t caulk sill as instructed on Page 11. Insert window into rough opening (drip cap must be in place). Use temporary shims to lift the unit high enough to apply a generous bead of sealant under the unit, along its full width. After this sealant is installed, use a pry bar to remove the temporary shims and lower unit onto sealant bed. Then proceed as in Step 4 below. Insert Window Into Rough Opening 4. From the exterior lift and center window on the rough opening. Insert head brick mould under drip cap, centering window from side-to-side, and then slide remaining body of window into the rough opening. Insert unit far enough into the rough opening so the back side of the brick mould is embedded in the sealant applied around the exterior face of the rough opening and the sill rests on the sealant bed. IMPORTANT: If unit is mulled it must be supported with shims under each sill mull jamb for proper support. When installing unit, bracing, clamps, another person or some way to hold unit in opening is required until unit is fully secured with screws or installation brackets. 5. While holding unit in place, level it on the interior or exterior across the sill and head. From the interior, add shims between rough opening and window frame to hold window firmly in alignment. Square and plumb jambs from the interior. Check both side-to-side and inside-to-outside. Measure unit from corner-to-corner to check for square. To plumb, level and square, use a pry bar to shift unit. Add more shims to hold window firmly in place for the next steps. 12

18 Window Installation Screw In Through Balance Pocket FIGURE 4 CAM IN NORMAL LATCHED POSITION FIGURE 5 UPWARD ROTATION RELEASES CAM PUSH DOWN TO RELEASE CAM BALANCE SHOE CAM BALANCE SHOE Improper use of hand and power tools could result in personal injury and/or product damage. Follow equipment manufacturers instructions for safe operation. Always wear safety glasses. 6. With unit held firmly in rough opening, remove lower sash. See sash removing instructions on Page 21. Step 7 must be performed before Step 8 otherwise the uncontrolled release of spring tension could cause damage to persons or property. 7. Release tension on balance shoe (FIGURE 4). Insert a medium sized Phillips screwdriver into the balance shoe while applying firm downward pressure. Push down with the screwdriver to release the cam latch while maintaining pressure against the balance shoe (FIGURE 5). With screwdriver still holding the released cam, slowly allow the shoe to ride up the track until the top of the balance shoe stops against the bottom of the balance housing (FIGURE 6). 8. Slide the sash stop down to gain access to the balance screw. After releasing balance tension remove balance housing by unscrewing mounting screw (FIGURE 7). Lay balance housing out of the way on window sill (FIGURE 8). NOTE: The balance shoe will stay in the frame pocket. 9. Repeat Steps 7 and 8 to remove any other sash balances. FIGURE 7 FIGURE 6 TOP OF BALANCE SHOE FIGURE 8 BALANCE STILL INSTALLED BOTTOM OF BALANCE HOUSING CAM RELEASED AND RESET BALANCE REMOVED & LAYING ON SILL 13

