ControlEdge 900 Platform Modules Specifications

Transcription

1 ControlEdge 00 Platform Modules Specifications , September Overview The Honeywell ControlEdge HC00 Controller is an advanced loop and logic controller offering a modular design sized to satisfy the control and data acquisition needs of a wide range of process equipment. I/O Modules The following I/O modules are available to create a custom control solution. Channel Universal IO Module Galavanically isolated Input/Output to chassis (p.) -point universal analog input modules: Galvanic isolation point to chassis inputs may be mixed on a module and may include multiple thermocouple types, RTDs, ohms, voltage or mill voltage types all easily assigned using the Process Control Designer configuration tool. High point-to-point galvanic isolation simplifies installation and saves the expense of external isolation hardware (p.). -point high level analog input module: each point is configurable for V or ma. Galvanically isolated point to chassis. Galvanically isolated point to point (p.0). 50- ohm shunt resistors can be added per channel. -point galvanically isolated analog output module. Galvanically isolated point to chassis supports from 0 to ma each (p.). -point analog output, galvanically isolated in groups of points. Galvanically isolated point to chassis. Supports from 0 to ma each (p.). -point analog output, galvanically isolated in groups of points. Galvanically isolated point to chassis. Supports from 0 to ma each (p.). -point digital input modules: Contact closure type, DC Voltage, AC Voltage and AC/DC voltage types (p.5). Galvanically isolated in groups of channel to chassis -point digital input module: DC voltage. Galvanically isolated point to chassis. Galvanically isolated in groups of points (p.5). -point AC or -point DC digital output modules (sinking type). Galvanically isolated point to chassis. Galvanically isolated in groups of points (p.). -point digital output: DC voltage (sourcing type). Galvanically isolated point to chassis. Galvanically isolated in groups of points (p.). -point relay output module: four form C type and four form A type relays. Galvanically isolated point to chassis. Galvanically isolated relay to relay (p.). channel Pulse/Frequency/Quadrature I/O module. Galvanically isolated point to chassis (p.). Insert and Removal of I/O under Power For ease of maintenance, the ControlEdge HC00 controller supports removing and inserting I/O modules from the module rack without removing power from the controller. Each module is sensed for validity by the controller and auto-configured on insertion. Other Modules In addition to I/O, the following modules are available. Failsafe Scanner module, single port (p.) Scanner Module, dual port (p.) Universal AC Power Supply, 0W (p.) Power Supply VDC, 0W (p.) Redundant Switch Module (p.) Power Status Module (p.) All ControlEdge 00 Platform I/O modules support a user specified failsafe value (analog) or state (digital) that the module outputs or inputs will assume if communication between the controller and the module is interrupted. Output modules are also disabled if the controller fails to start. Module diagnostics are not initiated if the control strategy does not call for the inputs or outputs on the modules to execute. Failsafe is restricted to de-energize in safety applications.

2 ControlEdge 00 Platform Modules Remote Terminal Panels Optional DIN rail mounted Remote Terminal Panels (RTPs) are available for use with pre-wired cables to reduce installation time and labor expense. Three types of RTPs are available: analog inputs, relay outputs, and other I/O modules. Three cable lengths are also available to match hardware to installation variations. Analog inputs RTPs include transmitter shunt resistors and transmitter power terminals with individual circuit fuses. The Relay Output RTP includes a fuse and power disconnect switch for each output. All the three types of RTP panels also switch power to allow module removal and installation under controller power. See page. Terminal Blocks -screw Barrier style and Euro style terminal blocks are available for use with all ControlEdge HC00 I/O Modules. Red terminal blocks are used for high voltage connections for added safety while black terminal blocks are used for low voltage connections. A -terminal Euro style block is available with the AI, the and AO as well as the DC DI and DC DO module types. See page. Specifications for modules I/O Module Attributes Remove & Insert under power LED Channel State indicators LED Module Status indicator I/O Labels Processor Terminal Boards Standard. Modules are automatically sensed and configured on insertion. Field power shall be disconnected before removing field terminal blocks. Via light pipes at front of module, one state LED for each digital I/O point green indicates ON, logic side Via light pipe, one per module, tri-color to represent module status, Green = OK, Red = Fault (# of flashes indicates fault), Amber = Override (Force) Color-coded, on module door, removable, with write-on area to label I/O Micro-controller per module for parallel processing screw: Barrier or Euro style, tin-plated or gold-plated (for DC connections) screw: Euro style gold plated (Required with certain higher capacity modules) Keying Environmental and Vibration Specifications Mounting Standard 5mm wide DIN Rail Hardware keying matches each module to its terminal block with its field wiring. Provides connection of field wiring to controller I/O within an enclosure only. Dimensions. (. mm) x.0 (.0mm) x.0 (.0mm) (L x W x H) Vibration Amplitude Acceleration Vibration Tray material Tray and end caps Flammability Environmental Temperature Relative Humidity Harsh Environment ** ROHS** ** Except PSU module 5Hz to 5.Hz,.0mm (0.0 ) amplitude (peak to peak) 5. to 50Hz,.0-g Sweeping, at rate of. octave/min. Polyvinyl Chloride (PVC) UL-V0 Operating: 0 deg. C (F) to 0 deg. C (0F) Storage: -0 deg. C (0F) to 0 deg. C (5F) Operating: 0% to 0% Non-condensing Storage: 5% to 5% Non-condensing All the modules including CPU, Scanner, PSU, RTP, Backplane, RSM/PSM, and Backplanes have conformal coating that is suitable for operation in G level of harsh environment. Entire system is compliant to RoHS directive

3 ControlEdge 00 Platform Modules Certifications CE EN-:, EN--:0, EN550:0/A,0, EN00-:0 UL Certificate: E UL Listed- Process Control Equipment, Electrical UL 00- nd Edition ATEX Certificate: HON 0.0 II G Ex na IIC T* Gc EN 00-0: ; EN 00-5: 0 CSA Certificate: 5 Class I, Division, Groups A, B, C D; T* CAN/ CSA C. No. 0-M; CAN/ CSA C. No. -M; CAN/ CSA C. No 00.-; CAN/ CSA C. No 00.B-; CSA C. No. -M FM Certificate: 0 Class, Div. Groups A, B, C, D; T* FM 00: 0; FM : 0; FM 0: 05 * Module Temperature: Classifications T to T Cables High voltage Low voltage I/O module Compliance CE Conformity Lengths:.0,.5, 5.0 meters. Cable power is limited to Amps per module at 0C (0 degrees F) and Amps at 5C ( degrees F). Lengths:.0,.5, 5.0 meters. This product is in conformity with the protection requirements of the following European Council Directives: 0/ 5/ EC, the Low Voltage Directive (evaluated to EN00-:0) 0/0/EC, the EMC Directive (evaluated to EN-:). Conformity of this product with any other European Council Directive(s) shall not be assumed. General Purpose Safety Compliant with EN00-, UL00- nd Edition, CSA C. No. 00- Hazardous (Classified) Location Safety Controller (C0, C50, C0, C5) Module Type FM Class, Div., Groups A, B, C, D Class, Zone, IIC Safety Module Controller (C0S, C50S, C0S and C5S) Power Supply (P0, P) Power Status (PSM)) Scanner ( or Port) Safety Scanner ( or Port) Redundant Switch (RSM) Analog Input (Universal channel) Analog Input (High Level channel) Analog Output ( Channel) Analog Output ( channel) Analog Output ( channel) Digital Input, Contact type ( Channel) Digital Input, Vdc ( channel) Digital Input, /0 Vac ( channel) Temperature Classification T T T T T T T T T T T TC T5 T TC@ Ta = 0 deg. C Ta = 0 deg. C

