MIG WELDING PRODUCTS GUNS, TORCHES & CONVERSION KITS CONSUMABLES & REPLACEMENT PARTS FOR MOST BRANDS. Made In the USA

Transcription

1 WELDING PRODUCTS GUNS, TORCHES & CONVERSION KITS CONSUMABLES & REPLACEMENT PARTS FOR MOST BRANDS Made In the USA

2 CREATING A BETTER EXPERIENCE! 2 AMERICAN TORCH TIP TABLE OF CONTENTS BY PRODUCT LIGHTNING SEMI-AUTOMATIC GUNS Straight-Handle Semi-Automatic Guns... 4 Large-Curve-Handle Semi-Automatic Guns... 6 Small-Curve-Handle Semi-Automatic Guns... 8 Consumables Replacement Parts Power Pin Assemblies Troubleshooting LIGHTNING ROBOTIC GUNS Robotic Guns Comsumables Replacement Parts Adapters, Hose Wiring Diagram CONSUMABLES & REPLACEMENT PARTS Parts for most other brands... 27

3 CREATING A BETTER EXPERIENCE! 3 AMERICAN TORCH TIP TABLE OF CONTENTS BY BRAND Lightning Semi-Automatic...4 Lightning Robotic...20 American Weldquip...27 Bernard...28 Binzel...34 Cloos...44 Daihen...47 D/F...48 Esab...49 Fronius...56 Hobart...58 IGM...64 Lincoln...66 Miller...75 MK Products...86 OTC...90 Tokin...91 Tregaskiss...92 Tweco...95 T-Gun Spitfire Spray Master...122

4 CREATING A BETTER EXPERIENCE! 4 AMERICAN TORCH TIP Lightning Semi-Automatic Guns Inner Armor Protective inner armor a brass alloy insert guards against wear and extends nozzle life. The cool-running Lightning tapered-seat contact tip is designed to dissipate heat quickly through increased surface area, and maximize electrical conductivity. SEMI-AUTOMATIC GUN 250, 350, 450, 550 AMPS SPECS Type Semi-automatic Air-cooled Amperage Dual start-point threads allow re-seating of the tip when wire wear begins to affect performance. Just rotate the tip counterclockwise 180º to a new wear-point and double the life of the contact tip. 250, 350, 450, 550 Insulated aircraft aluminum protects the 650 AMP capacity gooseneck. 180º, 22º, 45º, 60º Hard Body High-strength N-66 handle is engineered with a special impact additives and reinforcing ribs, making it virtually indestructible. This solid construction puts Lightning in a class of its own. Lifetime Warranty on handle and trigger switch. Defensive Shield The secret behind Lightning s super tough cable is electron-beam accelerators that modify and strengthen the outer cover. This protective shield guards against tearing, stretching and abrasion. Cable Length 5 25 Gooseneck Wire Size /16 5/64 Compatibility Compatible with a complete range of welding machines and wire feeders Lifetime Warranty Handle and trigger switch have a Lifetime Warranty Inner tubing, made of Hytrel, is kink- and impact-resistant for smooth and reliable wire feed. Copper strand-count and gauge is optimized for each cable s amperage rating, resulting in a perfect blend of flexibility and strength. Plug-and-Play Lightning is ready to work right out of the box with most popular welding systems. Components are designed for quick, easy switch-outs. PHD, PHDXTM, Lightning, Lasertec Laser Divisionoriginal of American Torchmanufacturer(s) Tip, Multi-Use and ProMix aretotrademarks owned by American Torch Tip American Tip Company is American Torch Tip Company iswaltec, in no wayintegra, affiliated with the above-named equipment ( OEM ). References the above-named machines, torches, andcompany. numbers are for yourtorch reference only. Most inparts no way affiliatedforwith equipment manufacturer(s). References to the torches, and numbersoem are for only.re-sold Most parts advertised for Tip. salefootnotes: are made by or advertised salethe areabove-named made by or fororiginal American Torch Tip, and other parts as indicated, areabove-named original partsmachines, manufactured by above-named andyour arereference simply being by American Torch * = for American Torch Tip, parts as manufactured by above-named, original manufacturer and are simply being re-sold by American Torchidentical Tip. Footnotes: * = design; OEM; OEM; # = American Torchand Tipother is licensed to indicated, make andare selloriginal this partparts by named manufacturer; ATTC and ATT suffixequipment = This part is an original(oem) American Torch Tip design and is not manufactured to the OEM # =indicates American Torch Tip is licensed totrade make and sell this partname by named and ATT suffixphdx, = This part is an original American Torch Tip designlaser and isdivision not manufactured to themulti-use OEM design;and a registered trademark, name, or product of themanufacturer; above-named ATTC company. PHD, Lightning, Waltec, Integra, Lasertec of Americanidentical Torch Tip, indicates a registered trademark, trade name, name of the company.2018, Copyright 2015, Torch Tip Company ProMix are trademarks ownedorbyproduct American Torch Tipabove-named Company. Copyright American TorchAmerican Tip Company

5 5 AMERICAN TORCH TIP Mig Gun Part Numbering System LIGHTNING HANDLE L - Lightning SWIVEL S (optional) POWER PIN M - Miller LN - Lincoln E - Euro T - Tweco 5T - Tweco #5 P - Panasonic B - Bernard H - Hitachi GUN MODEL amp amp amp amp CABLE LENGTH 5-5 feet feet feet feet feet feet WIRE SIZE / / /64 al 564-5/64 LC S T Amperage Ratings (duty cycle) Model # 100% Duty Cycle 60% Duty Cycle Co2 Mixed Gas Co2 Mixed Gas (fax) sales@attcusa.com

6 CREATING A BETTER EXPERIENCE! 6 AMERICAN TORCH TIP Lightning Semi-Automatic Guns Inner Armor Protective inner armor a brass alloy insert guards against wear and extends nozzle life. The cool-running Lightning tapered-seat contact tip is designed to dissipate heat quickly through increased surface area, and maximize electrical conductivity. Dual start-point threads allow re-seating of the tip when wire wear begins to affect performance. Just rotate the tip counterclockwise 180º to a new wear-point and double the life of the contact tip. Insulated aircraft aluminum protects the 650 AMP capacity gooseneck. Hard Body LARGE CURVE SEMI-AUTO GUN 250, 350, 450, 550 AMPS SPECS Type Semi-automatic Air-cooled Amperage 250, 350, 450, 550 Cable Length 5 25 Gooseneck 180º, 22º, 45º, 60º High-strength N-66 handle is engineered with a special impact additives and reinforcing ribs, making it virtually indestructible. This solid construction puts Lightning in a class of its own. Wire Size Lifetime Warranty on handle and trigger switch. Compatible with a complete range of welding machines and wire feeders Defensive Shield The secret behind Lightning s super tough cable is electron-beam accelerators that modify and strengthen the outer cover. This protective shield guards against tearing, stretching and abrasion. Inner tubing, made of Hytrel, is kink- and impact-resistant for smooth and reliable wire feed /16 5/64 Compatibility Lifetime Warranty Handle and trigger switch have a Lifetime Warranty Copper strand-count and gauge is optimized for each cable s amperage rating, resulting in a perfect blend of flexibility and strength. Plug-and-Play Lightning is ready to work right out of the box with most popular welding systems. Components are designed for quick, easy switch-outs. PHD, PHDXTM, Lightning, Lasertec Laser Divisionoriginal of American Torchmanufacturer(s) Tip, Multi-Use and ProMix aretotrademarks owned by American Torch Tip American Tip Company is American Torch Tip Company iswaltec, in no wayintegra, affiliated with the above-named equipment ( OEM ). References the above-named machines, torches, andcompany. numbers are for yourtorch reference only. Most inparts no way affiliatedforwith equipment manufacturer(s). References to the torches, and numbersoem are for only.re-sold Most parts advertised for Tip. salefootnotes: are made by or advertised salethe areabove-named made by or fororiginal American Torch Tip, and other parts as indicated, areabove-named original partsmachines, manufactured by above-named andyour arereference simply being by American Torch * = for American Torch Tip, parts as manufactured by above-named, original manufacturer and are simply being re-sold by American Torchidentical Tip. Footnotes: * = design; OEM; OEM; # = American Torchand Tipother is licensed to indicated, make andare selloriginal this partparts by named manufacturer; ATTC and ATT suffixequipment = This part is an original(oem) American Torch Tip design and is not manufactured to the OEM # =indicates American Torch Tip is licensed totrade make and sell this partname by named and ATT suffixphdx, = This part is an original American Torch Tip designlaser and isdivision not manufactured to themulti-use OEM design;and a registered trademark, name, or product of themanufacturer; above-named ATTC company. PHD, Lightning, Waltec, Integra, Lasertec of Americanidentical Torch Tip, indicates a registered trademark, trade name, name of the company.2018, Copyright 2015, Torch Tip Company ProMix are trademarks ownedorbyproduct American Torch Tipabove-named Company. Copyright American TorchAmerican Tip Company

7 7 AMERICAN TORCH TIP Mig Gun Part Numbering System LIGHTNING HANDLE LC - Large Curve SWIVEL S (optional) POWER PIN M - Miller LN - Lincoln E - Euro T - Tweco 5T - Tweco #5 P - Panasonic B - Bernard H - Hitachi GUN MODEL amp amp amp CABLE LENGTH 5-5 feet feet feet feet feet feet WIRE SIZE / / /64 al 564-5/64 LC S T Amperage Ratings (duty cycle) Model # 100% Duty Cycle 60% Duty Cycle Co2 Mixed Gas Co2 Mixed Gas (fax) sales@attcusa.com

8 CREATING A BETTER EXPERIENCE! 8 AMERICAN TORCH TIP Lightning Semi-Automatic Guns Inner Armor Protective inner armor a brass alloy insert guards against wear and extends nozzle life. SMALL CURVE SEMI-AUTO GUN 250, 350, 450, 550 AMPS SPECS The cool-running Lightning tapered-seat contact tip is designed to dissipate heat quickly through increased surface area, and maximize electrical conductivity. Type Dual start-point threads allow re-seating of the tip when wire wear begins to affect performance. Just rotate the tip counterclockwise 180º to a new wear-point and double the life of the contact tip. Amperage Insulated aircraft aluminum protects the 650 AMP capacity gooseneck. Gooseneck Hard Body Wire Size High-strength N-66 handle is engineered with a special impact additives and reinforcing ribs, making it virtually indestructible. This solid construction puts Lightning in a class of its own. Lifetime Warranty on handle and trigger switch. Defensive Shield The secret behind Lightning s super tough cable is electron-beam accelerators that modify and strengthen the outer cover. This protective shield guards against tearing, stretching and abrasion. Inner tubing, made of Hytrel, is kink- and impact-resistant for smooth and reliable wire feed. Semi-automatic Air-cooled 250, 350, 450 Cable Length º, 22º, 45º, 60º /16 5/64 Compatibility Compatible with a complete range of welding machines and wire feeders Lifetime Warranty Handle and trigger switch have a Lifetime Warranty Copper strand-count and gauge is optimized for each cable s amperage rating, resulting in a perfect blend of flexibility and strength. Plug-and-Play Lightning is ready to work right out of the box with most popular welding systems. Components are designed for quick, easy switch-outs. PHD, PHDXTM, Lightning, Lasertec Laser Divisionoriginal of American Torchmanufacturer(s) Tip, Multi-Use and ProMix aretotrademarks owned by American Torch Tip American Tip Company is American Torch Tip Company iswaltec, in no wayintegra, affiliated with the above-named equipment ( OEM ). References the above-named machines, torches, andcompany. numbers are for yourtorch reference only. Most inparts no way affiliatedforwith equipment manufacturer(s). References to the torches, and numbersoem are for only.re-sold Most parts advertised for Tip. salefootnotes: are made by or advertised salethe areabove-named made by or fororiginal American Torch Tip, and other parts as indicated, areabove-named original partsmachines, manufactured by above-named andyour arereference simply being by American Torch * = for American Torch Tip, parts as manufactured by above-named, original manufacturer and are simply being re-sold by American Torchidentical Tip. Footnotes: * = design; OEM; OEM; # = American Torchand Tipother is licensed to indicated, make andare selloriginal this partparts by named manufacturer; ATTC and ATT suffixequipment = This part is an original(oem) American Torch Tip design and is not manufactured to the OEM # =indicates American Torch Tip is licensed totrade make and sell this partname by named and ATT suffixphdx, = This part is an original American Torch Tip designlaser and isdivision not manufactured to themulti-use OEM design;and a registered trademark, name, or product of themanufacturer; above-named ATTC company. PHD, Lightning, Waltec, Integra, Lasertec of Americanidentical Torch Tip, indicates a registered trademark, trade name, name of the company.2018, Copyright 2015, Torch Tip Company ProMix are trademarks ownedorbyproduct American Torch Tipabove-named Company. Copyright American TorchAmerican Tip Company

9 CREATING A BETTER EXPERIENCE! 9 AMERICAN TORCH TIP Mig Gun Part Numbering System SWIVEL POWER PIN GUN MODEL CABLE LENGTH SC - Small Curve S (optional) M - Miller LN - Lincoln E - Euro T - Tweco 5T - Tweco #5 P - Panasonic B - Bernard H - Hitachi amp amp amp 5-5 feet feet feet feet feet feet SC S T WIRE SIZE / / /64 al 564-5/64 LIGHTNING HANDLE 45 Amperage Ratings (duty cycle) Model # 100% Duty Cycle 60% Duty Cycle Co2 Mixed Gas Co2 Mixed Gas CONSUMABLES AND REPLACEMENT PARTS ON FOLLOWING PAGES parts advertised for sale are made by or for American Torch Tip,(fax) and other parts indicated, are original parts manufactured by above-named OEM and are simply being re-sold by American Torch Tip. Footnotes: * = as sales@attcusa.com

10 CREATING A BETTER EXPERIENCE! 10 LIGHTNING CONSUMABLES SEMI-AUTOMATIC 250, 350, 450 AND 550 AMP Lightning Consumables Gas Diffusers Nozzles 3A Contact Tips 1A 2A 9/16 x 18 thd 3/8 x 24 thd /4.937 Shock Washers B 3B 2B.746 4A 9/16 x 18 thd Goosenecks /8 1C 4B 2C 3C.312 3/8 x 24 thd D 1D.353 Liners /8 Standard Gun Configuration Lightning Decription Tips Nozzles Gas Diffuser Liner Shock Washer Gooseneck 250 AMP 63-11xx xxx HD AMP 63-11xx xxx HD AMP 63-11xx xxx HD AMP 63-11xx xxx HD Heavy duty setup is available on request. 1. NOZZLES - INSULATED A B C HD * Flush HD 1/8 Stick-Out HD 1/8 Tip Recess HD 1/8 Tip Recess HD 1/8 Tip Recess Extra HD Cu 1/4 Tip Rec. Extra HD Cu 1/4 Tip Rec. 3/8 5/8 1/2 5/8 3/4 5/8 3/4 ID (09.5mm) (15.9mm) (12.7mm) (15.9mm) (19.1mm) (15.9mm) (19.1mm) ID D HD Cu 1/8 Tip Recess 1/2 HD Cu 1/8 Tip Recess 5/8 HD Cu 1/8 Tip Recess 3/4 HD Bottleneck 1/8 Stick-out 1/2 HD Bottleneck 1/8 Recess 1/2 Extra HD 1/8 Stick-out 5/8 Extra HD Brass 1/8 Stick-out 5/8 (12.7mm) (15.9mm) (19.1mm) (12.7mm) (12.7mm) (15.9mm) (15.9mm) * Heavy Duty

11 LIGHTNING CONSUMABLES SEMI-AUT0MATIC 250, 350, 450 AND 550 AMP CONTACT TIPS ID A HD *.030 (0.8mm) HD.035 (0.9mm) HD.040 (1.0mm) HD.045 (1.2mm) HD.052 (1.3mm) HD 5/64 (2.0mm) HD 3/32 (2.4mm) HD 1/16 (1.6mm).073 B HD Tapered.030 (0.8mm) HD Tapered.035 (0.9mm) HD Tapered.045 (1.2mm) HD Tapered.052 (1.3mm).063 C HD CuCr **.035 (0.9mm) HD CuCr.045 (1.2mm) HD CuCr.052 (1.3mm) HD CuCr 1/16 (1.6mm) HD CuCr 5/64 (2.0mm) HD CuCr 3/32 (2.4mm).110 D Extra HD Extra HD Extra HD Extra HD 1/ Extra HD 5/ Extra HD 3/ Extra HD 7/ Extra HD 1/ Extra HD.035 tprd Extra HD.045 tprd Extra HD.052 tprd Extra HD CuCr Extra HD CuCr Extra HD CuCr Extra HD CuCr 1/ NOTE: 65-11XX SERIES TIPS ARE ONLY TO BE USED WITH 65 SERIES LIGHTNING DIFFUSERS. PLEASE CALL FOR INFORMATION. 3. GAS DIFFUSERS & RETAINER A Diffuser for HD Contact Tip Retainer (for above) B HD * C Extra HD Robotic Extra HD Gas Diffuser O-Ring 4. SHOCK WASHERS A HD (Heavy Duty) B GOOSENECKS (INCLUDES BODY ASSY.) Fixed 60º Fixed 180º Fixed 45º Fixed 60º S Swivel 60º Fixed 180º Fixed 45º Fixed 60º S Swivel 60º Fixed 60º S Swivel 60º Fixed 180º Fixed 45º LINERS Wire Size Length Part# OD.023 (.6mm) (.9mm) (.9mm) (1.6mm) (1.6mm) (.8mm) (.9mm) (.9mm) (.9mm) (.9mm) (.9mm)al (1.6mm) (1.6mm) (1.6mm) /64 (1.6mm) /64 (1.6mm) /64 (1.6mm) (1.6mm) (1.6mm) (1.6mm) /16 (1.6mm) /16 (1.6mm) /16 (1.6mm) /64-1/16al /64-3/32 15 Flat /64-3/32 25 Flat /64 & 1/16 FC (for S.S. Wire) * Heavy Duty, ** Copper Zirconium Chrome

12 CREATING A BETTER EXPERIENCE! 12 LIGHTNING REPLACEMENT PARTS SEMI-AUTOMATIC 250, 350, 450 AND 550 AMP Lightning Replacement Parts 1A 3 2A Goosenecks Body Assembly 1B 4 Connector Cones 5 Cone Nuts Front End Handle 2B Switch Swivel Body Assembly Swivel Gooseneck Switch Housing & Screws Mounting Screw & Cover (See previous page for consumables) Spring Guard 6 Clamp Unicable 7 Wire Sheath Switch Lead Connector Back End Spring Guard Wire Sheath Clamp Control Plug Connector Handle Housing & Screws Lead Extensions Screws 9 4 Cone Nuts 3 8 Connector Cones Power Pin Mount Pins (See previous page for liners)

13 1. GOOSENECKS A Gooseneck 60º Gooseneck 180º Gooseneck 45º Gooseneck 60º Gooseneck 180º Gooseneck 45º Gooseneck 60º Gooseneck 60º Gooseneck 180º Gooseneck 45º Gooseneck 60º 550 B S Swivel Gooseneck 60º S Swivel Gooseneck 60º S Swivel Gooseneck 60º BODY ASSEMBLY A Body Assembly Body Set Screw B Body Assembly Swivel Mount 3. CONNECTOR CONE Connector Cone 250 AMP Connector Cone 350 AMP Connector Cone AMP 4. CONE NUT Cone Nut AMP Cone Nut 550 AMP 5. GUN HANDLE LIGHTNING REPLACEMENT PARTS SEMI-AUT0MATIC 250, 350, 450 AND 550 AMP Handle Switch Housing & Screws Dual Schedule Trigger Locking Trigger Mounting Screw Mounting Screw Cover Switch Clamps 250 AMP Clamps AMP Clamps 550 AMP Spring Guard Switch Lead Connector Wire Sheath ALSO AVAILABLE Gooseneck Heat Shield (not shown) 6. UNICABLE Length AMP UNICABLE BULK (per foot) AMP AMP AMP AMP BACK END Wire Sheath Control Plug (Lincoln) Control Plug Connector Lead Extensions (Standard) Spring Guard Clamp 250 AMP Clamp AMP Clamp 550 AMP Handle Housing & Screws Screws Guide Cap,.035-1/16, Amphenol (Miller) Guide Cap, 5/64-3/32, Amphenol (Miller) Butt Connectors, Amphenol (Miller) MSAK-354 Spade Connectors (female), Amphenol (Miller) 8. POWER PIN MOUNT Power Pin Mount 9. POWER PINS Tweco Std, Tweco # L Tweco # Bernard Euro Lincoln Miller