19 Window Installation Screw In Through Balance Pocket FIGURE 9 BALANCE SCREW HOLE HOLE THROUGH 1ST WALL ONLY. 3 INTERIOR KNIFE EDGE COUNTERSUNK ATTACHMENT SCREW HOLE BALANCE SHOE PIVOT PIN IMPORTANT: Before each screw is installed, check for level, plumb and square. Use a prybar to shift window and shim as necessary. 10. Measure at least 3" down from balance screw hole, in center of balance pocket, and mark location. 11. Add shims between window frame and rough opening at this location 12. At this spot drill a 1/8" diameter hole through the balance pocket into the rough opening framing (FIGURE 9). Do not bore countersink completely through the wall of the balance pocket (FIGURE 9). 13. Use a countersink to make a recess in the face of the balance pocket so a screw will sit flush or slightly below the surface of the vinyl (0). 14. Fasten window frame to rough opening with a #7 x 2" drywall screw through countersunk pilot hole (1). Tighten screw until it meets wall of balance pocket. Do not overtighten. 15. Repeat Steps 11 through 12 at a point 3" above the sill. 16. Repeat Step 11 through 12 and space screws 12" to 16" apart between the top and bottom. 17. Fasten head jamb and other side jamb in a similar manner. IMPORTANT: Do not fasten through the sill. ALTERNATE SCREW IN METHOD 1. Mark and drill 1/8" diameter pilot holes as in Steps and at locations listed in Steps Using an 11/32" diameter drill, enlarge pilot hole through first wall only. 3. Insert a #8 x 1-1/4" Phillips pan head screw through this hole and into framing. Tighten screw until head disappears below surface of first wall and pulls up snugly against inner wall of window frame (2). Install screws in all locations. Re-Install Balances & Sash 1. No matter what screw-in method was used, reinstall balances and relocate sash stops. To make sash installation easier, position balance shoe at the half way point of sash travel. To position shoe, use a stiff-bladed putty knife and push down on the knife edge, on the interior side of the balance shoe pivot pin (3). Slide whole shoe assembly to desired positron and then slowly remove the putty knife. 2. Re-Install sash. See instructions on Page

20 Window Installation Using Installation Clips Improper use of hand and power tools could result in personal injury and/or product damage. Follow equipment manufacturers instructions for safe operation. Always wear safety glasses. IMPORTANT: Installation clips must be properly attached to head and side jambs BEFORE window is installed in rough opening Do not attach clips to sill. FIGURE 2 IMPORTANT: If jamb extension was ordered, and not applied, install it now. See Page 24. Adding jamb extension after installation clips are installed will be more difficult. 1. Lay windows on a smooth, clean surface with interior facing up. 2. If installation clips were requested with the order, they should be attached and hanging on the frame (). Rotate clips from shipping position. 3. Place a clip on the vertical sides 4" to 6" from each corner (FIGURE 2) and 1-3/8" to 2" up from the back of the brick mould (FIGURE 3). Attach remaining clips, at the same height, 16-18" apart on the head and side jambs. IMPORTANT: Do not attach clips to the sill! Make sure the clips are perpendicular to the unit. Secure each clip to the window frame with five #6 x 1/2" long pan head screws (FIGURE 4). IMPORTANT: Do not over tighten the screws! FIGURE 3 FIGURE 4 15

21 FIGURE 5 Window Installation Using Installation Clips (cont.) IMPORTANT: All Steps on Pages 1 through 8 and the extra caulking described on Page 11 or Page 12 MUST be completed before installing the window. IMPORTANT: Straighten and support mull unit sills with wood shims under the ends of the jambs. FIGURE 6 CAULK UNDERSIDE OF DRIP CAP. APPLY BEAD FULL LENGTH & AT ENDS. FIGURE 7 IMPORTANT: When a Visions ELS window is installed without a nailing fin, a fulllength drip cap MUST be installed at the time of window installation. Install Drip Cap 4. Measure width of unit and cut drip cap so it is 1/8" longer. 5. Apply generous, continuous bead of sealant on back vertical leg of drip cap (FIGURE 5). 6. Insert top lip of drip cap under siding and push snugly to top (FIGURE 6). Apply caulking as shown. Center drip cap side-to-side in the opening. Do not wipe extra caulk off sill while installing unit. As an alternative, don t caulk sill as instructed on Page 11 but do this. Insert window into rough opening (drip cap must be in place). Use temporary shims to lift the unit high enough to apply a generous bead of sealant under the unit, along its full width. After this sealant is installed, use a pry bar to remove the temporary shims and lower unit onto sealant bed. Then proceed as in Step 4 below. Insert Window Into Rough Opening 7. When all clips are securely attached to the head and side jambs, insert head brick mould under drip cap, centering it from side-to-side and then slide remaining body of window into the rough opening. Center window in the rough opening. Level unit on the interior or exterior across the sill and head. If necessary to level unit, place shims directly below the side jambs only. While holding unit in place, square and plumb jambs from the interior of the unit. Check both side-to-side and inside-to-outside. Measure unit from corner-tocorner to check for square. To plumb, level and square, use a pry bar to shift unit and shim as needed. IMPORTANT: Make sure brick mould is flush against rough opening and fully embedded in caulk applied earlier. 16