4 ControlEdge 00 Platform Modules Digital Input, /0 Vac ( channel 5 Vdc) Digital Input Vdc ( channel) Digital Output, Relay type ( channel) Digital Output, Vdc, ( channel) Digital Output, /0 Vac ( channel) Digital Output Vdc ( channel) Pulse/Frequency/Quadrature ( channel) Universal IO Module ( channel) TC@ Ta = 0 deg. C Ta = 0 deg. C TC@ Ta = 0 deg. C Ta = 0 deg. C T5 T T T T5 T Power Supply P0 Power Supply (00P0-xxxx) The P0 power supply provides 5VDC and VDC to satisfy the power requirements of a rack with a controller and local I/O, a rack with a scanner, and remote I/O. The 0-watt capacity allows for almost any mix of I/O modules in one rack. See Module Specifications starting on page. A tool-secured door covers the high voltage connections; test jacks behind the door allow for quick verification of proper operation. An internal non-replaceable fuse limits supply current under certain fault conditions. P Power Supply (00P-xxxx) The P power supply provides 5VDC and VDC to satisfy the power requirements of a rack with a controller and local I/O, a rack with a scanner and remote I/O or a redundant controller rack. The 0-watt capacity requires minimal de-rating of the available ControlEdge HC00 I/O modules. A toolsecured door covers the voltage connections. An internal non-replaceable fuse limits supply current under certain fault conditions. Wiring Operating Voltage P0 Power Supply (00P0- xxxx) Screw type terminals, Wire gauge #- AWG Universal Power, 0-VAC, - Hz P Power Supply (00P-xxxx) Screw type terminals, Wire gauge #- AWG -VDC Input Rating 0VA.5W Output Rating 0W 0W In Rush Current Amps peak-to-peak for 50 ms at 0 VAC In-rush current: 0A for Fuse Internal, non-replaceable Internal, non-replaceable Test jacks 5 volt, Volt None Hold up time 5VAC, 0HZ maximum Load See next section for how to choose an AC power supply.

5 ControlEdge 00 Platform Modules 5 How to choose an AC Power Supply Module type SIL CPU A B C D E Enter Quantity Max 5 V Max V Calculate 5V current ( D = A * B) Calculate V current ( E = A * C) Controller C0S CPU ( ) ma 0 ma ( ) ( 0 ) Controller C50S CPUL ( ) 0 ma 0 ma ( ) ( 0 ) Controller C0S CPU ( ) 50 ma 0 ma ( ) ( 0 ) Controller C5S ( ) 500 ma 0 ma ( ) ( 0 ) I/O Scanner Port ( per I/O rack) - SIL ( ) I/O Scanner Port ( per I/O rack) - SIL ( ) Non-SIL CPU 0 ma 0 ma 0 ma 0 ma ( ) ( 0 ) ( ) ( 0 ) Controller C0 CPU ( ) ma 0 ma ( ) ( 0 ) Controller C50 CPU ( ) 0 ma 0 ma ( ) ( 0 ) Controller C0 CPU ( ) 50 ma 0 ma ( ) ( 0 ) Controller C0R CPU ( ) 500 ma 0 ma ( ) ( 0 ) I/O Scanner Port ( per I/O rack) ( ) I/O Scanner Port ( per I/O rack) ( ) 0 ma 0 ma 0 ma 0 ma ( ) ( 0 ) ( ) ( 0 ) Power Status Module (PSM) ( ) ma 0 ma ( ) ( 0 ) Analog Input ( pts) ( ) 0 ma 5 ma ( ) ( ) Analog Input ( pts) ( ) 5 ma 50 ma ( ) ( ) Analog Output ( pts) * ( ) 0 ma 0 ma ( ) ( ) Analog Output ( pts) *** ( ) 5 ma 50 ma ( ) ( ) Analog Output ( pts) *** ( ) 50 ma 00 ma ( ) ( ) AC Digital Input ( pts) ( ) 0 ma 0 ma ( ) ( 0 ) DC Digital Input ( pts) ( ) 0 ma 0 ma ( ) ( 0 ) AC/DC Digital Input ( pts) ( ) 0 ma 0 ma ( ) ( 0 ) Contact Input ( pts) ( ) 0 ma 0 ma ( ) ( ) DC Digital Input ( pts) ( ) 5 ma 0 ma ( ) ( 0 ) AC Digital Output ( pts) ( ) ma 0 ma ( ) ( 0 ) DC Digital Output ( pts) ( ) 0 ma 0 ma ( ) ( 0 ) DC Digital Output ( pts) ( ) 5 ma 0 ma ( ) ( 0 ) Relay Output ( pts) ( ) 0 ma 00 ma ( ) ( ) Pulse/Frequency/Quadrature** ( ) 0 ma 50 ma ( ) ( ) Universal IO Module ( pts) ( ) 0 ma 00 ma ( ) ( )

6 ControlEdge 00 Platform Modules *Limit 0 Analog Output modules per I/O rack. ** Limit PFQ modules per I/O rack. *** Limit -pt. modules per rack. Limit 5 -pt. modules per rack with internal power supply. Use 0 ma for V value when using an external V supply. Total 5V = ( ) Total V= ( ) Complete columns A, D and E above.. Is column D total 5V less than 00mA? Yes/No. Is column E total V less than 00mA? Yes/No. If the answers to and are YES, go to. If the answer to or is NO, use power supply 00P Multiply 5V total by 5.. ( ) 5. Multiply V total by.5. ( ). Sum results of and 5. ( ). Divide results of by 000 ( ). Is the result of less than? Yes/No If the answer to is Yes, use power supply 00P0-000 If the answer to is No, use power supply 00P0-000 Analog Input Module (00A0-xxxx) The Universal Analog Input module supports up to user-configurable inputs on a per point basis for thermocouple, RTD, Resistance, V, mv, ma or slidewire. Point-to-point isolation and back-plane isolation are provided. Modules perform analog to digital conversion in synchronization with CPU control execution, eliminating data interchange latency. All analog input modules are processed in parallel, eliminating scan time increases as modules are added. A green blinking status LED on the module indicates when the module is being scanned. An amber blinking status LED when input channels are forced and a red status LED when module diagnostics exist. A user-selectable failsafe value is supported on a per channel basis. A warning signal is provided for thermocouple inputs to indicate maintenance is needed prior to a sensor failure. A sensor failure signal is also provided. Table - Analog Input Specifications Inputs per module Input types Signal Source (isolated) mv, V, T/C, RTD, ohms, ma, slidewire assigned to any channel See Table on page for range types. Thermocouple with cold junction compensation RTD, PT00 wire, 0 ohms balanced maximum Thermocouples: 00 Ohms/Leg 00 (except Low), 500 & 000 RTD: 00 Ohms/Leg

