A B O U T H I L T O N
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- Rolf Cunningham
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1 Since 1958, Hilton has enjoyed a pre-eminence for leadership in the winding machine industry while preserving a constant awareness of our responsibilities to the companies that we are proud to serve. Over 50 years of manufacturing the highest quality automation solutions and maintaining a responsiveness and flexibility to our customers have earned us our position as the World Leader. We take great pride in the reliability and efficiency of our products along with providing the ultimate in service to our customers around the world. A B O U T H I L T O N Over the past two decades, Hilton has continued the research and development of novel ideas for improving the capacitor manufacturing process; we have designed and built highly specialized and versatile winding machines along with extending our expertise to automate other processes such as testing and soldering. Our technical team s consistent employment of sophisticated, state of the art technology in our machines ensures that our customers reduce costs, increase manufacturing efficiency and improve the quality of their own products. Next Generation Hilton Leadership: (left to right) Robert Quinn (VP), Bob Pastir (Sales), Russ Coyle (Electronics) and Gregory Scharfstein (General Manager). Hilton winding machines are designed to be simple to operate, highly functional and easily maintained. Hilton's high standards mandate extreme control of quality and prompt servicing of replacement parts. To ensure continuation of these high standards, all Hilton products are designed and built from their inception through final testing and acceptance in our own plant in Sarasota, Florida, USA. Hilton s industry-leading OPTIMA series of element winding machines is being copied freely, albeit without great success. Since February 2014, Hilton is under new ownership and enjoying an infusion of capital to grow the business. Hilton, now a Behlen Mfg. Co. Group Company, has put together a four man management team to fill the large shoes of Tony Quinn, our late owner who tragically passed away in late Our four man team is prepared to maintain and grow the core winding machine business as well as expand our offerings to fulfil targets set for the years to come.
2 C A P A B I L I T Y S T A T E M E N T E X P E R T I S E Ye a r s o f M a c h i n e B u i l d i n g A d v a n c e d W i n d i n g Te c h n o l o g i e s A u t o m a t i c S o l d e r i n g M a c h i n e s H i g h Q u a l i t y C a p a c i t o r Ta b s C u s t o m D e s i g n a n d M a n u f a c t u r i n g M a c h i n e s i n s t a l l e d i n o v e r 1 2 c o u n t r i e s In-House Design and Manufacturing Mechanical Design Electronic Design PLC Design / Robotic Programming In-House Machine Shop Complete Assembly and Testing Capabilities US and International standards: OSHA, CE, UL Custom automation solutions for any manual process. Winding Technologies Mixed dielectric capacitor winding and battery winding Films: polypropylene, polyester, polycarbonate Foils: aluminum, copper Dielectrics: samica, high-density dielectric papers Battery winding: Li metal, coated substrates, non-woven separator materials If it s wound, we can do it! Robert Quinn, VP of Operations Expertise 50+ years design / manufacture of custom automation solutions Automatic Machines: winding, tab insertion, high-voltage testing, soldering Multi-axis machines, robotics, pick and place We view ourselves as an extension of your design shop, We want to be your machine builder. Bob Pastir, Director of Sales
3 C U S T O M E R V A L U E P R O P O S I T I O N 50+ years of custom automation machine building and expertise in handling and controlling all types of materials Custom automated machines (winding, testing, soldering), operator and service training, maintenance support, machine upgrades and capacitor tabs Automated manufacturing solutions for the power and energy storage industries 50+ years of satisfied customers including the major power companies and many research institutes in over 12 countries Decades of reliable 24/7 production of quality products
4 P A R T N E R V A L U E P R O P O S I T I O N Hilton is an extension of our partner s manufacturing and engineering departments bringing 50+ years of expertise to the team Masters of winding technology In-house design, manufacturing and testing of complete automation solutions Automated manufacturing solutions for the power and energy storage industries 50+ years of repeat partners requesting joint development projects and highly customized one-ofa-kind solutions Satisfied customers and requirements Cost effective and reliable products for our partner
5 O P T I M A C A P A C I T O R W I N D I N G M A C H I N E Web feed and cut End folding and edge folding Tab insertion Element stripping and flattening Speed Dual winding Arbors Closed loop tension control Web speed up to 3 m/s Versatility Material widths from 130 mm to 650 mm Up to 12 spindles (foil / dielectric) Custom features: tab insertion, extended foil, on-the-fly edge alignment Reliability Two year warranty Integrated remote diagnostic tool Complete machine documentation High-quality components designed for decades of use
6 V A N T A G E C A P A C I T O R W I N D I N G M A C H I N E Web feed and cut End folding and edge folding Tab insertion Element stripping, flattening and testing Speed Dual winding Arbors Closed loop tension control Web speed up to 3 m/s Versatility Material widths from 50 mm to 300 mm Up to 18 spindles (foil / dielectric) Custom features: tab insertion, dielectric perforators, on-the-fly edge alignment, solid core winding, end winding configurations Reliability Two year warranty Integrated remote diagnostic tool Complete machine documentation High-quality components designed for decades of use
7 D R Y K A P C A P A C I T O R E L E M E N T T E S T E R Communicates with winding machine to accept elements via conveyor Elements are aligned, pressed and tested Loaded to stacker for assembly Safety Guards and covers to OSHA regulations CE regulations available Safety door interlocks Overload and surge protection Versatility Press force: 0 to 1,570 lb (713 kg) Press Height: in (9.5 mm) to 2.0 in (50.7 mm) Test Voltage: 0 to 10 kv DC with adjustable set point Reliability Two year warranty Integrated remote diagnostic tool Complete machine documentation High-quality components designed for decades of use
8 U L T I - M A T E S O L D E R I N G M A C H I N E Solder material detection Scrubbing of the solder tip Robotic technology for controlled material handling Synchronized with OPTIMA and DRYKAP machines Versatility Programmable solder patch design Element sizes: 300 mm to 650 mm Solder one or both sides of an extended foil element Adjustable solder feed Reliability Two year warranty Integrated remote diagnostic tool Complete machine documentation High-quality components designed for decades of use
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