22 Window Installation Using Installation Clips (cont.) FIGURE 8 FIGURE 9 WINDOW SIDE JAMB SHIM ROUGH OPENING FRAMING INSTALLATION CLIP WINDOW SIDE JAMB Improper use of hand and power tools could result in personal injury and/or product damage. Follow equipment manufacturers instructions for safe operation. Always wear safety glasses. IMPORTANT: You MUST place shims between each installation clip (FIGURE 8) and the rough opening to prevent jamb from twisting as clips are bent for fastening to framing members. 8. Starting at the bottom corner of the unit bend the installation clip approximately 90 towards the framing material and secure clip using two #6 pan head screws or galvanized roofing nails long enough to penetrate framing materials by 1-1/2" (FIGURE 9). 9. Check level and plumb. Adjust as necessary and then fasten the other bottom corner in the same manner as the first corner. Check and maintain level and plumb as you continue around the unit securing each clip with four #6 pan head sheet metal screws or galvanized roofing nails long enough to penetrate framing materials by 1-1/2". INSTALLATION SHIM CLIP ROUGH OPENING FRAMING 17

23 Weather Barrier Self-Adhering Tape Application Units With Nailing Fin 1. On the exterior, apply a high-quality weather barrier self-adhering tape or equivalent to cover the nailing fin, the installation holes and the joint between the nailing fin and the structure s framing. Width and length will be determined by space left between new window and siding (). Tape must cover the entire nailing fin, including the installation holes and the joint between the fin and the framing (). Apply sill piece first. Then apply side pieces so they overlap the sill. Lastly apply the head piece so it overlaps the side pieces. In () solid wood trim will be cut to fit the gap between window and siding. NOTE: Window shown is a Visions 2000 but procedure would be the same for a Visions ELS installed with an integral nailing fin. Exterior Finishing Details 1. Apply a bead of sealant to the joint between the siding, brick mould and any trim. Apply around the window s entire perimeter (). 2. After sealant is applied, and before it dries or sets, smooth out to look like (FIGURE 2). FIGURE 2 18

24 Square and Straighten the Interior All Install Methods 1. Measure the entire window assembly diagonally in both directions ( & 1A). A Improper use of hand and power tools could result in personal injury and/or product damage. Follow equipment manufacturers instructions for safe operation. Always wear safety glasses. FIGURE 2 SIDE JAMB ROUGH OPENING 2. Shim the top and bottom ends of the side jamb on the left or right (FIGURE 2) to get the diagonal measurements ( & 1A) of the entire window assembly exactly the same. Using a level as a straightedge, place shims between the frame and the rough opening to straighten the side jamb and sill (FIGURE 2). Loosely insulate between the window frame and rough opening. IMPORTANT: Straighten and support mull unit sills with wood shims under the ends of the jambs. IMPORTANT: Do not over pack insulation. IMPORTANT: Do not use expandable foam. Installation is ready for interior wall finish and trim. Check Sash Operation and Alignment FIGURE 3 Sash is Equal on Both Sides 1/2" 1. Unlock window and raise sash until it is fully open. Lower the sash to within 1/2" from the sill (FIGURE 3). The gap should be equal on both sides. 2. If gap is unequal the unit requires adjustment. Follow procedures in the section Square and Straighten the Interior. Check gap after each adjustment until an equal reveal is obtained. 19

25 FIGURE 2 LOCKED Window Lock & Unlock SINGLE HUNG TILT 1. To lock unit, lower sash and rotate sash lock levers CLOCKWISE as far as they will go (). The lock cams must engage lock slot insert in the meeting rail. 2. Unit is unlocked when sash lock lever is rotated as far as it will go COUNTERCLOCKWISE (FIGURE 2). 3. (FIGURE 3) shows a top view of the sash with locking cam exposed and lever halfway between lock and unlock. UNLOCKED FIGURE 3 LOCK UNLOCK 20