7 ControlEdge 00 Platform Modules Table - Analog Input Specifications Input Impedance Galvanic Input Isolation Noise Rejection Burnout Over-range limit T/C Break Detection Faulty thermocouple detection Accuracy Temp. Effect on Accuracy A/D Converter A/D Resolution Reference Junction Sensing Update rate Long term Stability Calibration Diagnostics Channel Configuration Data Power supply loading 00 YIS: 00 Ohms/Leg 00-Low RTD & 0 ohm Cu: 0 Ohms/Leg Slidewire 00 to,500 Ohms: 0% of total res./leg 0 megohms for T/C and mv inputs; > megohm for volts and 50 ohms for ma inputs 00 VDC point to point, K VDC to logic RTDs are isolated in pairs (IRTD is common to two inputs). Series Mode >0dB. Common Mode >0dB at VAC. T/C, mv, V (except for ranges below) configurable to upscale, downscale, defined value, or none. Volt: 500 mv to 500 mv; V to V; V to V; 5 V to 5 V; 0 V to 0 V; 0 V to 0 V; inherent to zero volt RTD: Inherent upscale ma: Inherent downscale +/- 0% for linear ranges (volts). +/-% for non-linear ranges (T/C, RTD). Via current pulse If greater than 00 ohms, a warning status is provided as an output for the AI block Factory configured accuracy = ± 0. % of range (± 0. % of range for 0V to 0V and -0V to 0V) Cold junction accuracy = ± 0. C Field calibration accuracy = ± 0.05 % of range Reference conditions: Temperature = 5 C ± C ( F ± 5 F) Humidity = 5 % to 55 % RH non-condensing Line voltage = Nominal ± % Source resistance = 0 ohm Series mode and common mode = 0 V Frequency = Nominal ± % 0.0% of full scale per degree Celsius maximum One per module 5 Bits Via RTDs at top/bottom of module 500ms (Analog to Digital Converter per module) 0.% per year Data is stored in non-volatile memory Redundant Factory Calibration Individual Channel Field Calibration Monitoring of Factory Calibration, Field Calibration, VDC supply, and configuration. Stored in non-volatile memory 5V; 0mA max V; 5mA max

8 ControlEdge 00 Platform Modules Table Analog Input Reference Accuracy Input Type Range Reference Accuracy Thermocouple inputs F C F C B T/C 0 to 05 - to NA NA 05 to 50 to to 500 to to to to 00 5 to 5.0. E T/C -5 to - -0 to to -0 to E (low) T/C -0 to 00 - to 5.0. J T/C 0 to 00 - to. 0. J (low) T/C to 0 - to J T/C - to -0 to K T/C 0 to 00 - to.0. K (low) T/C - to to K T/C (mid)** 0 to 00 - to..0 K T/C to 0 to 0.0. Ni-NiMo (NNM) to to to to.5 0. Ni-NiMo (low) to 0 0 to. 0. NiMo-NiCo (NM0) to to to to.5 0. NiMo-NiCo (low) to 0 0 to. 0. N T/C 0 to - to N T/C 0 to - to N T/C to 0 to 0.0. R T/C 0 to to to 00 0 to 0.. S T/C 0 to to to 00 0 to 0.. T T/C -00 to 00 - to to 00 - to.0. T (low) T/C -0 to to W_ W - to to to 0 - to to to.0.0. W5 W T/C * 0 to 00 - to to 00 to to 0 to.5.0 W5 W (low) T/C* 0 to 0 - to.5. * W5W is also known as type C Thermocouple. ** Type K thermocouple (mid-range) has a working range from 5 to 00 F, 5 to C. Input measurements below 5 F or 5 C may cause the input to default to the programmed failsafe value. Use type K low or full ranges if measurements are required outside the mid- working range

9 ControlEdge 00 Platform Modules RTD F C F C Platinel - to -0 to Platinel (low) to 5 0 to Pt. (high) RTD*** 00 to 500 to Pt. (mid) RTD*** -00 to 0 - to Pt. (low) RTD*** -00 to 00 - to Pt. RTD*** -00 to 0 - to Pt RTD***** -0 to to JIS - to -0 to JIS (low) 0 to - to Cu0 - to - to YSI05 50 to 00 0 to Input Type Range Reference Accuracy Ohms, 0 0 to 0 +/- 0. ohms Ohms, to 500 +/-.0 ohms Ohms, to 000 +/-.0 ohms Ohms, 00 0 to 00 +/-.0 ohms Ohms, to 000 +/-.0 ohms Milliamperes to madc 0.% F.S. (ma)**** 0 to madc 0.% F.S. (ma)**** Millivolts 0 to 0 mvdc 0.% F.S. (mv) 0 to 50 mvdc 0.% F.S. (mv) 0 to 00 mvdc 0.% F.S. (mv) -0 to 0 mvdc 0.% F.S. (mv) -50 to 50 mvdc 0.% F.S. (mv) -00 to 00 mvdc 0.% F.S. (mv) -500 to 500 mvdc 0.% F.S. (mv) Volts to 5 VDC 0.% F.S. (mv) Slidewire 0 to VDC 0.% F.S. (mv) 0 to VDC 0.% F.S. (mv) 0 to 5 VDC 0.% F.S. (mv) 0 to 0 VDC 0.% F.S. (mv) - to VDC 0.% F.S. (mv) - to VDC 0.% F.S. (mv) -5 to 5 VDC 0.% F.S. (mv) -0 to 0 VDC 0.% F.S. (mv) 50 ohms 50 to 50 ohms 50 to 000 ohms 000 to 500 ohms Carbon 0 to 50 mvdc 0.% F.S. (mv) Oxygen -0 to 50 mvdc 0.% F.S. (mv) *** Conforms to IEC5 **** Tolerances for these input types include that of the external Dropping Resistors. ***** Ohm/Ohm/ DegC Calibration standards are based on ITS-0; except Ni-NiMo is based on IPTS-.

10 0 ControlEdge 00 Platform Modules High Level Analog Input Module (00A-xxxx) The High-Level Analog Input module supports up to user-configurable inputs on a per point basis for Voltage or current. Point-to-point isolation and back-plane isolation are provided. Modules perform analog to digital conversion in synchronization with CPU control execution, eliminating data interchange latency. All analog input modules are processed in parallel, eliminating scan time increases as modules are added. A green blinking status LED on the module indicates when the module is being scanned. An amber blinking status LED when input channels are forced and a red status LED when module diagnostics exist. A userselectable failsafe value is supported on a per channel basis. The module supports field calibration. Each of the inputs has its own integrated 50-ohm shunt resistor which is activated through DIP switches. Requires Euro style -terminal terminal block. In + In + In - In - In + In + In - In - In 5+ In + In 5- In - In + In + In - In - In + In 0+ In - In 0- In + In + In - In - In + In + In - In - In 5+ In + In 5- In - NC NC NC NC Table High Level Analog Input Specifications Inputs per module Input types Signal Source Input Impedance Galvanic Input Isolation Noise Rejection Over-range limit (isolated) V, ma See Table on next page for range types. > megohm for volts and 50 ohms for ma inputs 00 VDC point to point, solid state switching; K VDC to logic. Series Mode >db Common Mode >0dB at VAC +/- 0% for linear ranges (volts).

11 ControlEdge 00 Platform Modules Table High Level Analog Input Specifications Accuracy Temp. Effect on Accuracy A/D Converter A/D Resolution Update rate Long term Stability Calibration Diagnostics Channel Configuration Data Power supply loading Factory configured accuracy = ± 0. % of range. Field calibration accuracy = ± 0.05 % of range Reference conditions Temperature = 5 C ± C ( F ± 5 F) Humidity = 5 % to 55 % RH non-condensing Line voltage = Nominal ± % Source resistance = 0 ohm Series mode and common mode = 0 V Frequency = Nominal ± % ±0.0% of full scale per degree Celsius maximum One per module 5 Bits 00ms (Analog to Digital Converter per module) 0.% per year Data is stored in non-volatile memory Redundant Factory Calibration Individual Channel Field Calibration Monitoring of Factory Calibration, Field Calibration, VDC supply, and configuration. Stored in non-volatile memory. 5V ; 5mA max V ; 50mA max Table - High Level Analog Input Reference Accuracy Input Type Range Reference Accuracy Milliamperes to madc 0.5% F.S. (ma)** 0 to madc 0.5% F.S. (ma)** ** Tolerances for these input types include that of the internal Dropping Resistors. Volts 0 to VDC 0.% F.S. (mv) 0 to VDC 0.% F.S. (mv) 0 to 5 VDC 0.% F.S. (mv) 0 to 0 VDC 0.% F.S. (mv) to 5 VDC 0.% F.S. (mv) - to VDC 0.% F.S. (mv) - to VDC 0.% F.S. (mv) -5 to 5 VDC 0.% F.S. (mv) -0 to 0 VDC 0.% F.S. (mv)

