MICROWAVE SCATTERING FOR THE CHARACTERIZATION OF A DISC-SHAPE VOID IN DIELECTRIC MATERIALS AND COMPOSITES

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1 MICROWAVE SCATTERING FOR THE CHARACTERIZATION OF A DISC-SHAPE VOID IN DIELECTRIC MATERIALS AND COMPOSITES John M. Liu Code 684 Naval Surface Warfare Center Carderock Div. West Bethesda, Md INTRODUCTION Recently published, experimental research on microwave NDE of an internal defect has followed either one of two approaches, each with its own advantages and drawbacks [1]. In the first (generally referred to as the far-field approach), a broad, microwave beam is launched from an antenna some distance away from the material (typically, a foot or more). The scattered signal sensed by either the same or another antenna is related to some characteristics of the defect. In the second approach, the transmitting antenna is replaced by an open-ended coaxial line or wave guide. The electromagnetic field generated in the "near-field" of this aperture is modified, when a piece of material with an internal defect is placed adjacent to it. As this "nearfield" probe is mechanically scanned over the material with a defect, the resulting changes in the admittance, standing wave ratio, or the amplitude and phase of the reflected signal in the waveguide are related to the characteristics of the defect. This paper describes work using the "far-field" approach. The description of the scattering of microwave from a disc shape void inside a solid dielectric can be based on an analysis for the radar cross section of a dielectric disc immersed in free space. Such an analysis was done by a number of investigators [2-6]. Following Le Vine [7], the normal incident, back scattered amplitude of the electric field by a dielectric disk in free space is given by E = k A IRI /21t (1) Review of Progress in Quantitative Nondestructive Evaluation. Vol 17 Edited by p.o. Thompson and D.E. Chimenti, Plenum Press, New York,

2 where k is the wave number in free space of the incident microwave, A the area of the disc, and R the complex reflection coefficient of a dielectric slab having the same thickness and permittivity as the disc-shape scatterer. In our back scattering experiments from a void inside a dielectric slab, k is replaced by the wave vector inside the slab, R is represented by the complex reflection coefficient of an air gap having the void thickness, modified by the transmission and reflection characteristics of the incident and the scattered fields at the external boundaries of the solid. Even though the phase was measured in some of the experiments, the normalized magnitude of the scattered signal was found to be adequate in describing the experimental data to be presented here. EXPERIMENTAL The experimental set-up is shown in Fig. 1. Continuous microwave was generated and launched from the antenna. Waves back scattered from the material with a void were captured by the same antenna. The heart of the measurement system is a vector network analyzer which allowed the amplitude and phase of the microwave to be analyzed simultaneously. The frequency was stepped from 18 through 40 GHz. After digitization, the system computer converted the frequency domain data via Fourier Transformation to the time domain, generating a pulse-echo type representation. In this representation, the signal associated with the void is separated from those associated with the front and back surfaces of the slab in time, depending on the wave speed inside the dielectric. The signals associated with all reflections other than those associated with the void were gated out in the time domain, and a conversion back to the frequency domain was performed by inverse Fourier Transformation, allowing an examination of the frequency dependence of the void signal one frequency at a time. This approach for studying an air-gap inside a slab was reported by this author previously [8]. A typical time domain, pulse-echo pattern recorded in a glass/epoxy specimen (total thickness 5.08 cm) containing a disc-shape void is shown in Fig. 2. The peaks at time equals to zero, 0.4 and 0.8 nanoseconds are associated with the front surface, the internal void, and the back surface of the slab, respectively. The dependence of the back scattered ~_B ~--~ ~I --c~~ A Fig. 1. Sketch of microwave measurement set-up. A, network analyzer; B, computer; C, flexible cable; D, focusing antenna; M, material specimen; 5, mechanical stages. 700

3 amplitude on the void radius, a and thickness, t of thin voids in PMMA (dielectric constant of 2.6, loss tangent of 0.007, and thickness of 4.99 cm between the external boundary and the void) at 32 GHz is shown in Fig. 3 for a normal incident, perpendicularly polarized microwave. The linear dependence on the squared radius is in agreement with that predicted by Eq. 1. We plotted in Fig. 4 the dependence of the back scattered amplitude on the volume of the void. It is evident that the scattered amplitude exhibits a linear dependence on the scattering volume for small volumes, to the extent that all the data for voids of different thickness and radius in PMMA fall approximately on the same straight line. This is also predicted by Eq. 1, as a result of the linear increase of R with thickness at small thicknesses. In the same Figure, the data for a void in a polymer-based composite having a dielectric constant of 4.5, loss tangent of 0.015, and thickness of cm between the external boundary and the void, are also included. The measured ratio of the back scattered amplitudes for this composite to those for PMMA is close to the value of 1.4 predicted by Eq. 1 when R was calculated numerically. The dependence of the back scattered amplitude on the dielectric constant and loss tangent in different materials, is consistent with the prediction of Eq. 1. through the values of k and R inside the host materials. CONCLUSIONS In conclusion, we found existing theories for the radar cross section of a dielectric disc in free space applicable quantitatively for void detection, after accounting for the transmission and reflection of the incident and scattered waves at the external boundaries of the slab in which the void exists. This approach should be useful for the remote detection and sizing of a delamination in polymer-based composites Or ~ -oo~--~----~----~--~----~--~ -1 -<l Time (Nanosecond) Fig. 2. A typical pulse-echo pattern generated by microwave back-scattered by a void inside a dielectric, composite slab. ---.J 701

4 , Q) ~ 80.0 Q. ~ 60.0.! O.O...,=--,----r--r---~-_r-,--.,._-_I o Radius ~ed (cm2) Fig. 3. Dependence of back scattered amplitude from a disk shape void in PMMA on the radius squared. Void thickness was:., cm:., cm:., cm , , Volume (cm3~ 0.3 Fig. 4. Dependence of back scattered amplitude on the volume of a disk shape void in PMMA and a glass fiber reinforced composite. Void thickness was: in PMMA,., cm:., cm:., cm: in composite, C cm. 702

5 ACKNOWLEDGEMENT REFERENCES This work was supported by the Office of Naval Research. 1. R. Zoughi and S. Ganchev, Microwave Nondestructive Evaluation-State of the Art Review, Nondestructive Testing Information Analysis Center (NTIAC), Texas Research Institute Austin, Inc., Feb P. Barber and C. Yeh, Appl. Opt., li, (12), 2864 (1975). 3. H. Weil and C. M. Chu, Appl. Opt., ~ (7), 1832 (1976). 4. R. Schiffer and K. O. Thielheim, J. Appl. Phys., 50 (4), 2476 (1979). 5. J. W. Shepherd and A. R. Holt, J. Phys. A, 169 (3), 651 (1983). 6. D. M. Le Vine, R. Meneghini, R. H. Lang, and S. S. Seker, J. Opt. Soc. Am., 11 (10), 1255 (1983). 7. D. M. Le Vine, IEEE Trans. Antennas Propagat., AP-32 (1), 6 (1984). 8. J. M. Liu, in Review of Progress in ONDE, Vol. 15, eds. D. O. Thompson and D. E. Chimenti (Plenum, New York, 1996), p

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