14 14 LIGHTNING COMPLETE POWER PIN (BACK END) ASSEMBLIES SEMI-AUTOMATIC 250, 350, 450 AND 550 AMP Power Pin Assemblies Tweco # Tweco # L Bernard Euro Lincoln Miller (.035-1/16)

15 LIGHTNING SEMI-AUT0MATIC 250, 350, 450 AND 550 AMP 15 GENERAL SAFETY 1. Disconnect all power before servicing or changing Lightning welding gun components. Failure to disconnect power can lead to dangerous electrical shock which can kill. 2. Smoke, fumes and gases can be dangerous to your health. Keep smoke, fumes and gases from the breathing area. Fumes from welding are of various types and strengths, depending on the kind of base metal being welded. 3. Arc welding produces dangerous light radiation. Adequate eye protection must be worn. 4. All exposed skin must be covered with flame resistant, protective clothing. Do not wear clothing made from flammable synthetic fibers. 5. Protective screens or barriers should be used to protect others from spatter, flash and glare while welding. TROUBLESHOOTING Contact tip burn back. Possible Cause 1. Improper voltage and/or wire feed speed. Possible Solution 1. Set parameters. 2. Erratic wire feeding. 2. See 'Erratic Arc'. 3. Improper tip stickout. 3. Adjust nozzle / tip relationship 4. Improper electrode stickout. 4. Adjust torch to base metal relationship. 5. Faulty ground. 5. Repair all cables and connectors. Tip disengages from retaining head. Possible Cause Possible Solution 1. Worn retaining head. 1. Replace tip and/or retaining head. 2. Improper tip installation. 2. Finger-tighten, then finish tightening with the appropriate tool. Erratic arc. Possible Cause Possible Solution 1. Worn contact tip. 1. ereplace. 2. Buildup inside of liner. 2. Replace liner, check condition of electrode. 3. Wrong tip size. 3. Replace with correct tip size. 4. Incorrect Welding Parameters 4. Use wire manufacturer s parameters Excess spatter. Possible Cause Possible Solution 1. Improper machine parameters. 1. Adjust parameters. 2. Incorrect tip or installation. 2. Adjust nozzle / tip relationship. 3. Incorrect nozzle or shielding. 3. Use correct nozzle and shielding gas coverage. 4. Contaminated wire or work piece. 5. Replace wire and clean work piece. Discolored Liner. Possible Cause Possible Solution 1. Short circuit to electrode. 1. Check for wire short circuiting in feeder 2. Cuts in outer jacket, copper exposed 2. Replace gun. continued >

16 16 LIGHTNING TROUBLESHOOTING Wire not feeding or bumpy feeding. Possible Causes Possible Solution 1. Feeder relay / malfunction. 1. Consult feeder manufacturer. 2. Broken control lead. 2. Connect spare control leads. 3. Poor adaptor connection. 3. Test and replace leads and/or contact pins. 4. Incorrect type of drive rolls. 4. Use manufacturers recommended drive rolls 5. Improper drive rolls size. 5. Replace with proper size. 6. Drive roll tension misadjusted. 6. Adjust tension at feeder. 7. Burn back to contact tip. 7. See 'Contact tip burn back'. 8. Wrong size liner. 8. Replace with correct size. 9. Buildup inside of liner. 9. Replace liner, check condition of electrode. 10. Worn drive roll. 10. Replace with new drive roll. 11. Improper guide tube relationship 11. Eliminate all gaps in electrode path. 12. Improper wire guide diameter. 12. Replace with proper guide diameter. 13. Gaps at liner into gas diffuser 13. Reset liner and lock or replace with new liner Premature contact tip failure. Possible Cause Possible Solution 1. Improper voltage or wire feed speed. 1. Set parameters. 2. Erratic wire feeding. 2. See 'Erratic Arc'. 3. Improper tip stickout. 3. Adjust nozzle / tip relationship. 4. Improper electrode stickout. 4. Change length of wire stickout. Gun running hot. Possible Cause Possible Solution 1. Exceeding duty cycle. 1. a. Replace with properly rated duty cycle Gun. b. Decrease parameters to within Gun rating. 2. Loose or poor power connection. 2. a. Clean and retighten all electrical connections b. Check rating and condition of ground clamp Porosity in weld. Possible Cause Possible Solution 1. Nozzle/Insulator/O-rings worn. 1. Replace 2. Retaining head spring/band 2. Replace retaining head. 3. Extreme heat or duty cycle. 3. Use Xheavy duty consumables. 4. Gas not getting to the weld 4. Check gas regulator/flowmeter/cylinder 5. Gas ports plugged. 5. Clean or replace gas diffuser//nozzle. 6. Loose fittings or cut gas hose. 6. Tighten or repair hose lines.

17 17 LIGHTNING 1.1 LINER REPLACEMENT TOOLS REQUIRED Vise 5/64 Allen wrench Lineman pliers 1. Remove nozzle, contact tip and tip holder from gooseneck. (Not shown) 2. With gun straightened, loosen liner set screw on quick connect power pin at back end of gun using a 5/64 Allen wrench. (See Figure 1) 3. Using pliers, grip liner and remove from gun. 4. Install new liner by feeding through gun. Use short strokes to avoid kinking. Use clockwise rotation as needed. 5. Be sure o-rings on liner head seats into inside bore of power pin. 6. Tighten set screw on power pin to secure liner. Do not overtighten. 7. Using pliers, trim liner to extend to 3/4 (20mm) from end of gooseneck. 8. Remove any burrs on the inside and outside of liner to ensure smooth wire flow and proper seating inside diffuser. 9. Reinstall tip holder, contact tip and nozzle onto gooseneck. Note: Liner should be visible through gas holes of tip holder. 10.Install gun to feeder. Quick Connect Power Pin Liner O-ring Liner set Screw Conduit Liner * Trim dimension may change depending on front end consumables being used. Figure 1 > 3/4 <

18 CREATING A BETTER EXPERIENCE! 18 SEMI-AUTOMATIC GUN CONVERSION KITS AVAILABLE FOR BERNARD, LINCOLN & TWECO WITH A SIMPLE CHANGE-OUT OF PARTS

19 CREATING A BETTER EXPERIENCE! 19 READ MORE ABOUT IT... Download these Technical Guides and other LIGHTNING literature at AmericanTorchTip.com/mig-brochures. Technical Guide 500 AMP AIR-COOLED ROBOTIC TORCH

20 20 AMERICAN TORCH TIP ROBOTIC TORCH AMPS A New Reliability in Robotic Guns The Lightning 550 amp robotic gun has been carefully designed to reduce downtime from part failure, faulty welds and change outs. All our components are made to operate in the harsh environment of high volume production. The American Torch Tip Lightning gun stands up to excessive vibration, cable whip, temperature fluctuations and unexpected crashes. Precision components allow change outs to be made with confidence that the gooseneck will always be aligned with the gun housing; insuring reliability and repeatability. Nozzle High polished finish offers superior spatter protection. Hard drawn copper or brass in variety of shapes and sizes. Brass inserts designed to protect against wear and offers superior nozzle protection. Tapered Contact Tip and Diffuser Tip and diffuser design allows for greater heat dissipation and electrical conductivity. Easy start contact tip has quick change double thread. Easy Change Gooseneck Fast and simple gooseneck change outs. Insulated aluminum protects the gooseneck. 650 AMP capacity. High Strength Handle Solid Body design crafted from aircraft aluminum that stands up to extreme impact. Strain Relief Supports cable weight and reduces cable kinking. Adapters 22 robotic arms, adapters for most wire feeders, and a complete line of replacement parts are available.

21 CREATING A BETTER EXPERIENCE! 21 AMERICAN TORCH TIP ROBOTIC TORCH PART NUMBERING SYSTEM Consumables L Lightning Power Pin T Tweco E Euro LN Lincoln M Miller Gun Model amp Wire Size mm / / /64 al 564 5/64 Goose Neck (opt) º º º º Nozzle /2 bore, 1/8 Recess-Copper /8 bore, 1/4 Recess-Copper /2 bore, 7 1/8 Recess-Brass Liner 9 For Aluminum Wire Options (54 Model Only) J Jog Switch A Air Blast W Wire Brake L E A DUTY CYCLE AMPERAGE RATINGS GUN MODEL 60% Duty Cycle - Mixed Gases 100% Duty Cycle - CO2 550 amp 550 amps CONSUMABLES AND REPAIR PARTS ON FOLLOWING PAGES Cable Length 03 3 feet feet 04 4 feet 06 6 feet 08 8 feet feet feet feet

22 22 LIGHTNING CONSUMABLES ROBOTIC TORCH 550 AMP Nozzles 1A Contact Tips 2A 2-3/4 1B 2-7/8 1C 2B 2C Gas Diffusers B 3C Shock Washer 4 Goosenecks D 2D /8 Liners 6 1. NOZZLES - INSULATED ID A Nozzle Std. Flush 3/8 (09.5mm) Nozzle 1/8 Stick-Out 5/8 (15.9mm) B Nozzle Std. 1/8 Tip Recess 1/2 (12.7mm) Nozzle Std. 1/8 Tip Recess 5/8 (15.9mm) Nozzle Std. 1/8 Tip Recess 3/4 (19.1mm) C Nozzle HD* Cu 1/4 Tip Rec. 5/8 (15.9mm) Nozzle HD Cu 1/4 Tip Rec. 3/4 (19.1mm) D Nozzle HD Cu 1/8 Tip Rec. 1/2 (12.7mm) Nozzle HD Cu 1/8 Tip Rec. 5/8 (15.9mm) Nozzle HD Cu 1/8 Tip Rec. 3/4 (19.1mm) Nozzle Bottleneck 1/8 STKT 1/2 (12.7mm) Nozzle Bottleneck 1/8 REC 1/2 (12.7mm) Nozzle HD 1/8 STKT 5/8 (15.9mm) Nozzle HD Brass 1/8 STKT 5/8 (15.9mm) Nozzle Flush 5/8 ALSO AVAILABLE Nozzle Flush 5/ Nozzle 1/8 Stick Out 5/ Nozzle 1/8 Recess 3/ Nozzle 1/4 Recess 7/ Nozzle 1/4 Stick-out 5/8 NOTES: THREADED VERSIONS AVAILABLE FOR ALL NOZZLES. ADD T TO PART NUMBER. EXAMPLE: T * Heavy Duty

23 LIGHTNING CONSUMABLES ROBOTIC TORCH 550 AMP CONTACT TIPS ID A HD *.030 (0.8mm) HD.035 (0.9mm) HD.040 (1.0mm) HD.045 (1.2mm) HD.052 (1.3mm) HD 5/64 (2.0mm) HD 3/32 (2.4mm) HD 1/16 (1.6mm).073 B HD Tapered.030 (0.8mm) HD Tapered.035 (0.9mm) HD Tapered.045 (1.2mm) HD Tapered.052 (1.3mm).063 C HD CuCr **.035 (0.9mm) HD CuCr.045 (1.2mm) HD CuCr.052 (1.3mm) HD CuCr 1/16 (1.6mm) HD CuCr 5/64 (2.0mm) HD CuCr 3/32 (2.4mm).110 D Extra HD Extra HD Extra HD Extra HD 1/ Extra HD 5/ Extra HD 3/ Extra HD 7/ Extra HD 1/ Extra HD Tapered Extra HD Tapered Extra HD Tapered Extra HD CuCr ** Extra HD CuCr Extra HD CuCr Extra HD CuCr 1/ GAS DIFFUSERS (USE W/ H.D. NOZZLES) B HD Extra HD 4. SHOCK WASHER HD Shock Washer HD 5. GOOSENECKS 65-R Gooseneck 180º R Gooseneck 45º R Gooseneck 60º R Gooseneck 22º LINERS Wire Size Length Part# OD.035 (.9mm) (.9mm) (1.6mm) (1.6mm) CALL FOR INFORMATION ABOUT OTHER REPLACEMENT LINERS STANDARD ROBOTIC CONFIGURATION (Lightning ) STANDARD SHORT ARC HEAVY DUTY TAPERED NOZZLE CONTACT DIFFUSER SHOCK WASHER NOZZLE CONTACT DIFFUSER SHOCK WASHER NOZZLE CONTACT DIFFUSER SHOCK WASHER LIGHTNING 550 AMP TREGASKISS 550 AMP xx HD xx HD xx HD xx HD xx HD xx HD * Heavy Duty, ** Copper Zirconium Chromium

24 CREATING A BETTER EXPERIENCE! 24 LIGHTNING REPLACEMENT PARTS ROBOTIC TORCH 550 AMP 1 Gooseneck (See previous page for consumables) 2 Front End Housing Insulator Housing Spring Guard Wire Sheath (Wiring diagram page 5) 3 Unicable 4 Back End Clamp Spring Guard Handle Cone Nut Wire Sheath Control Cable Wiring Cover (Wiring diagram page 17) Connector Cones Power Pin Mount Pins (See (See previous page previous page for for liners)liners)

25 LIGHTNING REPLACEMENT PARTS ROBOTIC TORCH 550 AMP GOOSENECK ALSO AVAILABLE 65-R Gooseneck 180º R Gooseneck 45º R Gooseneck 60º R Gooseneck 22º 550 Special lengths & angles are available. Call for information. 2. TORCH BODY Wire Sheath Spring Guard 65-R148 Air Blast Hose 3. UNICABLE Call for information about replacement Unicable 4. POWER PIN HANDLE Spring Guard Clamp (2 required) 550 AMP Handle Cone Nut 550 AMP Wire Sheath Wiring Cover 65-R138 Control Cable 5. CONNECTOR CONE Connector Cone 6. POWER PIN MOUNT Power Pin Mount 7. POWER PINS Tweco Std, Tweco # L Tweco # Bernard Euro Lincoln Miller Call for availability of models not listed above. AS AS AS Adapter 45 degrees Adapter 22 degrees Adapter 180 degrees

26 26 LIGHTNING WIRING DIAGRAM ROBOTIC TORCH 550 AMP FRONT HOUSING SAFETY CLUTCH MALE CONNECTOR REAR SWITCH HOUSING TO CLUTCH VOLTS - VOC (1) BROWN WHITE WHITE WHITE OUTPUT +24-VOC (2) BLACK BLACK 0-VOLTS-DC (COMMON) (3) BLUE BLUE YELLOW (VOLTAGE SENSE) WIRE IS BARED AND CRIMPED MAKING CONTACT WITH FERRULE 500 AMP UNICABLE BLACK BROWN 2 GREEN 3 YELLOW YELLOW BRAD HARRISON 8 PIN MALE CONNECTOR GRAY 5 JOG BUTTON PINK RED RED PINK 6 JOG BUTTON WHITE VIOLET BLUE BLUE 7 VIOLET RED VOC (INPUT) +24 VOC (OUTPUT) VOLTAGE SENSE JOG BUTTON 0 VOC (COMMON) JOG BUTTON WHITE 1 BROWN 2 GREEN 3 YELLOW 4 GRAY 5 PINK 6 BLUE 7 RED BRAD HARRISON 8 PIN MALE CONNECTOR 3 4

27 27 AMERICAN WELDQUIP 1A 2 3A 4A M6 X 1.0 M6 X M10 X B B M8 X 1.25 M8 X B M12 X NOZZLE I.D. A Nozzle.625 B S Nozzle Self Ins INSULATORS A Nozzle Insulator 300/400A DIFFUSER A Gas Diffuser B Gas Diffuser 5. INSULATING WASHER Insulating Washer 300A 3. CONTACT TIPS A Contact Tip Contact Tip Contact Tip Contact Tip Contact Tip.052 B Contact Tip 500A Contact Tip 500A LL Contact Tip CuCr Contact Tip 500A LL Contact Tip CuCR Contact Tip LL Contact Tip CuCR.040

28 28 BERNARD CONSUMABLES EZ FEED G / EZ FEED / EZ FEED II / EZ FEED Q **I.D. 2-3/8 1A 1B 5/8 2A 1-7/8 3A 3B x x.300 4A 4A 2-1/16 1/4 npt 5A **I.D. 2-3/8 1C 3B 2 3C.312 x /4.312 x.300 4B 4B 2-1/16 1/4 npt 3/ D **I.D. **I.D. 2-11/ /16 1E 3/4 2 2B 3A 3C 1-1/4.312 x.300 4C 4C 4C4D 2-1/4 1/4 npt 1/4 npt 5B **I.D. 1F x.300 4E 2-1/4 4F 2-11/16 1/4 npt 11/32 11/32 3-1/2 1G 1H 3/4 2 2B 3E 3D 2-3/8.312 x x.300 4B 4C 4A /4 3-1/8 4D 4635

29 BERNARD CONSUMABLES EZ FEED G / EZ FEED / EZ FEED II / EZ FEED Q NOZZLE I.D. 3. CONTACT TIPS (CONT.) I.D. A 251 Nozzle Brass 1/2 (12.7mm) 241 Nozzle Copper 5/8 (15.9mm) B 4391 Nozzle Brass 5/8 (15.9mm) 4392 Nozzle Tapered Brass 1/2 (12.7mm) 4393 Nozzle Copper 5/8 (15.9mm) C 4295 Nozzle Tapered Brass 3/8 (09.5mm) D 4491 Nozzle Brss 3/4 (19.0mm) 4492 Nozzle tapered Brass 9/16 (14.3mm) E 431 Nozzle Brass 1/2 (12.7mm) 401 Nozzle Brass 3/4 (19.0mm) 602 Nozzle Brass 3/4 (19.0mm) 601 Nozzle Copper 3/4 (19.0mm) 1501 Nozzle Copper H.D. 3/4 (19.0mm) F 4591 Nozzle Copper 3/4 (19.0mm) 4592 Nozzle Copper 17/32 (13.5mm) G 242 Nozzle Tapered Brass 11/32 (8.7mm) H 4395A Nozzle Tapered Brass 11/32 (8.7mm) 7492 Contact Tip 5/64 (2.0mm) Contact Tip 3/32 (2.4mm) Contact Tip 7/64 (2.8mm) Contact Tip 1/8 (3.2mm).144 D 4381A Contact Tip.035 (0.9mm) A Contact Tip.045 (1.2mm).055 E 243 Contact Tip.035 (0.9mm) Contact Tip.045 (1.2mm) GAS DIFFUSERS A 4235 GasDiffuser 200A B 4335 GasDiffuser 200/300A C 4435 GasDiffuser 400/500A D 4635 GasDiffuser 600A E Gas Diffuser, Tip Holder 600A F Gas Diffuser, Tip 600A 2. INSULATORS A 256 Insulator B 4061 Insulator 3. CONTACT TIPS I.D. A 1597 Contact Tip.023 (0.6mm) Contact Tip.030 (0.8mm) Contact Tip.035 (0.9mm) Contact Tip.040 (1.0mm) Contact Tip.045 (1.2mm) Contact Tip.052 (1.4mm) Contact Tip1/16 (1.6mm) Contact Tip 5/64 (2.0mm) Contact Tip 3/32 (2.4mm) Contact Tip 7/64 (2.8mm) Contact Tip 1/8 (3.2mm).144 B 4284 Contact Tip.023 (0.6mm) Contact Tip.030 (0.8mm) Contact Tip.035 (0.9mm) Contact Tip.045 (1.2mm) Contact Tip.052 (1.4mm) Contact Tip 1/16 (1.6mm).076 C 7497 Contact Tip.023 (0.6mm) Contact Tip.030 (0.8mm) Contact Tip.035 (0.9mm) Contact Tip.040 (1.0mm) Contact Tip.045 (1.2mm) Contact Tip.052 (1.4mm) Contact Tip 1/16 (1.6mm) CAPS (not shown) A 4323R Cap 200/250A B 4423R Cap 400/500A LINERS (not shown) I.D. O.D. A Liner Liner Liner Liner X Liner Tef. 15 3/64 Al Liner Liner 15 1/ Liner Liner Liner Liner 10 1/ Liner 15 1/ X Liner Tef. 15 1/16 Al Liner 25 1/ Liner 10 5/ Liner 15 5/ Liner 10 3/ Liner 15 3/ Liner 10 7/ Liner 15 7/ B 43115T Liner T Liner T Liner 15 1/ T Liner 25 1/