26 Sash Removal Single Hung Tilt If removing or tilting sash in and returning to closed position while standing on a ladder or step stool, be careful not to loose your balance. Sash can be heavy and caution should be used when removing. It is recommended that the sash be removed with adequate number of persons. FIGURE 2 FIGURE 3 SLIDE LATCHES TOWARD CENTER OF WINDOW TILT INWARD Use care when working on ladders and scaffold, falls could occur. Follow all safety procedures recommended by ladder, scaffold and tool manufacturers. Use care when working around window openings, a fall could occur. 1. Unlock and raise sash approximately 4" (). 2. With index fingers, slide tilt latches (on top of sash) towards center of window until latches clear the side jamb (FIGURE 2). 2. Pull or tilt top of sash in toward you (FIGURE 3). Sash now tilts in, for cleaning, while remaining hinged at the bottom. 3. To remove the sash, tilt sash in so it is at right angles to the window frame (FIGURE 4). Grasp the sash firmly on both sides and lift one side straight up to disengage the sash pivot pin (FIGURE 5). Lift the opposite side up and out of the liner. FIGURE 4 FIGURE 5 21

27 FIGURE 2 INNER TRACK BALANCE SHOE FOR SASH Sash Re-Install NOTE: ON SINGLE HUNG TILT UNITS Only the lower sash is removable. IMPORTANT: When placing sash into side jambs, the sash pivot pins MUST BE ABOVE the balance shoes so the latching mechanism in the shoe will engage pivot pins when the sash is lowered onto the balance shoes. 1. Grasp the sash so that the exterior surface is up (FIGURE 2) and the bottom edge of the sash faces the window (pivot pins are located at the bottom edge of the sash) (FIGURE 3). 2. With one side of sash angled up (FIGURE 2), place pivot pin so it sits on the top of the balance shoe in the side jamb (FIGURE 3). Lower opposite side of the sash, so that its pivot pin is above opposite side balance shoe (FIGURE 3A). FIGURE 3 BOTTOM EDGE OF SASH BOTTOM OF SASH BALANCE SHOE PIVOT PIN LOCATION EXTERIOR SURFACE A PIVOT PIN SEATS HERE BALANCE SHOE SLOT If pivot pins are placed below balance shoes the pivot pins will not be supported. Sash will have no counter balance and could fall rapidly possibly causing personal injury or property damage. When inserting sash in frame, pivot pins MUST BE ABOVE balance shoes. 3. Align the pivot pin with the slot on the balance shoe (FIGURE 3 & 3A). 4. Slide sash down until each pivot pin fully engages the balance shoe slot. 5. After pivot pins are fully engaged in balance shoes, tilt or push the top of the sash up and away from you (FIGURE 4) until the tilt latches on top of sash snap into both side jambs. Tug gently inward on top of lower sash to check tilt latch engagement. Be sure tilt latches on BOTH sides are fully seated (FIGURE 5) to keep window from unintentionally falling inward. FIGURE 5 FIGURE 4 TILT OUTWARD SASH CLOSED WITH TILT LATCH FULLY ENGAGED 22