12 ControlEdge 00 Platform Modules Analog Output Module (00B0-xxxx) The Analog Output module provides isolated 0 to. ma outputs that may be scaled by the user to any span within this range on a per output basis. A green blinking status LED on the module indicates when the module is being scanned. A red status LED when module or channel diagnostics exist. A user specified failsafe value is supported to allow predictable operation in the event communication between the module and the controller is interrupted. Outputs are updated synchronous with control execution. A user specified rate of change limit may be applied to each output when needed. Out + Out - Out + Out - Out + Out - Out + Out Outputs per module Current Load resistance Galvanic Isolation Galvanic Isolation from logic Accuracy Modules per rack Minimum current sensing Calibration Data Diagnostics Output Verification D/A Resolution Power Supply Loading (isolated) 0 to. ma, range selectable 50 ohms max 500VDC Channel to Channel. 00 VDC 0.% full scale at reference conditions 0 max, up to with product ambient temperature de-rating (see figure below) >.5 ma per output Data is stored in non-volatile memory. Redundant Factory Calibration, with automatic rejection of Bad version. Individual Channel Field Calibration Monitoring of Factory Calibration, Field Calibration, Configuration, and + VDC power supply. Feedback to controller that indicates output current flowing. bits 5V ; 0mA max V ; 0mA max P0 Power Supply De-rating for AO Modules

13 ControlEdge 00 Platform Modules Analog Output Module (00B0-xxxx) The Analog Output module provides eight 0 to.0 ma outputs that may be scaled by the user to any span within this range on a per output basis. Outputs are isolated in groups of with no isolation between outputs in a group. All points are isolated from controller logic. A green blinking status LED on the module indicates when the module is being scanned. A red status LED when module or channel diagnostics exist. A user specified failsafe value is supported to allow predictable operation in the event communication between the module and the controller is interrupted. Outputs are updated synchronous with control execution. A user-specified rate of change limit may be applied to each output when needed. Requires Euro style -terminal terminal block. Outputs per module, isolated in groups of outputs (-, 5-) Current Load resistance 0 to.0 ma, range selectable 50 ohms max Galvanic Isolation 500VDC group to group. Groups -, 5- Galvanic Isolation from logic Accuracy Modules per rack Minimum current sensing Calibration Data Diagnostics Output Verification 500 VDC 0.% full scale at reference conditions max when powered from internal V backplane power >0.5mA per output Data is stored in non-volatile memory. Redundant Factory Calibration, with automatic rejection of Bad version. Individual Channel Field Calibration Monitoring of Factory Calibration, Field Calibration, Configuration Feedback to controller to indicate output current is flowing. D/A Resolution + bits ( part in ) Power Supply Loading 5V ; 5 ma max V ; 50 ma max Terminal Block Position Euro style, (Model 00TCK- 000) A DIP switch on the module selects the use of V from Rack PS (internal) power or external loop power via a separate V DC power source. The as-shipped (default) switch setting is external power. External Power Source requirements: Voltage Vin: to Vdc Current 50 ma per module

14 ControlEdge 00 Platform Modules Analog Output Module (00B-xxxx) The Analog Output module provides, 0 to.0 ma outputs that may be scaled by the user to any span within this range on a per output basis. Outputs are isolated in groups of with no isolation between outputs in a group. All points are isolated from controller logic. A green blinking status LED on the module indicates when the module is being scanned. A red status LED when module or channel diagnostic exist. A user specified failsafe value is supported to allow predictable operation in the event communication between the module and the controller is interrupted. Outputs are updated synchronous with control execution. A user-specified rate of change limit may be applied to each output when needed. Requires Euro style - terminal terminal block. Outputs per module, isolated in groups of outputs (-, 5-, -, -) Current Load resistance 0 to.0 ma, range selectable 50 ohms max Galvanic Isolation 500VDC group to group. Groups -, 5-, -, -. Galvanic Isolation from logic Accuracy Modules per rack Minimum current sensing Calibration Data Diagnostics Output Verification 500 VDC 0.% full scale at reference conditions max when powered from internal V backplane power. > 0.5mA per output Data is stored in non-volatile memory. Redundant Factory Calibration, with automatic rejection of Bad version. Individual Channel Field Calibration Monitoring of Factory Calibration, Field Calibration, and Configuration. Feedback to controller to indicate output current is flowing. D/A Resolution + bits ( part in ) Power Supply Loading 5V ; 50 ma max V ; 00 ma max OUT + OUT + OUT - OUT - OUT + OUT + OUT - OUT - OUT 5+ OUT + OUT 5- OUT - OUT + OUT + OUT - OUT - OUT + OUT 0+ OUT - OUT 0- OUT + OUT + OUT - OUT - OUT + OUT + OUT - OUT - OUT 5+ OUT + OUT 5- OUT - NC NC VDC+ VDC Terminal Block Position Euro style, (Model 00TCK-000) A DIP switch on the module selects the use of V from rack PS (internal) power or external loop power via a separate V DC power source. The as-shipped (default) switch setting is external power. External Power Source requirements: Voltage to Vdc Current 00 ma per module

15 ControlEdge 00 Platform Modules 5 Digital Input Module Contact Closure Type (00G0- xxxx) The Contact Closure Digital Input Module is self-powered, providing 5VDC to external switching hardware to close the input loop. A closed external circuit causes current flow to the input to establish an ON state. Logic in the controller allows this state to be inverted when necessary. Four common terminals are provided to simplify field wiring. There is a green LED state indicator for each channel to indicate when a digital input is ON. A green blinking status LED on the module indicates when the module is being scanned. An amber blinking status LED indicates when channels are forced and a red status LED when module diagnostics exist. In In In In In 5 In In In COM COM COM COM In In 0 In In In In In5 In Inputs per module Voltage Supplied by controller Maximum contact resistance Galvanic Isolation OFF to ON response time* ON to OFF response time* Switching current Power supply loading (single-ended) 5 VDC nominal 000 ohms Isolation - Between Field wiring (input or output) and Module (Microcontroller or Backplane). ms max ms max. ma nominal 5V ; 0 ma max V ; 0 ma max *excluding controllers scan time and excluding transmission time from module to backplane

16 ControlEdge 00 Platform Modules Digital Input Module - DC Voltage type (00G0-xxxx) The DC Digital Input module provides two groups of inputs, each with a pair of terminals for connection to common. DC power applied between the common terminal and an input cause the input to turn ON. There is a green LED state indicator for each channel on the module to indicate when a digital input is ON. A green blinking status LED on the module indicates when the module is being scanned. An amber blinking status LED indicates when channels are forced and a red status LED when module diagnostics exist. Logic in the controller allows the state to be inverted when necessary. In In In In In 5 In In In - COM - COM - COM - COM In In 0 In In In In In5 In Inputs per module Input Voltage Range Peak Voltage AC Frequency Galvanic Isolation ON Voltage Level OFF Voltage Level Input Impedance Input Current Minimum ON Current Maximum OFF Current OFF to ON response time* ON to OFF response time* Power Supply Loading (sinking) 0 VDC to VDC VDC N/A groups of inputs (.VDC max.).5 VDC minimum.5 VDC maximum. K ohms nominal. VDC. VDC nominal.0 ma 0. ma ms max ms max 5V; 0mA max V; 0mA *excluding controllers scan time and excluding transmission time from module to backplane