30 30 BERNARD REPLACEMENT PARTS B-200/350 COMPATIBLE WITH BERNARD EZ FEED /350 AMP Body Tube Assembly 200 Amp 4786 Insulator 4780 Screw 4209 Post Fasteners 4207 Body Tube Assembly 350/400A 4790 Silicone Cap 4423R Diffuser See # 4 on previous page Hook Switch 5662 ( ) Handle W/Screws Contact Tips See # 3 on previous page Nozzle See # 1 on previous page Connector Cone 4213-B (200 Amp) 4313-B Cone Nut 4305 Unicable ATB350 Switch Lead Connector B Clamp (200 Amp) (300/400 Amp) Spring ATTC Version RATING 350 A CI2 250A MIXED 100% DUTY CYCLE MM TO MM WIRE BERNARD GUN ORDERING SYSTEM Gun Amperage Standard 350 amp A A T Length 10 = 10 ft 12 = 12 ft 15 = 15 ft 20 = 20 ft 25 = 25 ft Wire Size A = B = 3/64-1/16 Plug3 T = Lightning / Tweco 5T = Tweco #5 E = Euro M = Miller LN = Lincoln A/B = Bernard Gun are equipped as follows: A =.045 (7490) Tip (Nozzle) B = 1/16 (7491) Tip (Nozzle)

31 BERNARD REPLACEMENT PARTS B-200/300 COMPATIBLE WITH BERNARD EZ FEED /300 AMP 31 Unicable ATW200 ATB350 Spring Guard Clamp (200 Amp) (300/400 Amp) Handle Lead Extensions (Std.) (Miller) Control Plug Connector Housing & Screws Screws Liner Set Screw Power Pin O-ring Liner O-ring Pin (Tweco #4) B Liner See Chart on p. 143 Cone Nut Connector Cone (200 Amp) Power Pin Mount Pin (Miller) B Guide Cap (.035-1/16) (5/64-3/32) Pin (Lincoln) B

32 32 BERNARD B-350 COMPATIBLE WITH BERNARD EZ FEED AMP Tweco # Bernard Miller (.035-1/16) (5/64-3/32) Euro Panasonic Hitachi Thermal Arc Lincoln Tweco #

33 CREATING A BETTER EXPERIENCE! 33 SEMI-AUTOMATIC GUN CONVERSION KITS AVAILABLE FOR BERNARD, LINCOLN & TWECO WITH A SIMPLE CHANGE-OUT OF PARTS

34 34 BINZEL 15 AK 180AMP CO2 60% DUTY Torch Body Brass Torch Body Plastic Conductor Tube (Swan Neck) See #4 Nozzle Spring Trigger Ergonomic Handle Head Insulator Gas Nozzle Holder See #3 Contact Tip See #2 Gas Nozzle See #1 1. NOZZLES I.D. 4. CONDUCTOR TUBES A Nozzle, Conical 1/2 (12.7mm) Nozzle, Conical, Small 3/8 (09.5mm) B Nozzle, Cylindrical 5/8 (15.9mm) C Nozzle, Tapered 33/64 (13.1mm) D Nozzle, Spot 5/8 (15.9mm) 2. CONTACT TIPS I.D Contact Tip M6 Cu.023 (0.6mm) Contact Tip M6 Cu.030 (0.8mm) Contact Tip M6 Cu.035 (0.9mm) Contact Tip M6 Cu.040 (1.0mm) Contact Tip M6 Cu.045 (1.2mm) Contact Tip M6 Cu.030 (.8mm)Al Contact Tip M6 Cu.035 (.9mm)Al Contact Tip M6 Cu.040 (1mm)Al Swanneck 50 Degree 5. LINERS I.D. O,D, Liner 3M Liner 4M Liner 5M Liner 3M Liner 4M Liner 5M Liner 5M.045-1/ NOZZLE HOLDER Nozzle Holder

35 BINZEL 15 AK 180AMP CO2 60% DUTY 35 Lock Ring Cable Support Spring Hex Nut Barb Adaptor Ferrule Switch Lead Connector Z Unicable See Chart on p. 145 Unicable See Chart on p. 127 Lead Extensions (Std.) (Miller, Amphenol Plug) Spring Guard Clamp Handle Housing & Screws Control Plug Connector Screws Liner Set Screw Power Pin O-ring Liner O-ring Pin (Tweco #4) Z Cone Nut Connector Cone Power Pin Mount Pin (Miller) Z Liners See Chart #5 Guide Cap (.035-1/16) (5/64-3/32) Pin (Lincoln) Z

36 36 BINZEL 24 KD 250AMP CO2 60% DUTY Conductor Tube (Swan Neck) See #4 Gas Diffuser See # 3 Trigger Ergonomic Handle Contact Tip Holder Contact Tip See #2 Gas Nozzle See #1 1. GAS NOZZLES I.D. 3. GAS DIFFUSER A Nozzle Cylindrical 21/32 (17mm) Nozzle Cylindrical HD 21/32 (17mm) B Nozzle Conical 1/2 (12.5mm) Nozzle Conical HD 1/2 (12.5mm) C Nozzle Tapered 21/32 (17mm) 2. CONTACT TIPS I.D M6 E-Cu.030 (0.8mm) M6 E-Cu.040 (1.0mm) M6 E-Cu.045 (1.2mm) M6 CuCrZr.030 (0.8mm) M6 CuCrZr.040 (1.0mm) M6 CuCrZr.045 (1.2mm) M6 E-Cu.030 (0.8mm).043 AL M6 E-Cu.040 (1.0mm).055 AL M6 E-Cu 3/64 (1.2mm).059 AL Gas Diffuser Black Gas Diffuser White 4. CONDUCTOR TUBES Swan Neck 50 Degree 5. LINERS I.D Liner 3M , Liner 5M Liner 3M Liner 4M Liner 5M 3/ Liner 5M 5/

37 BINZEL 24 KD 250AMP CO2 60% DUTY 37 Lock Ring Cable Support Spring Hex Nut Barb Adaptor Ferrule Unicable See Chart on p. 145 Switch Lead Connector Z Unicable See Chart on p. 125 Lead Extensions (Std.) (Miller) Spring Guard Clamp (200A) Handle (3/400A) (500A) Control Plug Connector Housing & Screws Screws Liner Set Screw Power Pin O-ring Liner O-ring Pin (Tweco #4) Z Cone Nut (2/3/400A) (500A) Connector Cone (200A) (300A) (4/500A) Power Pin Mount Pin (Miller) Z Liners See Chart #5 Guide Cap (.035-1/16) (5/64-3/32) Pin (Lincoln) Z

38 38 BINZEL 25 Nozzle Spring Conductor Tube (Swan Neck) See #4 Trigger Ergonomic Handle Contact Tip Holder Contact Tip See #2 Gas Nozzle See #1 1. NOZZLES I.D. A Nozzle, Cylindrical 23/32 (18.3mm) B Nozzle, Conical 19/32 (15.1mm) Nozzle, Conical, Small 29/64 (11.5mm) C Nozzle, Tapered 7/16 (11.1mm) D Nozzle, Spot 23/32 (18.3mm) 2. CONTACT TIP I.D Contact Tip M6 Cu.030 (.08mm) Contact Tip M6 Cu.035 (0.9mm) Contact Tip M6 Cu.040 (1.0mm) Contact Tip M6 Cu.045 (1.2mm) Contact Tip M6 Cu 1/16 (1.6mm) Contact Tip M6 H.D..030 (0.8mm) Contact Tip M6 H.D..035 (0.9mm) Contact Tip M6 H.D..040 (1.0mm) Contact Tip M6 H.D..045 (1.2mm) Contact Tip M6 Cu.035 (0.9mm)Al Contact Tip M6 Cu.040 (1.0mm)Al Contact Tip M6 Cu 3/64 (1.2mm)Al CONDUCTOR TUBES Swanneck 50º 5. LINERS I.D. O.D Liner 3M Liner 5M Liner 3M Liner 4M Liner 5M Liner 5M.045-1/

39 39 BINZEL 25 Lock Ring Cable Support Spring Hex Nut Barb Adaptor Ferrule Unicable See Chart on p. 145 Switch Lead Connector Z Unicable See Chart on p. 125 Lead Extensions (Std.) (Miller) Spring Guard Clamp (200A) Handle (3/400A) Control Plug (500A) Connector Housing & Screws Screws Liner Set Screw Power Pin O-ring Liner O-ring Pin (Tweco #4) Z Cone Nut (2/3/400A) (500A) Connector Cone (200A) (300A) (4/500A) Power Pin Mount Pin (Miller) Z Liners See Chart #5 Guide Cap (.035-1/16) (5/64-3/32) Pin (Lincoln) Z

40 BINZEL Gas Diffuser See # 4 Contact Tip Holder See #3 Conductor Tube (Swan Neck) See #5 Trigger Ergonomic Handle Contact Tip See #2 Gas Nozzle See #1 1. GAS NOZZLES I.D. 4. GAS DIFFUSER Nozzle Cylindrical 25/32 (20mm) Nozzle Conical 41/64 (16mm) Nozzle Tapered 35/64 (14mm) 2. CONTACT TIP I.D Contact Tip M6 E-Cu.030 (0.8mm) Contact Tip M6 E-Cu.040 (1.0mm) Contact Tip M6 E-Cu.045 (1.2mm) Contact Tip M6 CuCrZr.030 (0.8mm) Contact Tip M6 CuCrZr.040 (1.0mm) Contact Tip M6 CuCrZr.045 (1.2mm) Contact Tip M6 E-Cu.030 (0.8mm).043 AL Contact Tip M6 E-Cu.040 (1.0mm).055 AL Contact Tip M6 E-Cu3/64 (1.2mm).059 AL 3. CONTACT TIP HOLDERS I.D Tip Holder M6 Short Tip Holder M6 Long Gas Diffuser Black Gas Diffuser White 5. CONDUCTOR TUBES Swan Neck 50 Degree 6. LINERS I.D. O.D Liner Liner steel Liner Liner steel Liner / Liner / Liner / Liner, Teflon 10 3/

41 41 BINZEL 26 Lock Ring Cable Support Spring Hex Nut Barb Adaptor Ferrule Unicable See Chart on p. 145 Switch Lead Connector Z Unicable See Chart on p. 127 Lead Extensions (Std.) (Miller) Spring Guard Control Plug Connector Clamp (200A) (3/400A) (500A) Housing & Screws Screws Handle Liner Set Screw Power Pin O-ring Liner O-ring Pin (Tweco #4) Z Cone Nut (2/3/400A) (500A) Connector Cone (200A) (300A) (4/500A) Power Pin Mount Pin (Miller) Z Liners See Chart #6 Guide Cap (.035-1/16) (5/64-3/32) Pin (Lincoln) Z

42 BINZEL Gas Diffuser See # 4 Contact Tip Holder See #3 Conductor Tubes (Swan Neck) See #5 Trigger Ergonomic Handle Contact Tip M8 Cu 3/32 (2.4mm) Contact Tip M8 H.D..035 (1.9mm) CONTACT TIPS I.D. 1. GAS NOZZLES I.D. A B C D Gas Nozzle See #1 Contact Tip See # Nozzle, Conical Nozzle, Tapered Nozzle, Spot Weld Nozzle, Cylindrical 2. CONTACT TIPS I.D Contact Tip M6 E-Cu.030 (0.8mm) Contact Tip M6 E-Cu.040 (1.0mm) Contact Tip M6 E-Cu.045 (1.2mm) Contact Tip M6 CuCrZr.030 (0.8mm) Contact Tip M6 CuCrZr.040 (1.0mm) Contact Tip M6 CuCrZr.045 (1.2mm) Contact Tip M6 E-Cu.030 (0.8mm).043 AL Contact Tip M6 E-Cu.040 (1.0mm).055 AL Contact Tip M6 E-Cu3/64 (1.2mm).059 AL Contact Tip M8 Cu.035 (0.9mm) Contact Tip M8 Cu.040 (1.0mm) Contact Tip M8 Cu.045 (1.2mm) Contact Tip M8 Cu.052 (1.3mm) Contact Tip M8 Cu 1/16 (1.6mm) Contact Tip M8 Cu 5/64 (2.0mm) Contact Tip M8 H.D..040 (1.0mm) Contact Tip M8 H.D..045 (1.2mm) Contact Tip M8 H.D..052 (1.3mm) Contact Tip M8 H.D. 1/16 (1.6mm) Contact Tip M8 H.D. 5/64 (2.0mm) Contact Tip M10 1/ Contact Tip M10 5/ Contact Tip M10 3/ Contact Tip M10 7/ Contact Tip M10 1/8 3. CONTACT TIP HOLDERS Tip Holder Tip Holder Tip Holder Long M8 4. GAS DIFFUSERS Gas Diffuser Gas Diffuser 5. CONDUCTOR TUBES Swanneck 50 Degree 6. LINERS I.D. O.D Liner Liner steel Liner Liner steel Liner / Liner / Liner / Liner, Teflon 10 3/

43 43 BINZEL 36 Lock Ring Cable Support Spring Hex Nut Barb Adaptor Ferrule Unicable See Chart on p. 145 Switch Lead Connector Unicable See Chart on p. 127 Lead Extensions (Std.) (Miller) Spring Guard Clamp (200A) Handle (3/400A) (500A) Control Plug Connector Housing & Screws Screws Liner Set Screw Power Pin O-ring Liner O-ring Pin (Tweco #4) Z Cone Nut (2/3/400A) (500A) Connector Cone (200A) (300A) (4/500A) Power Pin Mount Pin (Miller) Z Liners See Chart #6 Guide Cap (.035-1/16) (5/64-3/32) Pin (Lincoln) Z

44 44 CLOOS MISC A 4B 4C 4D A 5B M8 x 1.25 M8 x C M8 x 1.25 M8 x A M10 x 1.0 6B M9 x 1.0 M8 x C UNION NUT Union nut 2. UNION NUT Union Nut 3. NOZZLE I.D Nozzle INSULATOR A Insulator, brown B Insulator C Insulator D Insulator 5. CONTACT TIPS A Contact Tip, tapered.045 B Contact Tip.050 C Contact Tip 1.2mm 6. DIFFUSER A Diffuser B Diffuser C Diffuser 7. NOZZLE Nozzle Air Cooled, Tandem

45 MR W ROBOT WELDING TORCH 45 CLOOS Insulator O-Ring Insulating Bush Clamping Nut Tip Shroud Tip Holder Water Jacket

46 46 CLOOS ZMW 600 / 610 Interior Body Clamp Interior Body Gas Shroud Tip Tip Holder Insulator Insulatating sleeve holder Insulator O-Ring Nozzle base O-Ring Nut

47 47 DAIHEN.790 1A M6 x 1 thd M6 x 1.0 thd 5 M14 x 1.0 thd M12 x 1.75 thd.375 1B NOZZLES I.D. A U608N02 Nozzle 5/8 (16mm) B U2464H10 Nozzle #6 3/8 (9.5mm) 5. TIP BODIES U2437H07 U2437H07L Tip Body Tip Body Long 2. ORIFICE U4167G02 Orifice 3. CONTACT TIPS I.D. A U475E08 Contact Tip.030 H (0.8mm).037 U475E09 Contact Tip.035 H (0.9mm).043 U475E10 Contact Tip.045 H (1.2mm) NOZZLE INSULATORS ALSO AVAILABLE (NOT SHOWN) U1736D06 Tip 1.2mm.050 U1736D16 Tip 0.9mm.040 U2075J06 Nozzle U2437H01 Orifice Small U2464H10 Nozzle # 6 U2769M05 Insulator U4167H12 Tip 0.8mm.054 U4167H04 Deep Narrow Nozzle U4167H11 Tip Nozzle Insulator Small

48 D/F 48 2A 2A 1.0 1A 7/8 x 12 thd 5/16 3-1/4 3/4 2B 2B /16 3-1/2 15/16 1B 7/8 x 12 thd 2C 2C 5/8 1/ D 7/16 x 20 thd 7/16 hex NOZZLE I.D. A Nozzle Straight 3/4 (19.0mm) B Nozzle Tapered 5/8 (15.9mm) 2. CONTACT TIPS I.D. A Contact Tip.035 C (0.9mm) Contact Tip.045 C (1.2mm) Contact Tip.052 C (1.4mm) Contact Tip 1/16 C (1.6mm) Contact Tip 5/64 C (2.0mm) Contact Tip 3/32 C (2.4mm) Contact Tip 7/64 C (2.8mm).120 B Contact Tip.030 H (0.8mm) Contact Tip.035 H (0.9mm) Contact Tip.045 H (1.2mm) Contact Tip.052 H (1.4mm) Contact Tip 1/16 H (1.6mm) Contact Tip 5/64 H (2.0mm) Contact Tip 3/32 H (2.4mm) CONTACT TIPS (CONT.) I.D. C Contact Tip.035 H (0.9mm) Contact Tip.045 H (1.2mm) Contact Tip.052 H (1.4mm) Contact Tip 1/16 H (1.6mm) Contact Tip 3/64 Al (1.2mm) Contact Tip 1/16 Al (1.6mm).081 D Contact Tip.045 H (1.2mm) Contact Tip.052 H (1.4mm) Contact Tip 1/16 H (1.6mm) Contact Tip 5/64 H (2.0mm) Contact Tip 3/32 H (2.4mm) Contact Tip 3/64 Al (1.2mm) Contact Tip 1/16 Al (1.6mm) Contact Tip 3/32 Al (2.4mm).120

49 49 ESAB 1A Not Shown 2A AIRCO B B 1C C 1D 1E Not Shown D F E CONTACT TIPS I.D. A Bent Tip Bent Tip.0453/ Bent Tip 1/ B Contact Tip Contact Tip Contact Tip Contact Tip 1/ Contact Tip 5/ C Bent Tip Bent Tip Bent Tip 1/ D Contact Tip Contact Tip Contact Tip Contact Tip 3/ Contact Tip 1/ E Contact Tip Contact Tip Contact Tip 1/ F Contact Tip Contact Tip Contact Tip 1/ Contact Tip 5/ Contact Tip 3/ Contact Tip 1/ NOZZLE I.D. A Nozzle Copper 1/2 12.7mm Nozzle Copper 3/4 19.1mm Nozzle Copper 5/8 15.9mm B Nozzle Brass 11/ Nozzle Copper 11/16 C Nozzle Brass 11/16 D Nozzle Brass 7/16 E Bent Nozzle 5/8 3. NOZZLES BODY A Nozzle Body (Not Shown) 4. SPACER A Spacer (Not Shown) 5. ADAPTER SLEEVE I.D. A Adapter Sleeve (Not Shown) 6. BARREL I.D. A Barrel Outer (Not Shown)