28 Screen Removal FIGURE 2 CHANNEL ON MEETING RAIL SCREEN IN CHANNEL AT SILL View from outside with screen in place. FIGURE 3 View from inside. LIFT TABS AND PUSH BOTTOM OUT Screen will not stop children, any one or anything from falling out window. Keep children and objects away from open window. NOTE: Screen is held at the the top by a channel in the meeting rail and at the bottom by a channel in the sill (FIGURES 1 & 2). 1. Unlock sash and raise fully. Follow previous instructions for unlocking sash. Maintain firm grip on screen so wind or other conditions will not pull it from your grasp, endangering people and objects below your window. 2. From the inside, firmly grasp tabs at bottom of screen and pull upward until bottom of screen clears screen channel in sill (FIGURE 3). 3. While holding screen, push screen outward and down until top drops out of channel in meeting rail. 4. Carefully transfer your grip to the sides of the screen. Then rotate the screen and bring inside. FIGURE 4 Screen Re-Install 1. Orient screen with tabs down and to the inside and springs up. 2. With sash fully raised maneuver screen through opening and insert top of screen into channel in meeting rail. Center screen side-to-side in the window frame. 3. With top of screen in meeting rail channel, lift screen up enough to compress springs (FIGURE 4). 4. With springs compressed, pull bottom of screen inward until bottom seats in sill channel. 23

29 Jamb Extension Option FIGURE 2 FRAME HEIGHT FRAME WIDTH IMPORTANT: Jamb extension must be applied to the window unit BEFORE the unit is installed or the rough opening is prepared. Place unit and jamb extension pieces (interior facing up) on a clean flat surface (). NOTE: A Visions 2000 Casement window is shown, however the Jamb Extension application procedure is the same for all vinyl windows. NOTE: For non-dpr installations only. Rough opening may need to be enlarged 3/8" to 1/2" to provide clearance for accessories and insulation. DPR installations MUST maintain the 1/4" shim space on all sides (see Page 10). How To Measure When Lineal Jamb Extension is Ordered To find the horizontal and vertical lengths when jamb extension is ordered in lineal pieces, measure the frame width for the horizontal pieces (FIGURE 2). Cut back the vinyl snap-in-clip by 11/16" on each end of the horizontal jamb extension only (FIGURE 3). The length for the vertical pieces is the frame height minus 1-3/8" (FIGURE 2). To Apply Jamb Extension 1. Lay the pieces of jamb extension, so that the vinyl snap-in-clip faces the window (FIGURE 3). FIGURE 3 SNAP-IN-CLIP FACES WINDOW IMPORTANT: On mull or stacked units, in order for the jamb extension to run the full length or width of the units, the snap-in-leg must be notched (FIGURE 4A) where the units intersect (FIGURE 4). FIGURE 4 4A CUT BACK BY 11/16" 24

30 Jamb Extension Option (cont.) FIGURE 5 FIGURE 6 Flush To Frame's Edge 5A Improper use of hand and power tools could result in personal injury and/or product damage. Follow equipment manufactures instructions for safe operation. Always wear safety glasses. NOTE: Install the horizontal jamb extensions so their ends are flush with the ends of the window frame (FIGURES 5 & 5A). 2. Using a rubber mallet, fully secure each horizontal jamb extension snap-in-clip into the full length of the window s interior accessory groove (FIGURE 5). 3. Set the vertical jamb extension pieces between the horizontal pieces. Apply both vertical pieces of wood jamb extension using a rubber mallet to exert enough force to snap the snap-in-clip into the interior accessory groove (FIGURE 5). 4. Align the side of the vertical piece with the end of the horizontal piece or use a small square to square the vertical extension. While holding items aligned with each other, drill 2 holes in the back of the horizontal piece. Fasten the horizontal piece to the vertical piece with #7 x 1-1/4" Phillips head stainless steel flat head screws (FIGURE 6). Repeat for each corner where vertical and horizontal jamb extensions meet. 25