17 ControlEdge 00 Platform Modules Digital Input Module AC Voltage type (00G0-xxxx) The AC Digital Input modules are externally powered and accommodate two circuit voltages for up to inputs each. Two common terminals are provided for each circuit. AC power applied between the common terminal and an input cause the input to turn ON. There is a green LED state indicator for each channel on the module to indicate when a digital input is ON. Logic in the controller allows the state to be inverted when necessary. A green blinking status LED on the module indicates when the module is being scanned. An amber blinking status LED indicates when channels are forced and a red status LED when module diagnostics exist. Inputs per module Input Voltage Range Peak Voltage AC Frequency Galvanic Isolation ON Voltage Level OFF Voltage Level Input Impedance Input Current Minimum ON Current Maximum OFF Current OFF to ON response time* ON to OFF response time* Power Supply Loading (sinking) 0 VAC to VAC VAC Hz to Hz groups of inputs (50VAC max.) 5 VAC VAC K ohms nominal ma VAC, 0 Hz ma 0 VAC, 50 Hz 0. ma 0. ma ms +.5 line cycles maximum ms + line cycles maximum 5V; 0mA max V; 0mA Active input De-rating table for ACDI In + In + In + In + In 5+ 5 In + In + In + - COM - COM 0 - COM - COM In + In 0+ In + 5 In + In + In + In5+ In +

18 ControlEdge 00 Platform Modules Digital Input Module AC DC Voltage type (00G0-xxsx) The AC/DC Input Module provides sixteen individually isolated, inputs that are powered externally. Two terminals are provided for each circuit. AC or DC power applied between the input terminals cause the inputs to turn On. There is a green LED state indicator for each channel on the module to indicate when a digital input is ON. A green blinking status LED on the module indicates when the module is being scanned. An amber blinking status LED indicates when channels are forced and a red status LED when module diagnostics exist.. Logic in the controller allows the state to be inverted when necessary. Requires Euro style -terminal terminal block. Parameter AC Application DC Application Inputs per Module Input Voltage Range 0 VAC to VAC 0 VDC to 5 VDC Peak Voltage VAC 50 VDC AC Frequency Hz to Hz NA Galvanic Isolation Input to Input & Input to Chassis (50VAC max) On Voltage Level 5 VAC 5 VDC Off Voltage Level VAC 0 VDC Input to Input & Input to Chassis (50VAC max) Input Impedance k ohms nominal k ohms nominal Input Current ma VAC, 0 Hz ma 50 Hz Minimum On Current 0. ma 0. ma Maximum Off Current Off to On response time* On to Off response time* Power Supply Loading 0. ma 0. ma ma VDC ms +.5 line cycles max. ms + line cycles max. ms + line cycles max. ms + line cycles max. 5 V, 0 ma max. V 0 ma. 5 V, 0 ma max. V 0 ma. * Nominal times excluding controllers scan time and excluding transmission time from module to backplane. DC application must include controller line filter setting of 50/0 Hz Active input De-rating table for AC/DC DI

19 ControlEdge 00 Platform Modules Point Digital Input Module - DC Voltage type (00G-xxxx) The DC Digital Input module provides inputs separated in to groups of channels each. Each group has a pair of screw terminals for the COM connection. DC power applied between the common terminal and an input cause the input to turn ON. There is a green LED state indicator for each channel on the module to indicate when a digital input is ON. A green blinking status LED on the module indicates when the module is being scanned. An amber blinking status LED indicates when channels are forced and a red status LED when module diagnostics exist. Logic in the controller allows the state to be inverted when necessary. Requires Euro style -terminal terminal block Inputs per module Input Voltage Range Peak Voltage AC Frequency Galvanic Isolation ON Voltage Level OFF Voltage Level Input Impedance (sinking) 0 VDC to VDC VDC N/A groups of inputs (0VDC max.).5 VDC minimum.5 VDC maximum. K ohms nominal Input Current. VDC.5 VDC nominal Minimum ON Current Maximum OFF Current OFF to ON response time* ON to OFF response time* Power Supply Loading.0 ma 0. ma 5 ms max 5 ms max 5V; 5mA max V; 0mA *excluding controllers scan time and excluding transmission time from module to backplane In + In + In + In + In 5+ In + In + In + In + In 0+ In + In + In + In + In 5+ In + -COM -COM In + In + In + In + In + In + In + In + In 5+ In + In + In + In + In 0+ In + In + -COM -COM

20 ControlEdge 00 Platform Modules Relay Output Module (00H0-xxxx) The Relay Output Module provides eight individual galvanically isolated, electromechanical relay outputs. Four of the outputs are Form-C, and the other four are Form-A. Outputs are not fused in the Relay module. Install a fuse for each output at the field device that is appropriate for the load and the wire used. There is a green LED state indicator for each channel on the module to indicate when a digital output is ON. A green blinking status LED on the module indicates when the module is being scanned. An amber blinking status LED indicates when channels are forced and a red status LED when module diagnostics exist. Relays per module form A, form C Output Device Voltage Current Rating Galvanic Isolation Max. Leakage Current De-rating OFF to ON response time* ON to OFF response time* Power Supply Loading Expected life (min. operations) Electromechanical relay /0 VAC, 0 VDC 0VAC or 0VDC resistive load 0.5 0VAC or 0VDC incandescent lamp load Relay Output Contact to Relay Output Contact Relay Output Contact to Logic 50 VDC Max. outputs at max. load none Max. modules per rack - none ms max ms max 5V; 0mA max V; 00mA max Mechanical at 0 cpm: 5 x 0E Electrical: 0E5 *excluding controllers scan time and excluding transmission time from module to backplane Life expectancy curves (ab type)

21 ControlEdge 00 Platform Modules Digital Output Module DC Type (00H0-xxxx) The DC Digital Output module provides outputs separated in to groups of channels each that are powered externally. Each group has a pair of screw terminals for +V and COM connections. The outputs are low side switching (current sinking) type. Overload protection is built into each output; when tripped the power must be recycled to reset the module. There is a green LED state indicator for each channel on the module to indicate when a digital output is ON. A green blinking status LED on the module indicates when the module is being scanned. An amber blinking status LED indicates when channels are forced and a red status LED when module diagnostics exist.. Outputs per module Galvanic Isolation (current sinking, low side) groups of outputs Out + Out + Out + Out + Out 5+ Out + Out + Out + + V - COM + V - COM Out + Out 0+ Out + Out + Out + Out + Out5+ Out Operating Voltage.5 to VDC (5.0 to.5 <0.5A per channel) Output Type Intelligent power switch (IPS) Peak Voltage VDC AC Frequency N/A ON Voltage Drop I A load Overload Protection Electronic high current and high temperature limiting, resets after cycling field power Maximum Load Current A per point, A max. per module, resistive load 0.5 A per point incandescent lamp load (5 mh max) Maximum Leakage Current VDC Maximum Inrush Current A for 0 ms Minimum Load 0.0 ma OFF to ON response time* ms ON to OFF response time* ms Fuses Electronic limiting Power Supply Loading 5V; 0mA V; 0mA *excluding controllers scan time and excluding transmission time from module to backplane