50 50 ESAB MT-200 / MT-200CC / MT-400 / MT-400CC / MT-500 2B 1A 3A 2C 4A 1B 2D 3B 2E

51 MT-200 / MT-200CC / MT-400 / MT-400CC / MT ESAB 1. NOZZLES I.D. 3. TIP ADAPTERS A Nozzle #6 Insulated Slip-On 3/8 (09.5mm) Nozzle #8 Insulated Slip-On 1/2 (12.7mm) Nozzle #10 Insulated Slip-On 5/8 (15.8mm) B Nozzle H.D. #8 Slip-On 1/2 (12.7mm) Nozzle H.D. #10 Slip-On 5/8 (15.8mm) Nozzle H.D. #12 Slip On 3/4 (19.1mm) Nozzle E.H.D. Brass #12 3/4 (19.1mm) C Nozzle H.D. #8 Threaded 1/2 (12.7mm) Nozzle H.D. #10 Threaded 5/8 (15.8mm) Nozzle H.D. #12 Threaded 3/4 (19.1mm) 2. CONTACT TIPS I.D. A Tip H.D. Short 5/64 (2.0mm) Tip H.D. Short 3/32 (2.4mm).110 B Tip H.D. Med /64 (1.2mm) Tip H.D. Med..052 (1.3mm) Tip H.D. Med. 1/16 (1.6mm).073 C Tip Short.045-3/64 (1.2mm) Tip Short.052 (1.3mm) Tip Short 1/16 (1.6mm) Tip Short 5/64 (2.0mm).093 D Tip Med..023 (0.6mm) Tip Med..030 (0.8mm) Tip Med..035 (0.9mm) Tip Med /64 (1.2mm) Tip Med..052 (1.3mm) Tip Med. 1/16 (1.6mm).073 E Tip Long.023 (0.6mm) Tip Long.023 (0.6mm) Tip Long.035 (0.9mm) Tip Long.045-3/64 (1.2mm).055 F Tube H.D. Short 5/64 (2.0mm) Tube H.D. Short 3/32 (2.4mm).110 G Tube H.D. Med..035 (0.9mm) Tube H.D. Med /64 (1.2mm) Tube H.D. Med..052 (1.3mm) Tube H.D. MEd. 1/16 (1.6mm).073 A Adapter for H.D. Tips B Adapter for Std. Tips C Adapter for.045-1/16 H.D. Tips Adapter for 5/64-3/32 H.D. Tips N/S Adapter for Std.Tips, H.D. Nozzles 4. NOZZLE ADAPTERS A Adapter for Slip-On Nozzles B Adapter for H.D. Threaded Nozzles LINERS (NOT SHOWN) I.D. O.D A Liner B Liner Liner Liner / Liner 10 5/ Liner Liner Liner / Liner Liner /

52 52 ESAB ST-9 ST-12 1A 12 x 24 thd 2A 5/16 3/8 1-1/2 1-3/ /2 **I.D. 1B 12 x 24 thd 1-11/16 1/2 2B 1/2 x 20 thd 3/8 1-3/4 2-19/32 3/8 1C 1-11/16 12 x 24 thd 1. NOZZLES I.D. 61N24 Nozzle #10 5/8 (15.9mm) 61N25 Nozzle #12 3/4 (19.1mm) 61N26 Nozzle #14 7/8 (22.2mm) 2. CONTACT TIPS I.D. 1. CONTACT TIPS I.D. A 12N55 Tip Short.030 (0.8mm) H N44 Tip Short.035 (0.9mm) H N06 Tip Short.045-3/64 (1.2mm) H/C/S.059 B 55N04 Tip Long.030 (0.8mm) H N05 Tip Long.035 (0.9mm) H.043 C 57N38 Tip Long.045 (1.2mm) H/C.059 A 61N35 Contact Tip.030 (0.8mm) H/C N36 Contact Tip.035 (0.9mm) H/C N37 Contact Tip.045 (1.2mm) H/C N38 Contact Tip 3/64 (1.2mm) S Contact Tip.052 (1.3mm) H/C N39 Contact Tip 1/16 (1.6mm) H/C N40 Contact Tip 1/16 (1.6mm) S Contact Tip 5/64 (2.0mm) H/C N41 Contact Tip 3/32 (2.4mm) H/C N42 Contact Tip 3/32 (2.4mm) S CONTACT TIPS I.D. B 61N45 Contact Tip 3/32 (2.4mm) H/C N46 Contact Tip 3/32 (2.4mm) S N47 Contact Tip 1/8 (3.2mm) H/C N48 Contact Tip 1/8 (3.2mm) S.152 C = Cored Wire H = Hard Wire S = Soft Wire

53 53 ESAB ST-23A / -41A 1A 1/4 2A 1/4 x 20 thd **I.D. 1-5/8 2-27/32 1B 1/4 2B 1/4 x 20 thd **I.D. 1-29/ / /4 1. NOZZLES I.D. A Nozzle #6 Insulated Slip-On 3/8 (09.5mm) Nozzle #8 Insulated Slip-On 1/2 (12.7mm) Nozzle #10 Insulated Slip-On 5/8 (15.8mm) B Nozzle #8 H.D. Slip-On 1/2 (12.7mm) Nozzle #10 H.D. Slip-On 5/8 (15.8mm) Nozzle #12 H.D. Slip-On 3/4 (19.1mm) Nozzle #12 H.D. Brass Slip-On 3/4 (19.1mm) 2. CONTACT TIPS I.D. A Tip Short.023 (0.6mm) Tip Short.030 (0.8mm) Tip Short.035 (0.9mm) Tip Short.045-3/64 (1.2mm) Tip Short 1/16 (1.6mm).073 B Tip Long.023 (0.6mm) Tip Long.030 (0.8mm) Tip Long.035 (0.9mm) Tip Long.045-3/64 (1.2mm) LINERS ID O.D Torch Liner.045-1/

54 54 ESAB -41 / MT-450W ST-16 / ST-21 1/4 3A 3/8 x 24 thd 4 15/16 x 12 thd 1 2 3/4 3/8 3B 1-21/32 3/8 x 24 thd 3/8 1.0 **I.D. 1-1/2 1-13/32 7/8 3/8 3C 3/8 x 24 thd 1-3/4 1. NOZZLES (USED ON ST-16 AND ST-21) Nozzle #8 1/2 (12.7mm) Nozzle #10 5/8 (15.9mm) Nozzle #12 3/4 (19.1mm) 2. SPATTER LINERS Nozzle Spatter Liner 3. CONTACT TIPS I.D. A Tube.030 (0.8mm) Tube.035 (0.9mm) Tube.045-3/64 (1.2mm) Tube.052 (1.3mm) Tube 1/16 (1.6mm) Tube 5/64 (2.0mm) Tube 3/32 (2.4mm).110 B Tip Short.030 (0.8mm) Tip Short.035 (0.9mm) Tip Short.045-3/64 (1.2mm) Tip Short.052 (1.3mm) Tip Short 1/16 (1.6mm) Tip Short 5/64 (2.0mm) Tip Short 3/32 (2.4mm) Tip Short 7/64 (2.8mm) Tip L. L (1.2mm) Tip L. L. 1/16 (1.6mm) Tip L. L. 3/32 (2.4mm).110 C Tip Long.035 (0.9mm) Tip Long.045-3/64 (1.2mm) Tip Long.052 (1.4mm) Tip Long 1/16 (1.6mm) COLLETS Collet CONDUITS (USED ON ST-16 AND ST-21) Conduit Conduit /16 LINERS (USED ON MT-450W) ID OD Liner Liner Liner Liner / Liner 10 5/ Liner Liner Liner / Liner Liner / *Liners and Conduits are not shown.

55 55 ESAB 1 1/ /2 1/2 1/4 1-5/8 1-5/8 1-1/2 4-3/8 5 5/16 6 5/16 x 18 thd 7 1/4 2-7/8 1-1/2 9-1/2 5/8 x 11 thd 7/8 Hex 8A 5/8 x 11 thd 3/4 Hex 8B 9 7/8 Hex 13/16 x 20 thd 1-1/16 1-1/ /32 1. CONTACT TIP I.D Contact Tip.030 (0.8mm) Contact Tip.035 (0.9mm) Contact Tip.045 (1.2mm) Contact Tip 1/16 (1.6mm) Contact Tip 3/32 (2.4mm) CONTACT TIP I.D. 19N45 Contact Tip 1/16 (1.6mm) N46 Contact Tip 5/64 (2.0mm) N47 Contact Tip 3/32 (2.4mm) N764 Contact Tip 7/64 (2.8mm) N120 Contact Tip.120 (3.0mm) N48 Contact Tip 1/8 (3.2mm) N49 Contact Tip 5/32 (4.0mm) N50 Contact Tip 3/16 (4.8mm) N51 Contact Tip 1/4 (6.4mm) CONTACT TIP I.D. 20N76 Contact Tip 1/8 (3.2mm) N75 Contact Tip 5/32 (4.0mm) CONTACT TUBE I.D. 49N15 Contact Tube.030 (0.8mm) N10 Contact Tube.035 (0.9mm) N11 Contact Tube.045 (1.2mm) N16 Contact Tube 3/64 (1.2mm) N13 Contact Tube 1/16 (1.6mm) N09 Contact Tube 1/16 (1.6mm) N12 Contact Tube 3/32 (2.4mm) N14 Contact Tube 3/32 (2.4mm) CONTACT TUBE I.D Contact Tube.035 (.09mm) Contact Tube 3/64 (1.2mm) Contact Tube 1/16 (1.6mm) Contact Tube 5/64 (2.0mm) Contact Tube 3/32 (2.4mm) Contact Tube 3/32 (2.4mm) CONTACT TIP I.D. 49N06 Contact Tip.030 (0.8mm) N05 Contact Tip.035 (0.9mm) N04 Contact Tip.045 (1.2mm) N08 Contact Tip.045-3/64 (1.2mm) N03 Contact Tip 1/16 (1.6mm) N02 Contact Tip 1/16 (1.6mm) N01 Contact Tip 3/32 (2.4mm) N07 Contact Tip 3/32 (2.4mm) CONTACT TUBE I.D. 08N54 Contact Tube.035 (0.9mm) N55 Contact Tube.045 (1.2mm) N50 Contact Tube 1/16 (1.6mm) N53 Contact Tube 1/16 Al (1.6mm) N52 Contact Tube 3/32 (2.4mm) N51 Contact Tube 3/32 (2.4mm) TIP NUT A Tip Nut Subarc Large B 19N43 Tip Nut Subarc Small 9. NOZZLE 105Z20 Nozzle #10 5/8 (15.9mm)

56 56 FRONIUS AW801-1R M10 x 1.25 thd M16 x 1.5 thd M20 x 1.5 thd 6 7 M10 x 1.25 thd M16 x 1.5 thd M12 x 1.25 thd NOZZLES I.D Nozzle water Cooled.067 (17.1mm) 2. CONTACT TIPS I.D Contact Tip 1.2mm Contact Tip 1.6mm COUNTER NUTS 0184 Counter Nut/Diffuser M16 x WATER DISTRIBUTION RINGS 0181 Water Distribution Ring 5. GUIDE RINGS 0182 Guide Ring 6. CLAMPING NUTS 0183 Clamping Nut 7. TIP ADAPTER 2166 Tip Adapter M16 x 1.5

57 57 FRONIUS 1A 5/8 1B 3-23/64 5/8 3-1/8 1. NOZZLES I.D. A Nozzle 5/8 B Nozzle 5/ Nozzle Nozzle 2. CONTACT TIPS (Not Shown) I.D. WIRE Contact Tip.035 (.08mm) Contact Tip.045 (1.0mm) Contact Tip.052 (1.2mm) Contact Tip.070 (1.6mm) Contact Tip.063 (1.4mm) Contact Tip (1.2mm) GAS DIFFUSER (Not Shown) Gas Diffuser Gas Diffuser INSULATOR RING (Not Shown)

58 58 HOBART PIECEMAKER 25-A GAL-300 1/2 1A 2 1/2 x 18 thd 2-3/8 9/16 1B.950 3A 4A 3/8 x 24 thd 1/4 1/4 x 20 thd 1/4 x 20 thd 9/16 1C 1/2 x 18 thd 2-7/ /16 2-9/16 3/8 1D 2 1/2 x 18 thd 1/4 3B 1/4 x 20 thd 4B 1/4 x 20 thd 3/8 x 24 thd 2-5/ / NOZZLES ID A Nozzle Slip-On for.024 1/2 (12.7mm) B Nozzle Slip-On or.030 9/16 (14.3mm) C Nozzle Screw-On 9/16 (14.3mm) D Nozzle Slip-On Slimline 3/8 (09.5mm) 4. TIP ADAPTERS A Tip Adapter Tip Adapter Tip Adapter B Tip Adapter INSULATORS LINERS (NOT SHOWN) ID OD Nozzle Insulator 3. CONTACT TIPS ID A Contact Tip.023 (0.6mm) H Contact Tip.030 (0.8mm) H Contact Tip.035 (0.9mm) H/T/AL Contact Tip.045 (1.2mm) H/T Contact Tip.045 (1.2mm) H/T/AL Contact Tip.052 (1.3mm) H/T Contact Tip 1/16 (1.6mm) H/T.073 B Tip Tapered.024 (0.6mm) H/T Tip Tapered.030 (0.8mm) H/T Tip Tapered.035 (0.9mm) H/T Tip Tapered.045 (1.2mm) H/T Liner Assy H Liner Assy H/T Liner Assy H/T Liner Assy /16 H/T Liner Assy H/T Liner Assy Al Liner Assy Al

59 59 HOBART PIECEMAKER 14-A 1/2 1 1/2 x 18 thd /4 x 20 thd 1/4 1/4 x 20 thd 1/2 x 18 thd 3/8 x 24 thd /16 13/16 2-1/4 1. NOZZLES I.D Nozzle Slip-On 1/2 (12.7mm) 2. NOZZLE ADAPTERS Nozzle Adapter 3. CONTACT TIPS I.D Contact Tip.023 (0.6mm) H Contact Tip.030 (0.8mm) H Contact Tip.035 (0.9mm) H/T/AL Contact Tip.045 (1.2mm) H/T GAS DIFFUSERS Gas Diffuser 1A 2 GA-250, GA-400, GA-600 1B 3 1. NOZZLES ID A hd nozzle 3/4 B nozzle 598 act450/wc CONTACT TIPS ID A Contact Tip Contact Tip Contact Tip Contact Tip contact tip contact tip B contact tip contact tip contact tip contact tip C contact tip contact tip contact tip 1/ contact tip 1/ contact tip 5/ contact tip 3/ contact tip 7/ contact tip 1/ contact tip 5/ DIFFUSER ID Gas Diffuser used wtih piecemaker 14a and gal-100

60 60 HOBART PIECEMAKER 40-A / GAL GAL-45L / ACT-300 5/8 1A 5/16 3A 5/16 x 18 thd 5/16 x 18 thd 4A 1/2 x 18 thd 5 1-3/ /8 3/8 1B 1/4 3B 1/4 x 20 thd 1-1/4 1/4 x 20 thd 4B 1-7/8 11/16 x 12 thd 1/2 x 18 thd Piecemaker 40A 4C 5/16 x 18 thd 11/16 x 12 thd 5/8 1C 11/16 x 12 thd 2 29/32 5/16 3A 5/16 x 18 thd 1-5/8 1/2 x 18 thd GAL-400 GAL-45L ACT /8 5/16 x 18 thd 4D 11/16 x 12 thd 3-9/ /8 1/2 x 18 thd 1. NOZZLES ID A Nozzle Slip-On 5/8 (15.9mm) B Nozzle Threaded 3/8 (09.5mm) C Nozzle Slip-On 5/8 (15.9mm) 2. NOZZLE ADAPTERS Nozzle Adapter 3. CONTACT TIPS ID A Contact Tip.035 (0.9mm) H/T/AL Contact Tip.045 (1.2mm) H/T Contact Tip.045 (1.2mm) H/T/AL Contact Tip.052 (1.3mm) H/T Contact Tip 1/16 (1.6mm) H/T Contact Tip 5/64 (2.0mm) T Contact Tip 3/32 (2.4mm) T.110 B Tip Tapered.035 (0.9mm) H/T Tip Tapered.045 (1.2mm) H/T GAS DIFFUSERS A Gas Diffuser B Gas Diffuser Slim Line C Gas Diffuser Wire Gas Diffuser.052-5/64 Wire D Gas Diffuser 3/32 Wire 5. NOZZLE INSULATORS Nozzle Insulator (40-A) LINERS (NOT SHOWN) ID OD A H/T (400) /16 H/T (400) /64 H/T (40-A, 400) AL (40-A, 400) /64 AL (40-A, 400) AL (45L) /64 AL (45L) /16 AL (45L) /32 T (45L)

61 HOBART PIECEMAKER 50-W /16 x 18 thd 4 5/16 x 18 thd 7/16 x 24 thd 5/8 7/8 5/16 1-3/ /8 1. NOZZLES ID Nozzle Slip-On 5/8 (15.9mm) 2. INSULATORS Nozzle Insulator 3. CONTACT TIPS ID Contact Tip.035 (0.9mm) H/T/AL Contact Tip.045 (1.2mm) H/T Contact Tip.045 (1.2mm) H/T/AL Contact Tip.052 (1.3mm) H/T Contact Tip 1/16 (1.6mm) H/T Contact Tip 5/64 (2.0mm) T Contact Tip 3/32 (2.4mm) T DIFFUSERS Gas Diffuser Gas Diffuser.052-5/64

62 62 HOBART GAL / x 12 thd 7/ /16 x 18 thd 5/16 x 18 thd 5/16 1/2 x 18 thd 1-3/8 1-5/ /8 1. NOZZLES ID Nozzle Screw-On 11/16 (17.5mm) 2. INSULATORS Nozzle Insulator 3. CONTACT TIP ID Contact Tip.052 (1.3mm) H/T Contact Tip 1/16 (1.6mm) H/T Contact Tip 5/64 (2.0mm) T Contact Tip 3/32 (2.4mm) T DIFFUSERS Gas Diffuser.035-1/ Gas Diffuser 5/64-3/ Contact Tip.035 (0.9mm) H/T/AL Contact Tip.045 (1.2mm) H/T Contact Tip.045 (1.2mm) H/T/AL.059 SAT-600 5/16 1 5/16 2 7/16 x 24 thd 7/16 x 24 thd 3 5/8 x 11 thd 4 1/2 x 20 thd 2-1/8 17/32 1-1/2 1-1/2 1. CONTACT TIPS ID Contact Tube.035 (0.9mm) H Contact Tube.045 (1.2mm) H Contact Tube.052 (1.3mm) H Contact Tube 1/16 (1.6mm) H Contact Tube 5/64 (2.0mm) H Contact Tube 3/32 (2.4mm) H Contact Tube 7/64 (2.8mm) H Contact Tube 1/8 (3.2mm) H GAS DIFFUSERS Gas Diffuser 4. TIP ADAPTERS 16DA629 Contact Tip Adapter 2. NUTS Locking Tip Nut

63 AG-2000 \ SP HOBART **ID 1 x 14 thd x 14 thd 1-1/8 x 16 thd 1/4 1/4 3A 3B 1-15/16 1/4 x 28 thd 1/4 x 28 thd 1/4 x 28 thd 4A 3/4 x 16 thd 3/8 x 16 thd 1-3/4 1-5/8 1-23/32 3/8 3C 1-15/16 3/8 x 16 thd 3/8 x 16 thd 4B 3/4 x 16 thd 3/8 x 16 thd 1-15/16 1/4 3D 1/4 x 28 thd 1/4 x 28 thd 4C 1-3/4 1/2 x 13 thd 3/8 x 16 thd 1-7/16 1/4 3E 1/4 x 28 thd 2-1/16 1-1/4 1. NOZZLES ID Nozzle Threaded 5/8 (15.9mm) Nozzle Threaded 3/4 (19.1mm) 2. NOZZLE BODIES Nozzle Body 3. CONTACT TIPS ID A Contact Tip Notched.030 (0.6mm) Contact Tip Notched.035 (0.8mm) Contact Tip Notched.045 (1.2mm).055 B Contact Tip Long.030 (0.6mm) Contact Tip Long.035 (0.8mm) Contact Tip Long.045 (1.2mm).055 C Contact Tip H.D. 3/64 (1.2mm).059 D Contact Tip.030 (0.6mm) CONTACT TIPS (CONT.) ID Contact Tip.035 (0.8mm) Contact Tip.045 (1.2mm).055 E Contact Tip Short.030 (0.6mm) Contact Tip Short.035 (0.8mm) Contact Tip Short.045 (1.2mm) GAS DIFFUSERS A Gas Diffuser Standard B Gas Diffuser H.D. C Gas Diffuser for Adjustable Nozzles