31 Recommended Finishing Instructions Always follow chemical manufacturers safety instructions when using chemicals to avoid injury or illness. For Vinyl and Aluminum Surfaces Vinyl and aluminum surfaces may be cleaned with mild soap and water. Hard to remove stains and mineral deposits may be removed with mineral spirits. Do NOT clean with gasoline, diesel fuel, solvent based, or petroleum based products. Do NOT use abrasive materials against vinyl, aluminum, or glass surfaces. Do NOT scrape or use tools that might damage the surface. Do NOT paint vinyl or aluminum surfaces. For Bare Wood Surfaces For best results, wood should be sealed immediately upon installation or upon receipt, especially if unit is being stored for ANY length of time. 1. Remove all construction and adhesive label residue with mineral spirits before finishing. 2. Lightly sand surfaces being finished with 180 grit or finer sandpaper. Be careful not to scratch the glass. 3. After sanding, clean-off sanding dust using lacquer thinner applied to a cloth so the cloth is slightly damp. Let surface dry completely. -If a painted surface is desired: If a wood unit is delivered with factory-applied primer paint, it may be painted without repriming, providing the finish paint coat is applied within six (6) months of unit installation. If a factory-primed wood unit requires repriming contact your customer service representative for help in selecting a primer compatible with the factory applied material. Factory-applied Accentials TM color system finishes in standard, designer or custom colors do not require additional painting. For touch up paint specifications contact your customer service representative. 1. An unprimed wood unit requires priming. Use only oil-based primer. Use compatible oil or water-based finish coats. Refer to the primer and paint manufacturers instructions. 2. When priming bare wood or repriming, cover all exposed wood surfaces. Priming all exposed surfaces helps prevent end splitting, warping and/or checking. 3. Once primed, apply two (2) coats of paint (again on all exposed sides) to each item. -If a stained surface is desired: If no sealer is applied over stain, the wood will weather very rapidly and defects will occur. Apply at least two (2) coats of sealer. 1. Use only oil-based stain. A gel stain is easier to apply as it does not easily run or drip. The clear top coats may be oil or water-based. Apply at least two top coats of sealer or varnish. A pre-stain wood conditioner, applied before staining, will help softer woods like pine absorb stain more evenly. Apply both wood conditioner and desired stain according to the manufacturers instructions. 2. Apply one (1) coat of sealer to the stained surface and let dry. Using a spar (marine) varnish as a sealer provides extra protection against sunlight and moisture. Let sealer dry completely. 3. Before applying the next finish coat, make sure the previous coat is completely dry. Then lightly sand previous finish coat with 180 grit or finer sandpaper. Clean off all sanding dust and wipe surfaces with a tack cloth. 4. Apply next coat of desired finish to surface and let dry. Apply only one coat at a time. 5. For any additional coats of finish, repeat steps 3 and 4. -For a clear (natural) finish: Follow Steps 1, 2, and 3 under Bare Wood and Steps 2, 3, 4, and 5 under stained surface. 26

32 Weather Shield Products With Synthetic Stucco Serious concerns have been raised about excessive moisture problems in homes and other buildings that have Exterior Insulation Finish Systems, commonly referred to as EIFS or Synthetic Stucco. Many experts agree that a certain amount of water or moisture can be expected to enter almost any building exterior system. The building system should allow such water and moisture to escape or weep to the exterior, so no damage occurs. However, some EIFS systems may not allow water or moisture that penetrates the wall system to weep to the exterior. This can cause excessive moisture to accumulate within the wall system, which can cause serious damage to wall and other building components. It has been reported that so-called barrier EIFS systems are particularly prone to this problem. Moisture problems in any type of building structure can be reduced by proper design and construction with appropriate moisture control considerations, taking into account prevailing climate conditions. Examples of moisture control considerations include flashing and/or sealing of all building exterior penetration points, use of appropriate materials and construction techniques, adherence to applicable building codes, and general attention to proper design and workmanship of the entire building system, including allowances for management of moisture within the wall system. Determination of proper building design, components and construction, including moisture management, are the responsibility of the design architect, the contractors, and the manufacturer of the exterior wall finish products. Questions and concerns about moisture management issues should be taken up with these professionals. Weather Shield Mfg., Inc. is not responsible for problems or damages caused by deficiencies in building design, construction or maintenance, failure to install our products properly, or use of our products in systems that do not allow for proper management of moisture within the wall system. Part No /05 Printed in U.S.A Weather Shield Mfg., Inc.