22 ControlEdge 00 Platform Modules Digital Output AC Type (00H0-xxxx) The AC Digital Output module provides isolated zero switching Triac solid-state outputs. A shorting comb is available for use with barrier type terminal blocks to simplify connections to a common voltage source for all outputs. Each output has a MOV for transient overvoltage protection and a field-replaceable fuse. There is a green LED state indicator for each channel on the module to indicate when a digital output is ON. A green blinking status LED on the module indicates when the module is being scanned. An amber blinking status LED indicates when channels are forced and a red status LED when module diagnostics exist.. Out H Out NO Out H Out NO Out H Out NO Out H Out NO Out 5 H Out 5 NO Out H Out NO Out H Out NO Out H Out NO Outputs per Module Galvanic Isolation Operating Voltage Output Type Peak Voltage AC Frequency Per output to output, output to logic 5 VAC to 0 VAC Triac (zero switching voltage) 50 VAC Hz to Hz ON Voltage Drop <.0 VAC (>0. A) <.0 VAC (<0. A) Transient Over voltage Protection Maximum Load Current Maximum Leakage Current Maximum Inrush Current Minimum Load OFF to ON response time* ON to OFF response time* Fuses Power Supply Loading MOV A per point, A max. per module, resistive load ma (0 VAC, 0 Hz). ma (00 VAC, 0 Hz) 0. ma (00 VAC, 50 Hz) 5 A for 0 ms 50 ma ms line cycle max ms line cycle max per output,.5 A Time-lag. Replacement part: Littelfuse 500 5V; ma max V; 0mA *excluding controllers scan time and excluding transmission time from module to backplane

23 ControlEdge 00 Platform Modules Point Digital Output Module DC Type (00H-xxxx) The DC digital Output module provides outputs separated in to groups of channels each that are powered externally. Each group has a pair of screw terminals for +V and COM connections. The outputs are high side switching (current sourcing) type. Over current protection is provided for all outputs in groups of channels each. In case of short circuit for any output channel, that whole group of is switched off. Power cycling is not required to reset the module. There is a green LED state indicator for each channel on the module to indicate when a digital output is ON. Maximum Leakage Current Maximum Inrush Current Minimum Load OFF to ON response time* ON to OFF response time* Fuses VDC A for 0 ms 0.0 ma ms ms Electronic limiting A green blinking status LED on the module indicates when the module is being scanned. An amber blinking status LED indicates when channels are forced and a red status LED when module diagnostics exist. Requires Euro style -terminal terminal block. Power Supply Loading 5V; 5mA V; 0mA *excluding controllers scan time and excluding transmission time from module to backplane Outputs per module (current sourcing, high side). Galvanic Isolation Operating Voltage Output Type Peak Voltage AC Frequency ON Voltage Drop Overload Protection Maximum Load Current Note: Outputs through may not be used for TPO (Time Proportioning Output), PPO (Position Proportioning Output) or TPSC (Three Position Step Output) output types. groups of outputs 0.5 to VDC High side driver VDC N/A A load Active Current Limiting is integrated into the output driver as groups of channels each. Power cycling is not required to reset the module after a fault condition. 0.5 A per point, A max per channel group A max. per module, resistive load Out + Out + Out + Out + Out 5+ Out + Out + Out + Out + Out 0+ Out + Out + Out + Out + Out 5+ Out + +V COM Out + Out + Out + Out + Out + Out + Out + Out + Out 5+ Out + Out + Out + Out + Out 0+ Out + Out + +V COM A per point incandescent lamp load (5 mh max)

24 ControlEdge 00 Platform Modules Channel Pulse/Frequency/Quadrature Module - DC Voltage type (00K0-xxxx) In + In - In + In - In + In - In + In - INDEX+ INDEX- SENSE+ SENSE- OUTPUT OUTPUT OUTPUT OUTPUT COM ENCODE+ ENCODE The Channel Pulse/Frequency/Quadrature Module provides four different functionalities in the form of Pulse Input, Frequency measurement, Quadrature encoder input and Pulse Output. Each of these channels can be configured for any one of these four functions; with the exception that quadrature encoder input (A and B pulses) can be applied to only Channels and respectively. When configured for quadrature, the other two channels will still be available for use. The Pulse Output functionality uses the digital output available on the module for outputting pulses. A green blinking status LED on the module indicates when the module is being scanned. An amber blinking status LED indicates when channels are forced and a red status LED when module diagnostics exist. Note: For Quadrature input Differential mode, connect wires using reverse polarity (+ to -) on Input, Input and Index. Input Voltage Range Inputs per module Outputs per module Digital Output type Power Supply Loading 0 VDC to VDC Open collector, 5 to V, 0mA max, used for fast signaling 5V; 0mA max V; 50mA max (with Encoder) V; 00mA max (without Encoder) Pulse Input Specifications Input Voltage Range ON Voltage Level OFF Voltage Level Input Impedance Frequency Minimum Pulse Width Pulse Counter Preset Value Preset Action Digital Output Counting based on Preset Counter HOLD Counter RESET Counter Flags 0 VDC to VDC.0 VDC minimum.0 VDC maximum 5K ohm 0 KHz maximum µsec bits User may configure a preset count value within the range of bit counter Settable as ON or OFF in HC Designer If preset action ON, output turns ON for second. If preset action OFF, output latches ON, and remains ON until counter reset command. When the count equals preset value: If preset action ON, counter is reset and immediately resumes count. If preset action OFF, counter is not reset and counts beyond preset value. When the HOLD input to the pulse input function block is ON in HC Designer, the counter holds its current value. The counter may be reset only via its function block in HC Designer, when an OFF to ON transition occurs on the ^RST input in Monitor mode. The OVERFLOW flag gets set when the module counter overflows. This flag can be reset only with the ^CLFG command sent through HC Designer. Also, the PREI flag is set when the digital output of the module turns ON.

25 ControlEdge 00 Platform Modules 5 Channel Pulse/Frequency/Quadrature Module - DC Voltage type (00K0-xxxx) (cont d) Frequency Input Specifications Input Voltage Range ON Voltage Level OFF Voltage Level Input Impedance Frequency Minimum Pulse width (frequency ranges) Digital Output 0 VDC to VDC.0 VDC minimum.0 VDC maximum 5K ohm 0 Hz minimum 00 KHz maximum Settable only through HC Designer: 500 µsec (0 Hz to 500 Hz) 50 µsec (0 Hz to 5 KHz).5 µsec (0 Hz to 00 KHz) ON if input frequency out of range, else OFF Quadrature Input Specifications Channels Used Input Voltage Range ON Voltage Level OFF Voltage Level Common Mode Voltage Input Sensitivity Hysteresis Only channels and can be used for quadrature pulses A and B respectively. Index pulse is provided in addition. Differential: - VDC to + VDC Single-ended: 0 VDC to VDC Differential: 0. VDC minimum Single-ended:.0 VDC minimum Differential: -0. VDC maximum Single-ended: VDC maximum +/- VDC +/- 0mV +/- 50mV Module powered encoder 5V DC, 0.50A Frequency Minimum Pulse Width Quadrature Counter Quadrature Modes Quadrature LEDs 0 KHz maximum.5 µsec bits signed For variable resolution there are three count modes for the Pulse/Quadrature input: X: rising edges of signal A are counted (increment); falling edges of signal A (decrement) X: rising & falling edges of signal A are counted X: rising & falling edges of signals A & B are counted Two LEDs indicate UP and DOWN direction of counting.

26 ControlEdge 00 Platform Modules Channel Pulse/Frequency/Quadrature Module - DC Voltage type (00K0-xxxx) (cont d) Pulse Output Specifications Channels Used Digital Output Type Frequency Range Any one of the channels can be used for Pulse Output. However, the use of a particular channel for outputting pulses will render the particular input channel unusable for either of pulse, frequency or quadrature input. Open Collector, 5 to V, 0 ma max 5 Hz 0 KHz Duty cycle Always 50% Pulse Output Duration Selectable CONTINUOUS or NUMBERED PULSES. Channels Used Digital Output Type Frequency Range Any one of the channels can be used for Pulse Output. However, the use of a particular channel for outputting pulses will render the particular input channel unusable for either of pulse, frequency or quadrature input. Open Collector, 5 to V, 0 ma max 5 Hz 0 KHz Duty cycle Always 50% Pulse Output Duration Selectable CONTINUOUS or NUMBERED PULSES.