64 IGM 64 IGM SB M10 x 1.25 thd.390 M16 x 1.5 thd M20 x 1.5 thd 6 M10 x 1.25 thd 7 M16 x 1.5 thd M12 x 1.25 thd NOZZLES ID 4. WATER DISTRIBUTION RINGS 60A200 Nozzle Water Cooled.672 (17.1mm) 60A064 Water Distribution Ring 2. CONTACT TIPS ID 60A167 Contact Tip (1.2mm) A156 Contact Tip (1.4mm) A Contact Tip (1.6mm) A Contact Tip (1.7mm) A Contact Tip (1.8mm) A155 Contact Tip (2.0mm) COUNTER NUTS 60A134 Counter Nut/Diffuser M16 x GUIDE RINGS 60A068 Guide Ring 6. CLAMPING NUTS 60A066 Clamping Nut 7. TIP ADAPTERS 60A578 Tip Adapter M16 x 1.5

65 IGM SB399 & OTHER AVAILABLE IGM PARTS 65 IGM A 5/8 2-1/2 12mm M8 x 1.25 thd 1.03 M10 x 1.25 thd M10 x 1.25 thd 5/ /16 x 18 thd M12 x 1.25 thd.868 6B 5/ MIOX 1.25 thd 1. NOZZLES ID 4. NOZZLE INSULATION 31A266 Nozzle 5/8 (15.9mm) 31A248 Nozzle Insulation 2. TIP ADAPTER / DIFFUSERS 5. CONTACT TIPS ID 60A582 Tip Adapter/Diffuser 60A S Contact Tip 35mm long 1.6mm GUIDE RINGS 6. TIP ADAPTERS / DIFFUSERS 60A593 Guide Ring A 60A534 Tip Adapter/Diffuser B 60A156 Tip Adapter/Diffuser

66 66 LINCOLN MAGNUM 200 / MAGNUM 250SP 1/4 3A 1/4 x 28 thd 1-1/2 3B 1/4 x 28 thd **ID / /4 3C 1-1/2 1/4 x 28 thd 4 1/4 x 28 thd 2 1/2 x 13 thd 3/8 x 24 thd 3-1/16 1/2 x 13 thd 1-1/2 1/4 3D 1/4 x 28 thd 1-1/2 1. NOZZLES I.D. M Nozzle Adjustable 1/2 (12.7mm) M Nozzle Adjustable 5/8 (15.9mm) 2. INSULATORS S Insulator for Adjustable Nozzles 3. CONTACT TIPS I.D. A S Contact Tip.023 (0.6mm).028 S Contact Tip.030 (0.8mm).037 S Contact Tip.035 (0.9mm).043 S Contact Tip.045 (1.2mm).055 B S Contact Tip H.D..035 (0.9mm).043 S Contact Tip H.D..040 (1.0mm).048 S Contact Tip H.D..045 (1.2mm) CONTACT TIPS (CONT.) I.D. C S Contact Tip Tap..025 (0.6mm).028 S Contact Tip Tap..030 (0.8mm).037 S Contact Tip Tap..035 (0.9mm).043 S Contact Tip Tap..040 (1.0mm).048 S Contact Tip Tap..045 (1.2mm).055 D S Contact Tip Notch..030 (0.8mm).037 S Contact Tip Notch..035 (0.9mm).043 S Contact Tip Notch. 3/64 (1.2mm) GAS DIFFUSERS S Gas Diffuser S Gas Diffuser LINERS (NOT SHOW) I.D. O.D. M Liner Assy M Liner Assy M Liner Nylon 15 3/

67 MAGNUM 100L 67 LINCOLN 1/2 1 1/4 2 M6 x 1 thd M6 x 1 thd M11 x 1.5 thd 3 M9 x 1.25 thd 2-1/ NOZZLES ID 3. GAS DIFFUSERS M16294 Nozzle, Fixed 1/2 (12.7mm) S19728 Gas Diffuser 2. CONTACT TIPS ID S Contact Tip.023 (0.6mm).028 S Contact Tip.030 (0.8mm).037 S Contact Tip.035 (0.9mm).043 S Contact Tip.045 (1.2mm) LINER ASSEMBLIES ID OD M Liner Assy M Liner Assy

68 68 LINCOLN MAGNUM 300 / MAGNUM 400 1A **I.D. 2A 9/16 x 18 thd **I.D. 1B 3-1/2 1-1/16 13/16 1/4 3A 1/4 x 28 thd 3-1/2 1-1/2 9/16 x 18 thd. 1C 15/16-8 ACME 15/16-8 Pressed 2B 3B 1/4 x 28 thd 4 3/8 x 24 thd 1/4 x 28 thd **I.D /16 1-1/2 1-1/4 1-3/4 1-15/16 1D 9/16 x 18 thd 1/4 3C 1/4 x 28 thd **I.D. 1-1/2 3-1/4 1E **I.D. 3-1/8 9/16 x 18 thd

69 MAGNUM 300 / MAGNUM LINCOLN 1. NOZZLES I.D. 3. CONTACT TIPS (CONT.) I.D. A M Nozzle Adjustable 5/8 (15.9mm) M Nozzle Adjustable 1/2 (12.7mm) B M Nozzle Adj. Recessed 5/8 (15.9mm) M Nozzle Adj. Recessed 1/2 (12.7mm) C M Nozzle Coarse Thread 5/8 (15.9mm) M Nozzle Coarse Thread 3/4 (19.1mm) D M Nozzle Insulated 3/8 (09.5mm) M Nozzle Insulated 1/2 (12.7mm) M Nozzle Insulated 5/8 (15.9mm) M Nozzle Insulated 3/4 (19.1mm) E M Nozzle Insulated Flush 3/8 (09.5mm) M Nozzle Insulated Flush 1/2 (12.7mm) M Nozzle Insulated Flush 5/8 (15.9mm) M Nozzle Insulated Flush 3/4 (19.1mm) B S Contact Tip H.D..035 (0.9mm).043 S Contact Tip H.D..040 (1.0mm).048 S * Contact Tip H.D..045 (1.2mm).055 S * Contact Tip H.D..052 (1.3mm).063 S * Contact Tip H.D. 1/16 (1.6mm).073 S * Contact Tip H.D. 5/64 (2.0mm).093 C S Contact Tip Tapered.025 (0.6mm).028 S Contact Tip Tapered.030 (0.8mm).037 S Contact Tip Tapered.035 (0.9mm).043 S Contact Tip Tapered.040 (1.0mm).048 S Contact Tip Tapered.045 (1.2mm).055 S Contact Tip Tapered.052 (1.3mm).063 S Contact Tip Tapered 1/16 (1.6mm) INSULATORS 4. GAS DIFFUSERS A B S Insulator Slip-On Nozzles M Insulator Coarse- Thread Nozzles S Gas Diffuser 3. CONTACT TIPS I.D. LINERS (NOT SHOWN) I.D. O.D. A S Contact Tip.025 (0.6mm).028 S Contact Tip.030 (0.8mm).037 S Contact Tip.035 (0.9mm).043 S Contact Tip.040 (1.0mm).048 S Contact Tip.045 (1.2mm).055 S Contact Tip.052 (1.3mm).063 S Contact Tip 1/16 (1.6mm).073 S Contact Tip 5/64 (2.0mm).093 M Liner Assy M Liner Assy. 15 1/ M Liner Assy. 15 5/ M Liner Assy M Liner Assy. 25 1/ M Liner Assy. 25 5/

70 70 LINCOLN FULL AUTO SUB-ARC / SEMI AUTO SUB-ARC 6 2 3/4 5/8 1 9/16 x 18 thd 3/8 x 16 thd 3/8 3/4 3 5/16 x 18 thd 5/ /32 5/8 5/8 7 9/16 x 18 thd 5/16 x 18 thd 2 holes 1-7/8 1-1/8 5/16 x 18 thd 1-5/16 5/16 4 5/16 x 18 thd 1-5/8 8 9/16 x 18 thd 7/8 3/4 9/16 x 18 thd length 9 9/16 x 18 thd 3 5-3/8

71 FULL AUTO SUB-ARC / SEMI AUTO SUB-ARC 71 LINCOLN 1. CONTACT TIPS SUBMERGED ARC I.D. 4. CONTACT TIPS (USE ON K113) I.D. S /16 Tip Sub-Arc 1/16 (1.6mm).070 S /64 Tip Sub-Arc 5/64 (2.0mm).093 S /32 Tip Sub-Arc 3/32 (2.4mm).101 S /64 Tip Sub-Arc 7/64 (2.8mm).120 S /8 Tip Sub-Arc 1/8 (3.2mm).136 S /32 Tip Sub-Arc 5/32 (4.0mm).166 S /16 Tip Sub-Arc 3/16 (4.8mm).199 S /32 Tip Sub-Arc 7/32 (5.6mm) CONTACT TIPS (USE ON K233, K114) I.D. T /16 Contact Tip 1/16 (1.6mm).073 T Contact Tip.068 (1.7mm).078 T Contact Tip.072 (1.8mm).082 T /64 Contact Tip 5/64 (2.0mm).093 T /32 Contact Tip 3/32 (2.4mm).101 T /64 Contact Tip 7/64 (2.8mm).120 T Contact Tip.120 (3.0mm).129 T /8 Contact Tip 1/8 (3.2mm) CONTACT TIPS ( K129, K231, K391, K239, K112, K113-2) I.D. T Contact Tip.045 (1.2mm).055 T /16 Contact Tip 1/16 (1.6mm).073 T Contact Tip.068 (1.7mm).078 T Contact Tip.072 (1.8mm).081 T /64 Contact Tip 5/64 (2.0mm).093 T /32 Contact Tip 3/32 (2.4mm).110 T /64 Contact Tip 7/64 (2.8mm).120 T Contact Tip.035 (0.9mm).043 T Contact Tip.045 (1.2mm).055 T /16 Contact Tip 1/16 (1.6mm).073 T Contact Tip.068 (1.7mm).078 T /64 Contact Tip 5/64 (2.0mm).093 T /32 Contact Tip 3/32 (2.4mm).110 T /64 Contact Tip 7/64 (2.8mm) NOZZLES (USE K231, K391) T10575 Flux Nozzle 6. TWIN ARC TIP HOLDERS (USE ON K129) S15954 Twin Arc Tip Holder Bent for T14050 Tips S15954-S Twin Arc Tip Holder Straight 7. TIP ADAPTERS (USE ON K391) S EXTENSIONS Tip Adapter for T14050 Tips S Sub-Arc Extension 1 Long S /2 Sub-Arc Extension 1-1/2 Long S Sub-Arc Extension 2 Long S /2 Sub-Arc Extension 2-1/2 Long S Sub-Arc Extension 3 Long S Sub-Arc Extension 4 Long S Sub-Arc Extension 5 Long S Sub-Arc Extension 6 Long S /2 Sub-Arc Extension 7-1/2 Long S Sub-Arc Extension 9 Long 9. NOZZLE BODY ASSEMBLIES S10157 Nozzle Body Assembly 10. ASSEMBLY S13164 Nozzle Body Insulator Assembly (w nut)

72 72 LINCOLN MAGNUM SPOOL-GUN ** I.D /16 x 18 thd 1/4 13/16 1/4 x 28 thd 4 9/16 x 18 thd 3/8 x 16 thd 1-1/2 3-1/2 1-1/16 2-1/4 1/4 x 28 thd 1. NOZZLES I.D. M Nozzle, Slip-On 5/8 (15.9mm) M Nozzle, Slip-On 1/2 (12.7mm) 2. INSULATOR S Insulator 3. CONTACT TIPS I.D. S Contact Tip.023 (0.6mm).028 S Contact Tip Notched.030 (0.8mm).037 S Contact Tip Notched.035 (0.9mm).043 S Contact Tip Notched 3/64 (1.2mm) GAS DIFFUSER S Gas Diffuser

73 LINCOLN FLUX-CORE INNERSHIELD / K115, K A 5/8 x 11 thd 5/16 1-1/2 3/8 5/8 x 11 thd 2 3/8 x 16 thd 3 1B 5/8 x 11 thd 1-1/8 3/8 x 16 thd 5/ NOZZLES I.D. A S13358 Nozzle, Insulator 5/16 (8.0mm) B S Nozzle, Insul. 2-3/4 Stick-out 5/16 (8.0mm) 2. CONTACT TIPS I.D. T Contact Tip.035 (0.9mm).043 T Contact Tip.045 (1.2mm).055 T /16 Contact Tip 1/16 (1.6mm).073 T Contact Tip.068 (1.7mm).078 T Contact Tip.072 (1.8mm).081 T /64 Contact Tip 5/64 (2.0mm).093 T /32 Contact Tip 3/32 (2.4mm).110 T /64 Contact Tip 7/64 (2.8mm).120 T Contact Tip.120 (3.0mm).129 T /8 Contact Tip 1/8 (3.2mm) GOOSENECKS M /32Gooseneck 3/32 45º M Gooseneck 7/64-1/8 45º M /64Gooseneck 1/16-5/64 45º M /32Gooseneck 3/32 82º M Gooseneck 7/64-1/8 82º M /64Gooseneck 1/16-5/64 82º

74 74 LINCOLN FLUX-CORE INNERSHIELD / K136, K264, K345, K355, K361 1A 1/2 x 13 thd 3/ B 1/2 x 13 thd 5/8 1C 3/4 1/2 x 13 thd 5/16 2 5/16 x 18 thd 3 1/2 x 13 thd 3/8 1-1/8 5/16 x 18 thd D 1/2 x 13 thd 3/8 2-3/4 1. NOZZLES I.D. A S15900 Nozzle, Insulated 3/8 (9.5mm) B T12313 Thread Protector C S Nozzle, Insulated 2 Stick out 3/8 (9.5mm) D T12315 Nozzle, Insul. 2-3/4 Stick out 3/8 (9.5mm) 2. CONTACT TIPS I.D. 3. GOOSENECKS M11476 Gooseneck 6 50º M Gooseneck 6 30º M Gooseneck 12 30º M Gooseneck 12 50º M14188 Gooseneck 6 90º T Contact Tip.045 (1.2mm).055 T /16 Contact Tip 1/16 (1.6mm).073 T Contact Tip.068 (1.7mm).078 T Contact Tip.072 (1.8mm).081 T /64 Contact Tip 5/64 (2.0mm).093 T /32 Contact Tip 3/32 (2.4mm).110 T /64 Contact Tip 7/64 (2.8mm).120

75 MILLER GA-17C 75 9/16 1 1/4 1/4 2A 1/4 x 28 thd 1-1/8 2B 1/4 x 28 thd 3 3/8 x 24 thd 2-1/8 1/4 x 28 thd 1-3/8 1-5/16 1. NOZZLES I.D Nozzle Insulated 1/2 (12.7mm) 3. TIP ADAPTERS Tip Adapter for Wire 2. CONTACT TIPS I.D. A Contact Tip Std..025 (0.6mm) Contact Tip Std..030 (0.8mm) Contact Tip Std..035 (0.9mm).043 B Contact Tip Long.025 (0.6mm) Contact Tip Long.030 (0.8mm) Contact Tip Long.035 (0.9mm).043

76 76 MILLER GA-20C * I.D. 1A 2-1/16 7/8 x 20 thd /4 3A 1/4 x 28 thd 1-1/8 1/4 x 28 thd 4 7/16 x 14 thd 5 5/8 1B 7/8 x 20 thd 1 1/4 3B 1/4 x 28 thd 1-3/16 7/8 x 20 thd 1-5/16 2-1/16 1. NOZZLES I.D. A Nozzle 7/16 (11.1mm) Nozzle 1/2 (12.7mm) B Nozzle 5/8 (15.9mm) 2. INSULATORS Nozzle Insulator 4. CONTACT TIP ADAPTERS Tip Adapter (0.6mm) Tip Adapter ( mm) 5. NOZZLE RETAINING NUTS Retaining Nut 3. CONTACT TIPS I.D. LINERS (NOT SHOWN) I.D. O.D. A Contact Tip Std.*.025 (0.6mm) Contact Tip Std.*.030 (0.8mm) Contact Tip Std.*.035 (0.9mm) Contact Tip Std.*.045 (1.2mm).055 B Contact Tip Long*.025 (0.6mm) Contact Tip Long*.030 (0.8mm) Contact Tip Long*.035 (0.9mm) Contact Tip Long*.045 (1.2mm) Liner ( mm) Liner ( mm) *Standard Contact Tips are flush with Nozzle. *Long Contact Tips project 1/16 outside Nozzle.

77 GA-21C/CM 77 MILLER 1A 7/8 x 20 thd 1/4 3A 3A 1/4 x 28 thd 1-1/8 * I.D. 5/8 1B 2-1/4 7/8 x 20 thd /4 1/4 x 28 thd 1-5/16 1/4 3B 3C 1/4 x 28 thd 4 5 7/16 x 14 thd 1/4 x 28 thd 1-3/16 5 7/8 x 20 thd 2-1/4 1-7/16 1. NOZZLES I.D. A Nozzle 7/16 (11.1mm) Nozzle 1/2 (12.7mm) B Nozzle 5/8 (15.9mm) 2. INSULATORS Insulator 3. CONTACT TIPS I.D. A Contact Tip Std.*.025 (0.6mm) Contact Tip Std.*.030 (0.8mm) Contact Tip Std.*.035 (0.9mm) Contact Tip Std.*.045 (1.2mm).055 B Contact Tip Long*.025 (0.6mm) Contact Tip Long*.030 (0.8mm) Contact Tip Long*.035 (0.9mm) Contact Tip Long*.045 (1.2mm).055 C Contact Tip Long*.025 (0.6mm) Contact Tip Long*.030 (0.8mm) Contact Tip Long*.035 (0.9mm) Contact Tip Long*.045 (1.2mm) CONTACT TIP ADAPTERS Tip Adapter (0.6mm) Tip Adapter ( mm) 5. NOZZLE RETAINING NUTS Retaining Nut *Short Contact Tips are recessd 1/16 inside Nozzle. *Standard Contact Tips are flush with Nozzle. *Long Contact Tips project 1/8 outside Nozzle.

78 78 MILLER GA-40C/CAL 1A 1A 1-3/32 x 18 thd 1/4 3A 3A 1/4 x 28 thd 1-5/16 3/8 * I.D. 1B 1B 2-3/4 1-3/32 x 18 thd /8 1/4 1/4 3B 3B 3C 1/4 x 28 thd 1-7/16 1/4 x 28 thd 4 5 7/16 x 14 thd 1/4 x 28 thd 1-3/16 1-3/32 x 18 thd 2-3/4 1-7/16 1. NOZZLES I.D. A Nozzle (GA-40C only) 3/8 (09.5mm) B Nozzle 1/2 (12.7mm) Nozzle 5/8 (15.9mm) Nozzle 13/16 (20.6mm) 2. INSULATORS Nozzle Insulator 3. CONTACT TIPS I.D. A Contact Tip Short*.035 (0.9mm) Contact Tip Short*.045 (1.2mm) Contact Tip Short*.052 (1.3mm) Contact Tip Short* 1/16 (1.6mm) Contact Tip Short* 5/64 (2.0mm).093 B Contact Tip Std.*.035 (0.9mm) Contact Tip Std.*.045 (1.2mm) Contact Tip Std.*.052 (1.3mm) Contact Tip Std.* 1/16 (1.6mm) Contact Tip Std.* 5/64 (2.0mm).093 C Contact Tip Tpaer*.035 (0.9mm) Contact Tip Tpaer*.045 (1.2mm) CONTACT TIP ADAPTERS Tip Adapter for GA-40C Tip Adapter 1/16-5/64 for GA-40C Tip Adapter 3/64 Al. for Ga-40CAL 5. NOZZLE RETAINING NUTS Retaining Nut LINERS I.D. O.D Liner *Liners are not shown *Short Contact Tips are recessed 1/8 inside Nozzle *Standard and Tapered Contact Tips are flush with Nozzle

79 GA-50C1 / G-40GL / A-500GL / GA-50P 79 MILLER 3/8 1A 3/8 X 16 thd 1-1/8 3/8 1B 3/8 X 16 thd 2-1/8 1. CONTACT TIPS I.D. A Contact Tip.045 (1.2mm) Contact Tip.052 (1.3mm) Contact Tip 1/16 (1.6mm) Contact Tip (1.7mm) Contact Tip 5/64 (2.0mm) Contact Tip 3/32 (2.4mm) Contact Tip 7/64 (2.8mm) Contact Tip 1/8 (3.2mm) CONTACT TIPS (CONT.) I.D. B Contact Tip.045 (1.2mm) Contact Tip.052 (1.3mm) Contact Tip 1/16 (1.6mm) Contact Tip 5/64 (2.0mm) Contact Tip 3/32 (2.4mm) Contact Tip 7/64 (2.8mm) Contact Tip 1/8 (3.2mm).136

80 80 MILLER SPOOLMATIC XR **I.D. 1 1 x 14 thd 2 1-1/8 x 7 thd 3 1-1/8 x 7 thd 1 x 8 thd 1/ /8 X 24 thd 1-7/16 1/2 1-5/8 1 x 14 thd / /8 x 24 thd 3/8 x 24 thd 7 7/16 x 20 thd / /8 2-7/8 1 x 8 thd 6-7/8 1. NOZZLES I.D Nozzle 1/2 (12.7mm) Nozzle 5/8 (15.9mm) Nozzle 13/16 (20.6mm) 2. NOZZLE EXTENSION Nozzle Extension 3. BARREL EXTENSION Barrel Extension 4. CONTACT TUBES I.D Contact Tube.025 (0.6mm) Contact Tube.030 (0.8mm) Contact Tube.030 (0.8mm) Contact Tube.035 (0.9mm) Contact Tube.035 (0.9mm) Contact Tube.047 (1.2mm) Contact Tube.047 (1.2mm) Contact Tube.062 (1.6mm) Contact Tube.062 (1.6mm) NUT COMPRESSION 6. ADAPTER CONTACT TUBE Adapter Contact Tube 7. TUBE HEAD Tube Head with Set Screw NOZZLE EXTENSION JAM NUT Nozzle Extension Jam Nut 9. O-RING O-Ring.614 x.070 CS 10. WRENCH Wrench Contact Tube Nut 11. LINERS Liner Teflon Liner Teflon.045-1/ Nut Compression

81 SPOOLMATIC 1 / SPOOLMATIC 2 / SPOOLMATIC 3 81 MILLER **I.D. 1-1/8 x 7 thd 1 1 x 14 thd 2 1-1/8 x 7 thd x 8 thd 1/ /8 1 x 14 thd / /16 x 20 nf 7/16 x 20 unf 7 8 Not Shown 3/4 2-7/16 1 x 8 thd 1. NOZZLES I.D Nozzle 1/2 (12.7mm) Nozzle 5/8 (15.9mm) Nozzle 13/16 (20.6mm) 2. NOZZLE EXTENSION Nozzle Extension 3. BARREL EXTENSION Barrel Extension 4. CONTACT TIPS I.D. 5. NUT Nut Brass Compression 6. ADAPTER CONTACT TIP Adapter Contact Tip 7. ADAPTER BARREL Adapter Barrel (NOT SHOWN) 8. NOZZLE EXTENSION JAM NUT Nozzle Extension Jam Nut Contact Tip.030 (0.8mm) Contact Tip.035 (0.9mm) Contact Tip.047 (1.2mm) Contact Tip 1/16 (1.6mm).081

82 82 MILLER M15 / M25/25M / M40/M40AL 1/2 1A.815 1/4 2A 1/4 x 28 thd 3A 1/4 x 28 thd /8 1-3/4 1 *I.D. 1B /8 5/8 1C.950 1/4 2B 3B 4 3/8 x 24 thd 1/4 x 28 thd.725 1D 2-1/2 1-1/8 1-1/4 1/4 x 28 thd /8 2-3/8 1. NOZZLES I.D. A Nozzle Flush 1/2 (12.7mm) B Nozzle 1/8 Tip Recess 1/2 (12.7mm) Nozzle 1/8 Tip Recess 5/8 (15.9mm) C Nozzle Flush 5/8 (15.9mm) D Nozzle 1/8 Tip Stickout 5/8 (15.9mm) 2. CONTACT TIPS Contact Tip.025 (0.6mm) Contact Tip.030 (0.8mm) Contact Tip.035 (0.9mm) Contact Tip.045 (1.2mm) Contact Tip 1/16 (1.6mm) Contact Tip 5/64 (2.0mm) Contact Tip 3/64 Al. (1.2mm) 4. NOZZLE RETAINERS Nozzle Retainer LINERS (NOT SHOWN) I.D. O.D Liner (0.6mm) Liner ( mm) Liner ( mm) Liner 15 1/16-5/64 ( mm) CONTACT TIP ADAPTERS A Adapter B Adapter

83 AUTOMATIC WELDING GUNS 83 MILLER 1/4 2A *I.D. 1A 1 x 1/4 thd 1/4 4 2B 1/4 x 28 thd GA-30AI 1-7/16 1-5/8 5/16 2C 1-5/8 5/16 x 24 thd GA-40A 2C 5/16 x 24 thd 1-5/8 GA-50A GW-60A 1B 1-3/16 x 16 thd 2D 3/8 x 16 thd **I.D. 3/8 GA-50CA 1-1/8 2-3/8 1/2 2E 1/2 x 13 thd GA-80AC NOZZLES I.D. A Nozzle 1/2 (12.7mm) Nozzle 5/8 (15.9mm) Nozzle 13/16 (20.6mm) B Nozzle 5/8 (15.9mm) Nozzle 3/4 (19.1mm) 2. CONTACT TIPS I.D. A Contact Tube.030 (0.8mm) Contact Tube ( mm) Contact Tube 1/16 (1.6mm).081 B Contact Tip.030 (0.8mm) Contact Tip.035 (mm) Contact Tip.045 (mm) Contact Tip 3/ (mm) Contact Tip 1/16 (mm) Contact Tip 5/64 (mm).093 C Contact Tip.030 (mm) Contact Tip.035 (mm) CONTACT TIPS (CONT.) I.D Contact Tip.045 (mm) Contact Tip.052 (mm) Contact Tip 1/16 (mm) Contact Tip 5/64 (mm).093 D Contact Tip.045 (mm) Contact Tip.052 (mm) Contact Tip 1/16 (mm) Contact Tip.068 (mm) Contact Tip 5/64 (mm) Contact Tip 3/32 (mm) Contact Tip 7/64 (mm) Contact Tip 1/8 (mm) Contact Tip 3/64 (mm) Contact Tip 1/16 (mm) Contact Tip 5/64 (mm) Contact Tip 3/32 (mm) Contact Tip 7/64 (mm) Contact Tip 1/8 (mm) Contact Tip 5/32 (mm) Contact Tip 3/16 (mm).203

84 MILLER XR-PISTOL Air-Cooled Assembly L Nozzle # 1 Contact Tip # 2 Diffuser # 3 Insulator Jacket Insulator Head Tube O-Rings Liner Water-Cooled Assembly L Nozzle # 1 Contact Tip # 2 Diffuser # 3 Insulator Jacket Washer Head Tube O-Rings O-Rings Liner NOZZLES I.D Screw-on copper 1/ Screw-on copper 3/ Screw-on copper Heavy-duty 3/ Screw-on copper 5/ Screw-on copper Heavy-duty 5/ Screw-on copper Tapered 3/ Screw-on copper Tapered 1/2 2. CONTACT TIPS I.D Contact Tip Long Life.052 (1.3mm) Contact Tip Long Life 1/16 (1.6mm) Contact Tip Long Life 5/64 (2.0mm) Contact Tip Long Life 3/32 (2.4mm) Contact Tip Long Life.040 (1.0mm) DIFFUSERS L Diffuser 1/8 Recess L Diffuser 1/4 Recess L Diffuser Flush Contact Tip H.D..030 (0.8mm) Contact Tip H.D..035 (0.9mm) Contact Tip H.D..045 (1.2mm) Contact Tip H.D. 3/64 (1.2mm) Contact Tip H.D..052 (1.3mm) Contact Tip H.D. 1/16 (1.6mm) Contact Tip H.D. 5/64 (2.0mm) Contact Tip H.D. 3/32 (2.4mm) Contact Tip H.D..035 (0.9mm) Contact Tip Long Life.045 (1.2mm).050

85 CREATING A BETTER EXPERIENCE! SEMI-AUTOMATIC GUN CONVERSION KITS AVAILABLE FOR BERNARD, LINCOLN & TWECO WITH A SIMPLE CHANGE-OUT OF PARTS

86 86 MK PRODUCTS COBRA TORCH / PRINCE TORCH 1A 1/2 x 13 thd (internal) 3A **I.D. 1/4 2A 12 x 24 thd 1/2 x 13 thd 1-1/2 12 x 24 thd /16 **I.D. 1B 1/2 x 13 thd 2B 1/4 12 x 24 thd 3B 3B 1/2 x 13 thd 1-3/4 12 x 24 thd C See Text Page 5A 5D 5B 5E

87 MK PRODUCTS COBRA TORCH / PRINCE TORCH GAS CUPS I.D. 4. TORCH LINERS A Gas Cup H.D. #8 1/2 (12.7mm) Gas Cup H.D. #10 5/8 (15.8mm) B Gas Cup Std. #6 3/8 (09.5mm) Gas Cup Std. #8 1/2 (12.7mm) Gas Cup Std. #10 5/8 (15.8mm) 2. CONTACT TIPS I.D Tip Spray Arc..030 (0.8mm) Tip Spray Arc..030 (0.8mm) Tip Spray Arc..035 (0.9mm) Tip Spray Arc..045 (1.2mm) Tip Spray Arc..045 (1.2mm) Tip Spray Arc. 1/16 (1.6mm) Tip Spray Arc. 1/16 (1.6mm) Tip Spray Arc..030 (0.8mm) Tip Spray Arc..030 (0.8mm) Tip Spray Arc..035 (0.9mm) Tip Spray Arc..052 (1.3mm) Tip Spray Arc. 1/16 (1.6mm) TIP EXTENSIONS A Tip Extension 1-11/16 B Tip Extension Teflon Liner 5-3/4 Aluminum Teflon Liner 6-3/4 Aluminum Spiral Liner 5-3/4 Steel/Cored Spiral Liner 6-3/4 Steel/Cored Green Teflon Liner 7-7/8 All Green Teflon Liner 7-3/4 Aluminum Steel Spiral Liner 7-1/2 Steel/Cored Black Teflon Liner 3-1/4 All WhiteTeflon H.D. 5-1/2 All WhiteTeflon H.D. 7-3/4 Aluminum 5. CABLE AND HOSE ASSEMBLIES A Electrical Cable Assembly Electrical Cable Assembly Electrical Cable Assembly Electrical Cable Assembly Pin Cannon Plug B Gas Hose Assembly Gas Hose Assembly Gas Hose Assembly Gas Hose Assembly Power/Water Assembly Power/Water Assembly Power/Water Assembly Power/Water Assembly 50 D Water-In Hose Assembly Water-In Hose Assembly Water-In Hose Assembly Water-In Hose Assembly 50 E Conduit Conduit Conduit Conduit 50

88 88 MK PRODUCTS KINGCOBRA 1A 5/16 x 18 thd 3/8 1-5/8 1B 5/16 x 18 thd 2 3/8 3/8 1C 1-7/8 5/16 x 18 thd 1-5/8 1. CONTACT TIPS I.D. A Tip Spray Arc..035 (0.9mm) Tip Spray Arc..052 (1.2mm) Tip Spray Arc. 3/64 Al. (1.2mm) Tip Spray Arc. 1/16 (1.6mm) Tip Spray Arc. 1/16 Al. (1.6mm).085 B Tip Spray Arc..035 (0.9mm) Tip Spray Arc..052 (1.2mm) Tip Spray Arc. 3/64 Al. (1.2mm) Tip Spray Arc. 1/16 (1.6mm).075 C Tip Spray Arc..035 (0.9mm) Tip Spray Arc..045 (1.2mm) Tip Spray Arc. 1/16 (1.6mm) Tip Spray Arc. 3/64 Al (1.2mm) CONDUITS Conduit Conduit Conduit 50 SIDEWINDER, PRINCE SG, COBRA SX, COBRA MX 1 CONTACT TIPS I.D A 1.5/1.75 1B A Contact Tip Contact Tip Contact Tip Contact Tip Contact Tip Contact Tip Contact Tip Contact Tip 3/ Contact Tip 1/ Contact Tip 3/ Contact Tip 1/ B Contact Tip Contact Tip Contact Tip Contact Tip 3/ Contact Tip 3/ Contact Tip 3/ Contact Tip 1/16.075

89 89 MK PRODUCTS PYTHON, COBRAMAX, PRINCE XL, COBRA MX AIR COOLED 1A 1. NOZZLES I.D A Nozzle 3/ Nozzle, Finned 1/ Nozzle, Finned 5/ Nozzle, Finned HD 5/8 1B.375 2A 5/16 x 18 thd B MAX Cup 3/ MAX Cup 1/ MAX Cup 5/8 1C 1.57 C Quick Cup 3/ Quick Cup 7/ Quick Cup 1/ Quick Cup 5/8 2. CONTACT TIPS I.D. A Contact Tip Contact Tip Contact Tip Contact Tip Contact Tip 1/ Contact Tip 1/ A WATER COOLED 3B NOZZLES I.D. A Chrome Nut B Gas Cup #8 1/ Gas Cup #10 A/C 5/ Gas Cup #6 A/C 3/8 C Cup Adapter W/C D Gas Cup W/C 3C 4. INSULATOR CUP D

90 OTC 90 RT502-L / LRT501 2A M6 x 1.0 thd 3/ /8 M6 x 1.0 thd M14 x 2.0 thd 5 M10 x 1.0 thd.355 2B M6 x 1.0 thd M10 x 1.0 thd M20 x 1.0 thd 1. NOZZLES 5. DIFFUSERS/HEADS 861PTA1010 Nozzle 3/4 (19.1mm) PL Tip Body 2. CONTACT TIPS I.D. A 0.8 x 42 Contact Tip.030 (0.8mm) x 42 Contact Tip.035 (0.9mm) x 42 Contact Tip.040 (1.0mm) x 42 Contact Tip.045 (1.2mm) x 42 Contact Tip 1/16 (1.6mm).073 B 0.8 x 45 Contact Tip.030 (0.8mm) x 45 Contact Tip.035 (0.9mm) x 45 Contact Tip.040 (1.0mm) x 45 Contact Tip.045 (1.2mm) x 45 Contact Tip 1/16 (1.6mm) DIFFUSERS/HEADS 861PTA1030 Orifice 4. NOZZLE INSULATORS 6. TORCH BARRELS PB BREAK AWAY BARS PL Torch Barrel Break Away Bar N/S OTHER AVAILABLE PARTS PB Spring Liner 64 PB Spring Liner 139 PB Cable Conduit 63 PB Cable Conduit 138 PB Conductive Bracket 86PTA1040 Insulator Cylinder

91 91 TOKIN 2A A M6 x 1.0 thd.790 2B 3A 4A B M6 x 1.0 thd 1.0 3/4 2C 3B 4B CONTACT TIPS I.D. A Contact Tips.030 (0.8mm) Contact Tips.035 (0.9mm) Contact Tips.040 (1.0mm) Contact Tips.045 (1.2mm) Contact Tips 1/16 (1.6mm) Contact Tips.045 AL (1.2mm) Contact Tips 1/16 AL (1.6mm).078 B Contact Tips Long.030 (0.8mm) Contact Tips.035 (0.9mm) Contact Tips.040 (1.0mm) Contact Tips.045 (1.2mm) ORIFICE A Orifice Ceramic - Small B Orifice Ceramic - Large 4. NOZZLE INSULATORS A Nozzle Insulator - Large B Nozzle Insulator - Small 2. NOZZLES I.D. A Nozzle (13mm) B Nozzle.630 (16mm) C Nozzle.750 (19mm)

92 92 TREGASKISS TOUGH GUN 300, 400, 500 1A ** I.D. 2-3/4 2A ** I.D. 1B 1/4 1/4 x 20 thd A 3/8 x 24 thd 1/4 x 20 thd 2-7/8 1/4 2B 1/4 x 20 thd 1-1/4 3/4 5 9/16 x 18 thd 6A 1C 1.34 ** I.D. 5/16 2C 5/16 x 18 thd 3B 3/8 x 24 thd 5/16 x 18 thd / D /4 6B ** I.D. 5/16 5/16 x 18 thd 4 5/16 x 18 thd 9/16 x 18 thd / /

93 TOUGH GUN 300, 400, TREGASKISS 1. NOZZLES - INSULATED I.D. 3. GAS DIFFUSERS A Nozzle Std. Flush 3/8 (09.5mm) Nozzle 1/8 Stick-Out 5/8 (15.9mm) B Nozzle Std. 1/8 Tip Recess 1/2 (12.7mm) Nozzle Std. 1/8 Tip Recess 5/8 (15.9mm) Nozzle Std. 1/8 Tip Recess 3/4 (19.1mm) C Nozzle H.D. Cu 1/4 Tip Rec. 5/8 (15.9mm) Nozzle H.D. Cu 1/4 Tip Rec. 3/4 (19.1mm) Nozzle H.D. Brass 1/4 Tip Rec. 5/8 (15.9mm) D Nozzle H.D. Cu 1/8 Tip Rec. 5/8 (15.9mm) Nozzle H.D. Cu 1/8 Tip Rec. 3/4 (19.1mm) E Nozzle Bottleneck 1/8 STKT 1/ Nozzle Bottleneck Flush 5/ Nozzle HD 1/8 STKT 5/ Nozzle HD Brass 1/8 STKT 5/8 A 404 Diffuser for Standard Contact Tips B Diffuser for H.D. Contact Tips 4. RETAINING HEADS (USE WITH H.D. NOZZLES) Retaining Head H.D A Retaining Head H.D. Angled Holes 5. NOZZLE RETAINERS Nozzle Retainer 6. SHOCK WASHERS 2. CONTACT TIPS I.D. A Contact Tip Std..023 (0.6mm) Contact Tip Std..030 (0.8mm) Contact Tip Std..035 (0.9mm) Contact Tip Std..040 (1.0mm) Contact Tip Std..045 (1.2mm) Contact Tip Std..052 (1.3mm) Contact Tip Std. 1/16 (1.6mm).073 B Contact Tip Tapered.023 (0.6mm) Contact Tip Tapered.030 (0.8mm) Contact Tip Tapered.035 (0.9mm) Contact Tip Tapered.045 (1.2mm) Contact Tip Tapered.052 (1.3mm).063 C Contact Tip H.D..030 (0.8mm) Contact Tip H.D..035 (0.9mm) Contact Tip H.D..045 (1.2mm) Contact Tip H.D. 3/64 (1.2mm) Contact Tip H.D..052 (1.3mm) Contact Tip H.D. 1/16 (1.6mm) Contact Tip H.D. 5/64 (2.0mm) Contact Tip H.D. 3/32 (2.4mm) Contact Tip Long Life.035 (0.9mm) Contact Tip Long Life.045 (1.2mm) Contact Tip Long Life.052 (1.3mm) Contact Tip Long Life 1/16 (1.6mm) Contact Tip Long Life 5/64 (2.0mm) Contact Tip Long Life 3/32 (2.4mm) Contact Tip Long Life.040 (1.0mm).045 D Contact Tip H.D. Tap.030 (0.8mm) Contact Tip H.D. Tap.035 (0.9mm) Contact Tip H.D. Tap.040 (1.0mm) Contact Tip H.D. Tap.045 (1.2mm) Contact Tip H.D. Tap.052 (1.3mm).063 A Shock Washer H.D. B Shock Washer Plastic 7. GOOSENECKS Gooseneck 60º 200Amp Gooseneck 60º 300Amp Gooseneck 45º 400Amp Gooseneck 60º 400Amp Gooseneck 60º 500Amp LINERS (NOT SHOWN) I.D. O.D Liner White Liner White Liner White Liner /16 Red Liner /16 Red Liner /16 Red Liner /16 Red Liner 15 3/32 Black Liner 25 3/32 Black