27 ControlEdge 00 Platform Modules Safety Universal Input /Output Module (00U0-xxx) Safety Universal Input/ Output (UIO) provides universal channels. Each channel of the module can be soft configured as AI, AO, DI or DO. Features supported by UIO are : Channels soft configurable as AI, AO, DI or DO (All channel are sourcing type) SOE (Sequence of Events) with resolution of ms Simplified wiring for SIL- applications due to single module solution. Line Monitoring for all configurations. Short circuit protection for DO Per channel Safety Shutdown eliminates need for external master relay. A green blinking status LED on the module indicates when the module is being scanned. A red status LED when module or channel diagnostics exist. For channels configured as Digital input a closed external circuit causes current flow from UIO to establish an ON state. Logic in the controller allows this state to be inverted when necessary. Analog outputs can only be configured on channels to. The Analog Output provides to ma outputs that may be scaled by the user to any span within this range on a per output basis. Digital Outputs provide over current protection.. In case of short circuit for any output channel, that channel is switched off. Power cycling is not required to reset the module. For channels which are configured as output (AO/DO) a user specified failsafe value is supported to allow predictable operation in the event of a communication loss between controller and IO module. Requires pin-terminal terminal block. INOUT INOUT INOUT INOUT INOUT5 INOUT INOUT INOUT COMM +V COMM +V INOUT INOUT0 INOUT INOUT INOUT INOUT INOUT5 INOUT 0 5 Universal IO channel can be soft configured as AI, AO, DI or DO. Details of each IO type are listed in tables below. Item Specification Channels V Field Supply Voltage V DC(Typical), V DC(Min) V DC(Max) Load Max. Amps per module 500 ma per channel

28 ControlEdge 00 Platform Modules Detail Specifications Analog Input Parameter Input type Input Channels A/D Converter Resolution Input Range Crosstalk, dc to 0 Hz (channel-to-channel) Input Impedance Maximum Input Voltage (any input referenced to common, no damage) Hardware accuracy Transmitter Field Power Conditioning Input Filter Specification Current (,, or wire devices) Maximum per module (line monitored) Bit - ma 5dB 50 Ω nominal 0-0V 0.% of full-scale (.5 ± C) 0.% of full-scale (0 to +0 C) Current limited to ma First-order low-pass khz Detail Specifications Analog Output Parameter Specification Output Type - ma current loop Output Channels Maximum per module Accuracy Output Ripple Output Readback Accuracy Output Current Linearity Resolution Directly Settable Output Current Range Maximum Resistive Load Minimum Resistive Load Maximum Output Compliant Voltage ( V supply = VDC through VDC) Maximum Open Circuit Voltage Maximum Load capacitance (with line monitoring) Assignable as channels to <0.5% of Full Scale (5 o C) including linearity, entire operating temperature =< 5 mv peak-to-peak at power line frequency, across 50 Ohm load 0.% of full scale ± 0.% of Full Scale nominal Bit. ma to ma 50 Ohms 50 Ohms VDC VDC < uf

29 ControlEdge 00 Platform Modules Detail Specifications Digital Input with OWD Parameter Open Voltage Short Circuit Current Open Contact Closed Contact Specification V ma 5 kω > 0. W A 5 kω > 0.5 W B Short circuit detection I > ma +/-5 % Closed contact detection. ma < I < ma +/-5 % Open contact detection 0. ma <= I <=. ma +/-5 % Lead Breakage Detection I < 0. ma +/-5 % Input filter First-order low-pass khz Note A: At VDC, equates to.5 KΩ > R > KΩ (where R = total loop resistance) Note B: At VDC, equates to. KΩ > R > 0 KΩ Detail Specifications Digital Input without Open Wire Detection Parameter Specification Open Voltage VDC Closed contact detection Open contact detection I >. ma C I <. ma D Input filter First-order low-pass khz Note C: At VDC, equates to R <.5 KΩ (where R = total loop resistance) Note D: At VDC, equates to. KΩ > R > 0 KΩ Detail Specifications Digital Output Parameter Specification Output Channels Maximum per module (with line monitoring) Output Type Load Current On-State Voltage Off-State Voltage Off-State Leak Current Maximum Load Inductance Maximum Load Capacitance Lamp Load Inrush Current DO read back current Accuracy Solid state source, short circuit protected 0mA Minimum to 0.5 A Maximum per channel A Maximum per module V (typ), load 0.5 A 0 VDC (max) Open Load < 0. ma < 0 H < uf < Watt (Verify Inrush Current requirement of Lamp Load) A for 0 us DO Current : 0-0 ma +/- ma -00 ma +/- 5 ma ma +/- ma Note:. 00U0 modules may not be installed such that the 00U0 is between two 00B modules. 00B may only be installed in one adjacent slot.. Field power to be supplied by a local power supply providing tertiary protection from zone B severity levels. Generally characterized by short wiring, isolation, surge suppressors etc.. For Marine applications ABS Type approved power supplies are required for field supply voltage.. Field supply voltage should be maintained higher than.5 V for AO higher AO loads (> 50 Ohms)

30 0 ControlEdge 00 Platform Modules Terminal Blocks (00TEK-xxxx, 00TBK-xxxx, 00TER-xxxx, 00TBR-xxxx) ControlEdge HC00 I/O modules use terminal blocks with The rear of the Terminal block provides keying to prevent various features available. accidental terminal block insertion into incorrect module slots. Labels are provided to identify the module type by Terminals are available in Barrier style and Euro style. name and color, offer wiring instructions and provide an The Barrier style terminal block provides a floating area for customer identification of field circuits. Shorting washer to accommodate two different size conductors. combs are available for use with Barrier terminal blocks The Euro style offers a more compact terminal design to connect common signal pairs together or to jumper providing more room within the terminal block cavity for together common signals on AC and Relay output conductors. modules. All terminal blocks support customer wiring entering the block from the top or bottom when mounted in the controller. A locking swing out door provides easy access for wiring and covers potential high voltage connections during operation. Shield terminal strips are also available to terminate the shields of shielded cables at the controller. For low voltage terminals accepting thermocouple inputs, cold junction compensation is provided by the AI modules. Terminal blocks are secured to the rack assembly with screws. These screws provide vibration immune terminal connections during operation and also serve as jacking screws when removing modules to minimize the extraction force required. Sample terminal blocks (L) -terminal high voltage Barrier (R) -terminal Euro