94 TWECO # A M11 X 1.5 thd 2A 1/4 M6 x 1 thd 4A ** I.D /4 3A M11 x 1.5 thd M9 x 1.25 thd 4B 1B M11 X 1.5 thd 2B ** I.D..280 M6 x 1 thd 1.72 M6 x 1 thd M9 x 1.25 thd 2-1/ M11 x 1.5 thd M10 x 1.25 thd 4C 1C M11 X 1.5 thd 2C ** I.D. 1/4 M6 x 1 thd 1.71 M6 x 1 thd M10 x 1.25 thd 2-1/ B 4D

95 # 1 95 TWECO 1. NOZZLES 4. CONDUCTOR TUBES & INSULATION A Nozzle Insul. 1/8 Recess 3/8 (09.5mm) Nozzle Insul. 1/8 Recess 1/2 (12.7mm) Nozzle Insul. 1/8 Recess 5/8 (15.9mm) B F Nozzle Insulated Flush 3/8 (09.5mm) F Nozzle Insulated Flush 1/2 (12.7mm) F Nozzle Insulated Flush 5/8 (15.9mm) C 21T-37 Nozzle Tapered 1/8 Recess 3/8 (09.5mm) 2. CONTACT TIPS I.D. A Contact Tip.023 (0.6mm) Contact Tip.030 (0.8mm) Contact Tip.035 (0.9mm) Contact Tip.040 (1.0mm) Contact Tip.045 (1.2mm).055 B Contact Tip H.D..030 (0.8mm) H-35 Contact Tip H.D..035 (0.9mm) H-40 Contact Tip H.D..040 (1.0mm) H-45 Contact Tip H.D..045 (1.2mm) AH-364 Contact Tip H.D. 3/64 Al. (1.2mm).059 C 11T-23 Contact Tip Tapered.023 (0.6mm) T-30 Contact Tip Tapered.030 (0.8mm) T-35 Contact Tip Tapered.035 (0.9mm) T-40 Contact Tip Tapered.040 (1.0mm) T-45 Contact Tip Tapered.045 (1.2mm).055 A Conductor Tube Insulation (Mini-Mig) B Conductor Tube 45º (Mini-Mig) Conductor Tube 60º (Mini-Mig) C Conductor Tube 45º (#1) Conductor Tube 60º (#1) Conductor Tube 180º (#1) D 71 Conductor Tube Insulation (#1) LINERS (NOT SHOWN) I.D. O.D. MINI- A Liner Assy Liner Assy Liner Assy TF Liner Assy. Teflon TF Liner Assy. Teflon Liner Assy TF Liner Assy. Teflon TF Liner Assy. Teflon #1 B Liner Assy Liner Assy Liner Assy Liner Assy Liner Assy N Liner Assy. Nylon GAS DIFFUSERS A Gas Diffuser (Mini-Mig) B 51 Gas Diffuser (#1) Gas Diffuser (#1).023

96 96 TWECO # 2 COMPATIBLE WITH TWECO 200AMP CONSUMABLES 1A 3A 1/4 1/4 x 28 thd ** I.D. 1-1/2 1B 3-1/16 2A 1/2 x 13 thd 3B 1/4 1/4 x 28 thd 1/2 x 13 thd 4A 3/8 x 24 thd ** I.D. 3-1/2 7/ C 1-1/2 1/4 x 28 thd 2 1C 5/16 1/4 x 28 thd 3/8 1-1/2 3-1/16 1D ** I.D. 2B 3-1/2 9/16 x 18 thd 13/16 1E ** I.D. 1-1/16 3A 1F 3-1/2 9/16 x 18 thd 1/4 1/4 x 28 thd 1-1/2 ** I.D. 3-1/4 1/4 3B 1/4 x 28 thd 4B 9/16 x 18 thd 3/8 x 24 thd ** I.D. 1G 9/16 x 18 thd 3C 1-1/2 5/16 1/4 x 28 thd 2-1/4 1/4 x 28 thd 3-1/4 1H 15/16 x 8 acme 2C 9/16 x 18 thd 15/16 x 8 pressed 1-1/16 1-1/2 5C 3/8 x 24 thd ** I.D. 1-7/8 1-3/4 1-15/16

97 TWECO # 2 COMPATIBLE WITH TWECO 200AMP CONSUMABLES NOZZLES I.D. 3. CONTACT TIPS ID A Nozzle Adjustable 1/2 (12.7mm) Nozzle Adjustable 5/8 (15.9mm) B SS Nozzle Adj. Short Stop 3/8 (09.5mm) SS Nozzle Adj. Short Stop 1/2 (12.7mm) SS Nozzle Adj. Short Stop 5/8 (15.9mm) C 24T-37-SS Nozzle Adj. Tapered S.S. 3/8 (09.5mm) D 24A-50 Nozzle Adjustable 1/2 (12.7mm) 24A-62 Nozzle Adjustable 5/8 (15.9mm) 24A-75 Nozzle Adjustable 3/4 (19.1mm) E 24A-37-SS Nozzle Adj. Short Stop 3/8 (09.5mm) 24A-50-SS Nozzle Adj. Short Stop 1/2 (12.7mm) 24A-62-SS Nozzle Adj. Short Stop 5/8 (15.9mm) 24A-75-SS Nozzle Adj. Short Stop 3/4 (19.1mm) 24AT-37-SS Nozzle Adj. Tapered S.S. 3/8 (09.5mm) F Nozzle Insulated 3/8 (09.5mm) Nozzle Insulated 1/2 (12.7mm) Nozzle Insulated 5/8 (15.9mm) Nozzle Insulated 3/4 (19.1mm) 23H-50 Nozzle Insulated H.D. 1/2 (12.7mm) 23H-62 Nozzle Insulated H.D. 5/8 (15.9mm) 23H-75 Nozzle Insulated H.D. 3/4 (19.1mm) 23T-37 Nozzle Insulated Tapered 3/8 (09.5mm) G F Nozzle Insulated Flush 3/8 (09.5mm) F Nozzle Insulated Flush 1/2 (12.7mm) F Nozzle Insulated Flush 3/4 (19.1mm) 23T-37-F Nozzle Insul. Tapered Flush 3/8 (09.5mm) H 24CT-37-S Nozzle Coarse Thread 3/8 (09.5mm) 24CT-50-S Nozzle Coarse Thread 1/2 (12.7mm) 24CT-62-S Nozzle Coarse Thread 5/8 (15.9mm) 24CT-75-S+ Nozzle Coarse Thread 3/4 (19.1mm) 2. INSULATORS A 32 Insulator (#2) for Adjustable Nozzles B 34A Insulator (#2,3,4) for Adjustable Nozzles C 34CT Insulator (#2,3,4) for Coarse Threaded Nozzles D 34FN Insulator (#2,3,4) for Fine Threaded Nozzles A Contact Tip.023 (0.6mm) Contact Tip.030 (0.8mm) Contact Tip.035 (0.9mm) Contact Tip.040 (1.0mm) Contact Tip.045 (1.2mm) Contact Tip.052 (1.3mm) A-364 Contact Tip 3/64 Al. (1.2mm).059 B 14T-23 Contact Tip Tapered.023 (0.6mm) T-30 Contact Tip Tapered.030 (0.8mm) T-35 Contact Tip Tapered.035 (0.9mm) T-40 Contact Tip Tapered.040 (1.0mm) T-45 Contact Tip Tapered.045 (1.2mm).055 C 14H-30 Contact Tip H.D..030 (0.8mm) H-35 Contact Tip H.D..035 (0.9mm) H-40* Contact Tip H.D..040 (1.0mm) H-45* Contact Tip H.D..045 (1.2mm) AH-364* Contact Tip H.D. 3/64 Al. (1.2mm) AH-116* Contact Tip H.D. 1/16 Al. (1.6mm) GAS DIFFUSERS A 52 Gas Diffuser (#2) Gas Diffuser (#2).023 B 52FN Gas Diffuser (#2) 5. CONDUCTOR TUBES A 62A-45 Conductor Tube 45º 62A-60 Conductor Tube 60º 62A-80 Conductor Tube 80º 62A-180 Conductor Tube 180º B 72A Conductor Tube Insulation C 64N Nipple +Available with spatter resistant coating (-C) *Available in Long Lasting (LL)

98 98 T-200 GUN T-200 COMPATIBLE WITH TWECO 200AMP REPLACEMENT PARTS Insulation 72A Gas Hose Nipple 62N Nozzle Insulator 32 Contact Tips See previous page Gas Diffuser See previous page Conductor Tube See previous page Gas Diffuser Fixed Nozzle See previous page Nozzle Slip On See previous page Nozzle Self Insulator See previous page Nozzle Insulator 34CT Nozzle Coarse Thread See previous page RATING: 200A C02 150A MIXED 100% DUTY CYCLE mm TO mm WIRE LINERS I.D. O.D Liner Assy Liner Assy Liner Assy Liner Assy Liner Assy N Liner Assy. Nylon

99 Post & Screws 122F & 122M Handle 82E T-200 GUN COMPATIBLE WITH TWECO 200AMP REPLACEMENT PARTS 99 Hanger 152-T Switch 92 Clamp Support Cable 142-6TS Terminal 244-T Unicable ATW200 Connector Assy 102 Unicable ATW200 Lead Extensions (Std.) (Miller) Spring Guard Clamp Handle Screw Housing & Screws Liner Set Screw Power Pin O-ring Liner O-ring Pin (Tweco #4) T Liners See previous page Cone Nut Connector Cone Power Pin Mount Pin (Miller) T Guide Cap (.035-1/16) (5/64-3/32) Pin (Lincoln) T

100 100 T-200 GUN T-200 COMPATIBLE WITH TWECO 200AMP Tweco # Bernard Miller T (.035-1/16) T (5/64-3/32) Daiden Panasonic Euro Thermal Arc Hitachi Tweco # Lincoln

101 CREATING A BETTER EXPERIENCE! 101 SEMI-AUTOMATIC GUN CONVERSION KITS AVAILABLE FOR BERNARD, LINCOLN & TWECO WITH A SIMPLE CHANGE-OUT OF PARTS

102 102 T-300/400 GUN COMPATIBLE WITH TWECO 300/400AMP 1A 5A **I.D. 2A **I.D. 1B 3-1/2 9/16 x 18 thd 1-1/16 13/16 1/4 3A 1/4 x 28 thd 3/8 x 24 thd 5B 9/16 x 18 thd 3-1/2 1-1/2 1C 9/16 x 18 thd 1/4 3B 1/4 x 28 thd 4 1/4 x 28 thd 3/8 x 24 thd **I.D. 1-1/2 1-1/4 1D 3-1/4 5/16 3C 1/4 x 28 thd 5C 3/8 x 24 thd **I.D. 1-1/2 3/8 x 24 thd 9/16 x 18 thd 3-1/8 9/16 x 18 thd 3/8 x 24 thd ** I.D. 1E 15/16 x 8 acme 2B 9/16 x 18 thd 15/16 x 8 pressed 1-1/16 5D 1-7/8 3/8 x 24 thd 1-3/4 1-15/16

103 T-300/400 GUN COMPATIBLE WITH TWECO 300/400AMP NOZZLES I.D. 3. CONTACT TIPS (CONT.) I.D A 24A-50 Nozzle Adjustable 1/2 (12.7mm) 24A-62 Nozzle Adjustable 5/8 (15.9mm) 24A-75 Nozzle Adjustable 3/4 (19.1mm) 24AH-50 Nozzle Adj. Heavy-Duty 1/2 (12.7mm) 24AH-62 Nozzle Adj. Heavy-Duty 58 (15.9mm) 24AH-75 Nozzle Adj. Heavy-Duty 3/4 (19.1mm) 24A-37-SS Nozzle Adj. Short Stop 3/8 (09.5mm) 24A-50-SS Nozzle Adj. Short Stop 1/2 (12.7mm) 24A-62-SS Nozzle Adj. Short Stop 5/8 (15.9mm) 24A-75-SS Nozzle Adj. Short Stop 3/4 (19.1mm) B 24AH-50-SS Nozzle Adj. H.D. Short Stop 1/2 (12.7mm) 24AH-62-SS Nozzle Adj. H.D. Short Stop 5/8 (15.9mm) 24AH-75-SS Nozzle Adj. H.D. Short Stop 3/4 (19.1mm) 24AT-37-SS Nozzle Adj. Tapered S.S. 3/8 (09.5mm) C Nozzle Insulated 3/8 (09.5mm) Nozzle Insulated 1/2 (12.7mm) Nozzle Insulated 5/8 (15.9mm) Nozzle Insulated 3/4 (19.1mm) 23H-50 Nozzle Insul. Heavy-Duty 1/2 (12.7mm) 23H-62 Nozzle Insul. Heavy-Duty 5/8 (15.9mm) 23H-75 Nozzle Insul. Heavy-Duty 3/4 (19.1mm) 23T-37 Nozzle Insulated Tapered 3/8 (09.5mm) D F Nozzle Insulated Flush 3/8 (09.5mm) F Nozzle Insulated Flush 1/2 (12.7mm) F Nozzle Insulated Flush 5/8 (15.9mm) F Nozzle Insulated Flush 3/4 (19.1mm) 23T-37-F Nozzle Insul. Tapered Flush 3/8 (09.5mm) E 24CT-37-S Nozzle Coarse Thread 3/8 (09.5mm) 24CT-50-S Nozzle Coarse Thread 1/2 (12.7mm) 24CT-62-S+ Nozzle Coarse Thread 5/8 (15.9mm) 24CT-75-S+ Nozzle Coarse Thread 3/4 (19.1mm) 2. INSULATORS A 34A Insulator for Adjustable Nozzles B 34CT Insulator for Coarse Threaded Nozzles 3. CONTACT TIPS I.D. + Available with spatter resis B 14T-23 Contact Tip Tapered.023 (0.6mm) T-30 Contact Tip Tapered.030 (0.8mm) T-35 Contact Tip Tapered.035 (0.9mm) T-40 Contact Tip Tapered.040 (1.0mm) T-45 Contact Tip Tapered.045 (1.2mm) T-52 Contact Tip Tapered.052 (1.3mm) T-116 Contact Tip Tapered 1/16 (1.6mm) H-30 C 14H-35* Contact Tip H.D..035 (0.9mm) H-40* Contact Tip H.D..040 (1.0mm) H-45* Contact Tip H.D..045 (1.2mm) H-52* Contact Tip H.D..052 (1.3mm) H-116* Contact Tip H.D. 1/16 (1.6mm) H-564* Contact Tip H.D. 5/64 (2.0mm) H-332* Contact Tip H.D. 3/32 (2.4mm) AH-364 Contact Tip H.D. 364 Al. (1.2mm) AH-116 Contact Tip H.D. 1/16 Al. (1.6mm) GAS DIFFUSERS 54A Gas Diffuser 5. CONDUCTOR TUBES A 74A Conductor Tube Insulation B Conductor Tube 45º For # Conductor Tube 60º For # Conductor Tube 80º For # Conductor Tube 180º For #3 C 64A-45 Conductor Tube 45º For #4 64A-60 Conductor Tube 60º For #4 64A-80 Conductor Tube 80º For #4 64A-180 Conductor Tube 180º For #4 D 64N Nipple 63J-45 Jacketed Goose Neck A Contact Tip.023 (0.6mm) Contact Tip.030 (0.8mm) Contact Tip.035 (0.9mm) Contact Tip.040 (1.0mm) Contact Tip.045 (1.2mm) Contact Tip.052 (1.3mm) Contact Tip 1/16 (1.6mm) Contact Tip 5/64 (2.0mm) A-364 Contact Tip 3/64 Al. (1.2mm) A-116 Contact Tip 1/16 Al (1.6mm).081

104 104 T-300 GUN COMPATIBLE WITH TWECO 300 AMP REPLACEMENT PARTS Gas Hose Nipple 64N Contact Tips See previous page Nozzle Insulator 34A Gas Diffuser 54A Conductor Tube See previous page Nozzle Slip On See previous page Nozzle Self Insulator See previous page Nozzle Insulator 34CT Nozzle Coarse Thread See previous page RATING: 300A C02 150A MIXED 100% DUTY CYCLE mm TO mm WIRE LINERS I.D. O.D Liner Assy. 15 1/ Liner Assy. 25 1/ Liner Assy Liner Assy Liner Assy. 15 5/ Liner Assy. 25 5/ N Liner Assy. Nylon 15 1/ N Liner Assy. Nylon TF Liner Assy. Teflon 15 1/

105 Post & Screws 122F & 122M Handle 83E COMPATIBLE WITH TWECO 300 AMP REPLACEMENT PARTS 105 T-300 GUN Clamp Support Cable TS Unicable Terminal ATW T Hanger 152-T Switch 92 Connector Assy 102 Unicable ATW300 Lead Extensions (Std.) (Miller) Spring Guard Control Plug Connector Clamp Screw Handle Housing & Screws Liner Set Screw Power Pin O-ring Liner O-ring Pin (Tweco #4) T Liner See previous page Cone Nut Connector Cone Power Pin Mount Pin (Miller) T Guide Cap (.035-1/16) (5/64-3/32) Pin (Lincoln) T

106 106 T-300 GUN COMPATIBLE WITH TWECO 300 AMP Tweco # Bernard Miller T (.035-1/16) T (5/64-3/32) Euro Panasonic Hitachi Thermal Arc Lincoln Tweco #