31 ControlEdge 00 Platform Modules Number of terminals * Type Terminal blocks removable under instrument power. (Field power disconnected) Gauge Wires Barrier and Euro: # to AWG, solid or stranded Terminal color Contacts High voltage: Red Low Voltage: Black High Voltage: Tin Coated Low Voltage: Gold Plated Terminal blocks removable under instrument power. (Field power disconnected) Euro: # to AWG, solid or stranded Black Gold plated Contact Style Post and socket Post and socket Door Access Tool accessible Tool accessible Cold Junction compensation for thermocouples Yes (provided by AI module) N/A thermocouples not used *Required with the following I/O modules: HL AI, AO, AO, DI, DO and AC/DC DI. Terminal styles (top) Barrier (middle) Euro (bottom) -terminal Euro I/O Scanner Module (00S50x-xxxx) The I/O Scanner module resides in a remote I/O rack along with the I/O modules. The Scanner and the controller are connected to each other s I/O port (see the photo on the right side of this page). The scanner collects data from the Input modules populated in its remote rack and communicates the information to the controller. Output data is sent from the controller to the Scanner module which in turn sends the data to appropriate output module. Data exchanges are synchronous with the controller scan time to maintain deterministic operation. Diagnostic status of I/O modules is also monitored and reported to the controller when detected. The Rack address of a Scanner is set via DIP switches on the Scanner s circuit board. Connection to the controller uses IEEE 0. Ethernet 00base-TxPhysical Layer. An external Ethernet switch is required when multiple I/O scanners are used with a single controller. Scanner modules do support removal and insertion under power. Process Scanner (left) Safety Scanner (right) Type Status indicators Power supply loading I/O Scanner Scanner: Module status Red/Green LED indicates mode or error Expansion I/O port: Green and Yellow LEDs indicate receive/transmit 5V; 0 ma max

32 ControlEdge 00 Platform Modules I/O Scanner Module (00S5x-xxxx) The I/O Scanner module resides in a remote I/O rack along with its I/O in a Redundant Controller System. The Scanner has two I/O connections I/O A is connected to CPU-A and I/O B is connected to CPU-B in the Redundant Controller rack. The scanner collects data from the Input modules populated in its remote rack and communicates the information to the Lead controller. Output data is sent from the Lead controller to the Scanner module which in turn sends the data to appropriate output module. Data exchanges are synchronous with the controller scan time to maintain deterministic operation. Diagnostic status of I/O modules is also monitored and reported to the controller when detected. The Rack address of a Scanner module is set via switches on the module. Connection to both of the redundant controllers is made using both ports, each conforming uses IEEE 0. Ethernet 00base- TxPhysical Layer. An external Ethernet switch is required when multiple I/O scanners are used with a single controller. Scanner modules do support removal and insertion under power. Process Scanner (left) Safety Scanner (right) Type Status indicators Power supply loading I/O Scanner Scanner: Red/Green LED indicates mode or error I/O A Port: Green and Yellow LEDs indicate receive/transmit I/O A Port: Green and Yellow LEDs indicate receive/transmit 5V; 0mA max

33 ControlEdge 00 Platform Modules Redundant Switch Module (RSM) (00RSM-xxxx) The Redundant Switch Module resides in a ControlEdge HC00 Redundant controller rack and interfaces with both CPUs of a redundant system and indicates which CPU is functioning as the Lead controller and which is the Reserve. A key switch on the module sets the mode of both the Lead and Reserve controllers, guaranteeing synchronization of CPUs. A momentary contact position of the key switch allows the user to switch the Lead control function from CPU-A to CPU-B or vice versa. The RSM module supports insertion and removal under power. Type Lead/Reserve indication Mode Switch Power Supply Loading Redundant CPU Status and Mode control Module Green arrow LEDs Removable key ( keys supplied), three stationary positions, one momentary 5V; ma max Power Status Module (PSM) (00PSM-xxxx) The Power Status Module resides in a local or remote I/O rack containing redundant power supplies. The PSM and second power supply are contained in a rack extension assembly adjacent to the power supply slot position. The PSM module is positioned in a dedicated slot between the two power supplies. Redundant power and the PSM may be used with a Controller rack with local I/O, a Scanner rack with remote I/O controller racks of non-redundant systems and a Scanner rack with remote I/O racks of redundant systems. Directional indicators on the module indicate when both voltage sources of the power supply are operating properly. Type Status indication Power Supply Loading Redundant Power Supply Status indicating Module Green directional indicators using LEDs 5V; ma max

34 ControlEdge 00 Platform Modules Remote Terminal Panels DIN rail mounted Remote Terminal Panels (RTPs) are available for use with pre-wired cables to reduce installation time and labor expense. Three types of RTPs are available: for analog inputs, for relay outputs, and for other I/O modules. Three cable lengths are also available to match hardware to installation variations. Analog input RTPs include transmitter shunt resistors and transmitter power terminals with individual circuit fuses. The Relay Output RTP includes a fuse and power disconnect switch for each output. All RTP panels switch field power to allow module removal and installation under controller power. All RTPs are qualified as non-interfering for SIL- application. Mounting Standard 5mm wide DIN Rail Provides connection of field wiring to controller I/O within an enclosure only. Dimensions. (. mm) x.0 (.0mm) x.0 (.0mm) (L x W x H) Cables High voltage Low voltage Lengths:.0,.5, 5.0 meters. Cable power is limited to Amps per module at 0C (0 degrees F) and Amps at 5C ( degrees F). Lengths:.0,.5, 5.0 meters.

35 ControlEdge 00 Platform Modules 5 Remote Terminal Panel for Analog Input Modules (00RTA-xxxx) The Analog Input RTP integrates some of the typical externally connected components such as switch selectable shunt resistors for current loops and common power supply terminals with individual fuses for powering two-wire transmitters. A power switch is provided to disconnect power from all transmitters for I/O module maintenance. The RTP also minimizes the need for multiple wires under a single screw connection by expanding the connectivity of the shared terminals of the I/O module. The analog input RTP cannot be used for thermocouple inputs. HC00 Terminal Block 5 0 J 0 5 SW () SW () SW () SW () SW 5 () 50 Ohm 50 Ohm 50 Ohm 50 Ohm 50 Ohm TB SW () 50 Ohm SW () 50 Ohm 5 SW () 50 Ohm 0 SW SW SW SW SW SW SW SW () () () 5() () () () () SW F F F F F5 F F F VDC Note: You must set switches - for transmitters Input Input 5 Input Input Transmitter Input Transmitter Input Transmitter Input Transmitter Input Transmitter Transmitter Transmitter Transmitter

36 ControlEdge 00 Platform Modules Remote Terminal Panel for Analog Input Modules (00RTA-xxxx) (cont d) Analog input Module Transmitter power Shunt Resistor Excludes Thermocouple Input types. Accuracy De-rating (Module + RTP) 00 ohm Plat. RTD = +/- 0.% of range JIS RTD = +/-.% of range 0 ohm Cu. RTD = +/-.% of range 0 ohm = +/- 0.% of range 0 0 mv = +/- 0.% of range Common supply terminals selectable per circuit. Fuse per circuit - 0mA, time lag type Selectable per circuit 50 Ohms, 0.05% - 5ppm Remote Terminal Panel for Relay Output Modules (00RTR-xxx) The RTP for Relay Output modules provides individual fuses for each output. A load disconnect switch is also provided for each output to support maintenance of the relay module under instrument power. HC00 Terminal Block J TB F SW 5 0 F SW 5 F SW 0 F SW 0 5 F5 SW5 F SW 5 F SW 5 F SW 5 Relay Output RTP Used with Relay Output Module Relay common disconnect per circuit Fuse per circuit.a, time lag type A maximum per RTP

37 ControlEdge 00 Platform Modules Remote Terminal Panel for Other ControlEdge HC00 Modules (00RTS-xxxx) Remote Terminal Panel(s) may be used with the following ControlEdge HC00 I/O Modules: channel safety UIO module Point Digital Input Module, Contact Type Point Digital Input Module, AC & DC Types Point Digital Output Module, AC type Point Digital Output Module, DC type // Point Analog Output Module Point Digital Input Module, AC/DC types not available Jumpers on the Remote Terminal Panel may be positioned to accommodate the above input and output modules. A switch on the module is used to disconnect field power from I/O modules to facilitate maintenance of the module under instrument power. RTP J J J J5 HC00 Terminal Block 5 0 J 0 J J J J 5 5 5