107 T-400 GUN COMPATIBLE WITH TWECO 400 AMP NOZZLES I.D. 3. CONTACT TIPS (CONT.) I.D A 24A-50 Nozzle Adjustable 1/2 (12.7mm) 24A-62 Nozzle Adjustable 5/8 (15.9mm) 24A-75 Nozzle Adjustable 3/4 (19.1mm) 24AH-50 Nozzle Adj. Heavy-Duty 1/2 (12.7mm) 24AH-62 Nozzle Adj. Heavy-Duty 58 (15.9mm) 24AH-75 Nozzle Adj. Heavy-Duty 3/4 (19.1mm) 24A-37-SS Nozzle Adj. Short Stop 3/8 (09.5mm) 24A-50-SS Nozzle Adj. Short Stop 1/2 (12.7mm) 24A-62-SS Nozzle Adj. Short Stop 5/8 (15.9mm) 24A-75-SS Nozzle Adj. Short Stop 3/4 (19.1mm) B 24AH-50-SS Nozzle Adj. H.D. Short Stop 1/2 (12.7mm) 24AH-62-SS Nozzle Adj. H.D. Short Stop 5/8 (15.9mm) 24AH-75-SS Nozzle Adj. H.D. Short Stop 3/4 (19.1mm) 24AT-37-SS Nozzle Adj. Tapered S.S. 3/8 (09.5mm) C Nozzle Insulated 3/8 (09.5mm) Nozzle Insulated 1/2 (12.7mm) Nozzle Insulated 5/8 (15.9mm) Nozzle Insulated 3/4 (19.1mm) 23H-50 Nozzle Insul. Heavy-Duty 1/2 (12.7mm) 23H-62 Nozzle Insul. Heavy-Duty 5/8 (15.9mm) 23H-75 Nozzle Insul. Heavy-Duty 3/4 (19.1mm) 23T-37 Nozzle Insulated Tapered 3/8 (09.5mm) D F Nozzle Insulated Flush 3/8 (09.5mm) F Nozzle Insulated Flush 1/2 (12.7mm) F Nozzle Insulated Flush 5/8 (15.9mm) F Nozzle Insulated Flush 3/4 (19.1mm) 23T-37-F Nozzle Insul. Tapered Flush 3/8 (09.5mm) E 24CT-37-S Nozzle Coarse Thread 3/8 (09.5mm) 24CT-50-S Nozzle Coarse Thread 1/2 (12.7mm) 24CT-62-S+ Nozzle Coarse Thread 5/8 (15.9mm) 24CT-75-S+ Nozzle Coarse Thread 3/4 (19.1mm) 2. INSULATORS A 34A Insulator for Adjustable Nozzles B 34CT Insulator for Coarse Threaded Nozzles 3. CONTACT TIPS I.D. + Available with spatter resis B 14T-23 Contact Tip Tapered.023 (0.6mm) T-30 Contact Tip Tapered.030 (0.8mm) T-35 Contact Tip Tapered.035 (0.9mm) T-40 Contact Tip Tapered.040 (1.0mm) T-45 Contact Tip Tapered.045 (1.2mm) T-52 Contact Tip Tapered.052 (1.3mm) T-116 Contact Tip Tapered 1/16 (1.6mm) H-30 C 14H-35* Contact Tip H.D..035 (0.9mm) H-40* Contact Tip H.D..040 (1.0mm) H-45* Contact Tip H.D..045 (1.2mm) H-52* Contact Tip H.D..052 (1.3mm) H-116* Contact Tip H.D. 1/16 (1.6mm) H-564* Contact Tip H.D. 5/64 (2.0mm) H-332* Contact Tip H.D. 3/32 (2.4mm) AH-364 Contact Tip H.D. 364 Al. (1.2mm) AH-116 Contact Tip H.D. 1/16 Al. (1.6mm) GAS DIFFUSERS 54A Gas Diffuser 5. CONDUCTOR TUBES A 74A Conductor Tube Insulation B Conductor Tube 45º For # Conductor Tube 60º For # Conductor Tube 80º For # Conductor Tube 180º For #3 C 64A-45 Conductor Tube 45º For #4 64A-60 Conductor Tube 60º For #4 64A-80 Conductor Tube 80º For #4 64A-180 Conductor Tube 180º For #4 D 64N Nipple 63J-45 Jacketed Goose Neck A Contact Tip.023 (0.6mm) Contact Tip.030 (0.8mm) Contact Tip.035 (0.9mm) Contact Tip.040 (1.0mm) Contact Tip.045 (1.2mm) Contact Tip.052 (1.3mm) Contact Tip 1/16 (1.6mm) Contact Tip 5/64 (2.0mm) A-364 Contact Tip 3/64 Al. (1.2mm) A-116 Contact Tip 1/16 Al (1.6mm).081

108 108 T-400 GUN COMPATIBLE WITH TWECO 400 AMP REPLACEMENT PARTS Gas Hose Nipple 64N Contact Tips See previous page Nozzle Insulator 34A Gas Diffuser 54A Conductor Tube See previous page Nozzle Slip On See previous page Nozzle Self Insulator See previous page Nozzle Insulator 34CT Nozzle Coarse Thread See previous page RATING: 400A C02 150A MIXED 100% DUTY CYCLE mm TO mm WIRE LINERS I.D. O.D Liner Assy. 15 1/ Liner Assy. 25 1/ Liner Assy Liner Assy Liner Assy. 15 5/ Liner Assy. 25 5/ N Liner Assy. Nylon 15 1/ N Liner Assy. Nylon TF Liner Assy. Teflon 15 1/

109 Post & Screws 122F & 122M Handle 84E T-400 GUN COMPATIBLE WITH TWECO 400 AMP REPLACEMENT PARTS 109 Hanger 152-T Switch 92 Clamp Support Cable TS Unicable ATW400 Terminal 244-T Connector Assy 104 Unicable ATW400 Lead Extensions (Std.) (Miller) Spring Guard Control Plug Connector Clamp Screw Handle Housing & Screws Liner Set Screw Power Pin O-ring Liner O-ring Pin (Tweco #4) T Liner See previous page Cone Nut Connector Cone Power Pin Mount Pin (Miller) T Guide Cap (.035-1/16) (5/64-3/32) Pin (Lincoln) T

110 110 T-400 GUN COMPATIBLE WITH TWECO 400 AMP Tweco # Bernard Miller T (.035-1/16) T (5/64-3/32) Euro Panasonic Hitachi Thermal Arc Lincoln Tweco #

111 CREATING A BETTER EXPERIENCE! 111 SEMI-AUTOMATIC GUN CONVERSION KITS AVAILABLE FOR BERNARD, LINCOLN & TWECO WITH A SIMPLE CHANGE-OUT OF PARTS

112 112 TWECO 5-6 COMPATIBLE WITH TWECO 500 AMP CONSUMABLES A 5/16 x 24 thd 1-8 Acme thd 1-8 Pressed 5/8 x 18 thd 1-1/ ** I.D. 3B 2-3/16 2-1/ /16 x 24 thd 1-5/8 3C.375 M8 x 125 thd /16 x 24 thd 4 7/16 x 20 thd 1-3/8 7/16 x 20 thd 5/8 x 18 thd 5A 5C 7/16 x 20 thd 5B 1-7/8

113 TWECO 5-6 COMPATIBLE WITH TWECO 500 AMP CONSUMABLES NOZZLES I.D. 25CT-50 Nozzle Coarse Thread 1/2 (12.7mm) 25CT-62 Nozzle Coarse Thread 5/8 (15.9mm) 25CT-75 Nozzle Coarse Thread 3/4 (19.1mm) 4. GAS DIFFUSERS 55 Gas Diffuser - Use with 45N-116, Liners 55H Gas Diffuser - Use with 45H-332, 45H-764 Liners 55SW Gas Diffuser - Use with , Liners 2. INSULATORS 35CT Nozzle Insulator Coarse Thread 3. CONTACT TIPS I.D. A 15AH-364 Contact Tip H.D. 3/64 Al. (1.2mm) AH-116 Contact Tip H.D. 1/16 Al. (1.6mm) H-35 Contact Tip H.D..035 (0.9mm) H-45 Contact Tip H.D..045 (1.2mm) H-52 Contact Tip H.D..052 (1.3mm) H-116 Contact Tip H.D. 1/16 (1.6mm) H-564 Contact Tip H.D. 5/64 (2.0mm) H-332 Contact Tip H.D. 3/32 (2.4mm) H-764 Contact Tip H.D. 7/64 (2.8mm) H-18 Contact Tip H.D. 1/8 (3.2mm).144 B 15AHFC-364 Con. Tip H.D. F-C 3/64 Al. (1.2mm) AHFC-116 Con. Tip H.D. F-C 1/16 Al. (1.6mm) HFC-35 Con. Tip H.D. F-C.035 (0.9mm) HFC-45 Con. Tip H.D. F-C.045 (1.2mm) HFC-52 Con. Tip H.D. F-C.052 (1.3mm) HFC-116 Con. Tip H.D. F-C.116 (1.6mm) HFC-564 Con. Tip H.D. F-C 5/64 (2.0mm) HFC-332 Con. Tip H.D. F-C 3/32 (2.4mm) HFC-764 Con. Tip H.D. F-C 7/64 (2.8mm) HFC-18 Con. Tip H.D. F-C 1/8 (3.2mm).144 C Contact Tip 1/ Contact Tip 1/ Contact Tip 3/ Contact Tip 5/ Contact Tip 7/64 16S-116 Contact Tip 1/16 16S-18 Contact Tip 1/8 16S-332 Contact Tip 3/32 16S-35 Contact Tip S-45 Contact Tip S-52 Contact Tip S-564 Contact Tip 5/64 16S-764 Contact Tip 7/64 5. CONDUCTOR TUBES & EXTENSIONS Conductor Tube 45º 5 radius bend Conductor Tube 60º 5 radius bend Conductor Tube 80º 5 radius bend Conductor Tube 180º 5 radius bend R Conductor Tube 45º 3 radius bend R Conductor Tube 60º 3 radius bend R Conductor Tube 80º 3 radius bend 65EX-45 Conductor Tube Extension 45º 65EX-60 Conductor Tube Extension 60º 65J-45 Conductor Tube 45º Jacketed 65J-60 Conductor Tube 60º Jacketed

114 114 T-500 GUN T-500 COMPATIBLE WITH TWECO 500AMP Insulation 74A Gas Diffuser 54A Conductor Tube See previous page Gas Hose Nipple 64N5 Contact Tips See previous page Nozzle Insulator 34A Nozzle Slip On See previous page Nozzle Self Insulator See previous page Nozzle Insulator 34CT Nozzle Coarse Thread See previous page RATING: 500A C02 300A MIXED 100% DUTY CYCLE mm TO 5/64 2.0mm WIRE 6. LINERS I.D. O.D Liner Assy. 15 1/ Liner Assy. 25 1/ Liner Assy Liner Assy Liner Assy. 15 5/ Liner Assy. 25 5/ H Liner Assy. 15 3/ H Liner Assy. 15 7/ N Liner Assy. 15 1/ N Liner Assy Liner Assy Liner Assy. 15 5/64-3/32

115 Post & Screws 124F & 124M Handle 85E T-500 GUN T-500 COMPATIBLE WITH TWECO 500AMP 115 Clamp Support Cable 145-6TS Terminal 244-T Unicable Hanger 154-T Switch 94 Connector Assy 104 Unicable ATW500 Lead Extensions (Std.) (Miller) Spring Guard Control Plug Connector Clamp Screw Housing & Screws Handle Liner Set Screw Power Pin O-ring Liner O-ring Pin (Tweco #4) T5 Liner See previous page Cone Nut Connector Cone Power Pin Mount Pin (Miller) T5 Guide Cap (.035-1/16) (5/64-3/32) Pin (Lincoln) T5

116 116 T-500 GUN T-500 COMPATIBLE WITH TWECO 500AMP Tweco # Bernard Miller T (.035-1/16) T (5/64-3/32) Euro Panasonic Hitachi Thermal Arc Lincoln Tweco #

117 CREATING A BETTER EXPERIENCE! 117 Welder Troubleshooting Guide 5. Weld Porosity Conduit liner clogged or kinked Spatter built up in nozzle blocking gas Incorrect liner size or contact tip Leaks in gas hose or improper connection Line cut too short and not seating properly in gas diffuser O-rings on power pin are cut or damaged Drive rolls too tight resulting in scoring of welding wire Improper shielding gas or welding wire Welding wire dirty, rusty and/or too much cast 2. Short Tip Life Drive rolls too tight resulting in scoring of the welding wire Welding wire dirty, rusty and/or too much cast Uncoated wire being used, increasing usage Wrong tip size Over torch rated duty cycle Loose contact tip and/or retaining head 3. Gun Overheating Loose retaining screw on quick connect block Insufficient gauge power cable and/or ground cable Loose connector cone and/or cone nut Gun being run beyond its amperage range Electrical malfunction in power source 4. Switch Malfunctioning Bad connection of leads to switch terminals Spatter built up between lever and switch housing Contacts dirty in switch Switch housing screws loose Inner tube loose from connector cone Rusty or poor quality welding wire Parent metal rusty or contaminated or high in Sulfur content Flow improperly set 6. Contact Tip Burn Back Improper voltage and/or wire feed speed Erratic wire feeding Improper tip stick-out Improper electrode stick-out Faulty ground 7. Erratic Arc Worn contact tip Buildup inside of line Wrong tip size Not enough bend in neck 8. Extreme Spatter Improper machine parameters Improper tip installation Improper tip shielding Contaminated wire or work piece Broken or worn switch lead AND SEMI-AUTOMATIC TORCHES, OEM; # = American Torch Tip is licensed to make and sellrobotic this part by named manufacturer; ATTC and ATT suffix = ThisGUNS, part is an original American Torch Tip design and is not manufactured identical to the OEM design; indicates a registered trademark, trade name, or product name of the above-namedkits company. PHD, PHDX, Lightning,PARTS Waltec,FOR Integra, Lasertec Laser Division of American Torch Tip, Multi-Use and CONSUMABLES, CONVERSION AND REPLACEMENT MOST BRANDS 1. Poor Wire Feed

118 118 TWECO COMPATIBLE WITH SPITFIRE 180 AMP GUN Conductor Tube TS62J-45 TS62J-60 Cap & Nut 62J-NC Hanger Hook 152 Handle with Binder Post TS84H Nozzle Insulator 63J3 Trigger Blades EL96B Trigger ELC94 Diffuser 51 Contact Tips See Chart # 1 Nozzles See Chart #2 GUNS TS - SpitFire MS - SprayMaster SPITFIRE & SPRAY MASTER GUN PART NUMBERING SYSTEM AMPERAGE TS 4 15 M 116 LENGTH ADAPTER L - Lincoln M - Miller E - Euro T - Tweco WIRE SIZE / / / /32 1. CONTACT TIPS I.D Contact Tip.023 (0.6mm) Contact Tip.030 (0.8mm) Contact Tip.035 (0.9mm) Contact Tip.040 (1.0mm) Contact Tip.045 (1.2mm) LINERS I.D Liner Assy Liner Assy Liner Assy Liner Assy NOZZLES I.D Nozzle Insul. 1/8 Recess 3/8 (09.5mm) Nozzle Insul. 1/8 Recess 1/2 (12.7mm) Nozzle Insul. 1/8 Recess 5/8 (15.9mm) F Nozzle Insulated Flush 3/8 (09.5mm) F Nozzle Insulated Flush 1/2 (12.7mm) F Nozzle Insulated Flush 5/8 (15.9mm) 21T-37 Nozzle Tapered 1/8 Recess 3/8 (09.5mm)

119 TWECO COMPATIBLE WITH SPITFIRE 180 AMP GUN 119 Cable Support Spring TS25SR Barb Adaptor TS100-2RK Ferrule Unicable Unicable Lead Extensions (Std.) (Miller) Spring Guard Clamp Handle Control Plug Connector Housing & Screws Screws Liner Set Screw Power Pin O-ring Liner O-ring Pin (Tweco #4) T Liner See Chart # 3 Cone Nut Connector Cone Power Pin Mount Pin (Miller) T Guide Cap (.035-1/16) (5/64-3/32) Pin (Lincoln) T

120 120 TWECO COMPATIBLE WITH SPITFIRE 250 AMP GUN Conductor Tube TS62J-45 TS62J-60 Cap & Nut 62J-NC Hanger Hook 152 Handle with Binder Post TS84H Nozzle Insulator 63J3 Trigger Blades EL96B Trigger ELC94 Diffuser HD52-11 Contact Tips See Chart # 1 Nozzles See Chart #2 1. CONTACT TIPS I.D. 11H-35 Contact Tip H.D..035 (0.9mm) H-40 Contact Tip H.D..040 (1.0mm) H-45 Contact Tip H.D..045 (1.2mm) NOZZLES I.D. 3. LINERS I.D Liner Assy Liner Assy Liner Assy Liner Assy HD22-37 Nozzle Std. 1/8 Recess HD22-50 Nozzle Std. 1/8 Recess HD22-62 Nozzle Std. 1/8 Recess HD22-37F Nozzle Flush HD22-50F Nozzle Flush HD22-62F Nozzle Flush 3/8 (09.5mm) 1/2 (12.7mm) 5/8 (15.9mm) 3/8 (09.5mm) 1/2 (12.7mm) 5/8 (15.9mm)

121 TWECO COMPATIBLE WITH SPITFIRE 250 AMP GUN 121 Cable Support Spring TS25SR Barb Adaptor TS100-4RK Ferrule Unicable Unicable Lead Extensions (Std.) (Miller) Spring Guard Clamp Handle Housing & Screws Control Plug Connector Screws Liner Set Screw Power Pin O-ring Liner O-ring Pin (Tweco #4) T Liner See Chart # 3 Cone Nut Connector Cone Power Pin Mount Pin (Miller) T Guide Cap (.035-1/16) (5/64-3/32) Pin (Lincoln) T

122 122 TWECO COMPATIBLE WITH SPRAY MASTER 250 AMP Conductor Tube MS63-45S MS63-60S Diffuser HD52-11 Nozzle Insulator 63J3 Trigger Blades EL96B Trigger ELC94 Handle MS84H Contact Tips See Chart # 2 Nozzles See Chart # 1 1. NOZZLES I.D. A HD22-37 Nozzle Std. 1/8 Recess 3/8 (09.5mm) HD22-50 Nozzle Std. 1/8 Recess 1/2 (12.7mm) HD22-62 Nozzle Std. 1/8 Recess 5/8 (15.9mm) B HD22-37F Nozzle Flush 3/8 (09.5mm) HD22-50F Nozzle Flush 1/2 (12.7mm) HD22-62F Nozzle Flush 5/8 (15.9mm) 3. LINERS I.D Liner Assy. 15 1/ Liner Assy. 25 1/ Liner Assy Liner Assy CONTACT TIP I.D Contact Tip.023 (0.6mm) H-30 Contact Tip.030 (0.8mm) H-35 Contact Tip.035 (0.9mm) H-40 Contact Tip.040 (1.0mm) H-45 Contact Tip.045 (1.2mm) H-364 Contact Tip 3/64 (1.2mm)AL.059

123 123 TWECO COMPATIBLE WITH SPRAY MASTER 250 AMP Cable Support Spring TS25SR Barb Adaptor MS31 Ferrule Unicable Unicable Lead Extensions (Std.) (Miller) Spring Guard Clamp Handle Control Plug Connector Housing & Screws Screws Liner Set Screw Power Pin O-ring Liner O-ring Pin (Tweco #4) T Liner See Chart # 3 Cone Nut Connector Cone Power Pin Mount Pin (Miller) T Guide Cap (.035-1/16) (5/64-3/32) Pin (Lincoln) T

124 124 TWECO COMPATIBLE WITH SPRAY MASTER 350 AMP Diffuser EL52CT-16 Conductor Tube MS63-45S MS63-60S Nozzle Insulator 63J3 Trigger Blades EL96B Trigger ELC94 Handle MS84 Contact Tips See Chart # 2 Nozzles See Chart # 1 1. NOZZLES I.D. A EL22CT-37 Nozzle Std. 1/8 Recess 3/8 (09.5mm) EL22CT-50 Nozzle Std. 1/8 Recess 1/2 (12.7mm) EL22CT-62 Nozzle Std. 1/8 Recess 5/8 (15.9mm) EL22CT-75 Nozzle Std. 1/8 Recess 3/4 (19.1mm) 3. LINERS I.D. O.D Liner Assy. 15 1/ Liner Assy. 25 1/ Liner Assy Liner Assy B EL22CT-50F Nozzle Flush 1/2 (12.7mm) EL22CT-62F Nozzle Flush 5/8 (15.9mm) C EL22CT-62H Nozzle H.D. 5/8 (15.9mm) 2. CONTACT TIP I.D. 16S-35 Contact Tip.035 (0.9mm) S-40 Contact Tip.040 (1.0mm) S-45 Contact Tip.045 (1.2mm) S-52 Contact Tip.052 (1.3mm) S-116 Contact Tip 1/16 (1.6mm) S-564 Contact Tip 5/64 (2.0mm)AL AS-364 Contact Tip 3/64 (1.2mm)AL AS-116 Contact Tip 1/16 (1.6mm)AL S-332 Contact Tip 1/16 (1.6mm)AL.110

125 COMPATIBLE WITH SPRAY MASTER 350 AMP 125 TWECO Cable Support Spring TS25SR Barb Adaptor MS31 Ferrule Unicable ATB350 Unicable ATB350 Lead Extensions (Std.) (Miller) Spring Guard Clamp Handle Control Plug Connector Housing & Screws Screws Liner Set Screw Power Pin O-ring Liner O-ring Pin (Tweco #4) T Liner See Chart # 3 Cone Nut Connector Cone Power Pin Mount Pin (Miller) T Guide Cap (.035-1/16) (5/64-3/32) Pin (Lincoln) T

126 126 TWECO COMPATIBLE WITH SPRAY MASTER 450 AMP Diffuser HD54-16 Conductor Tube MS64H-45S MS64H-60S Nozzle Insulator 63J3 Trigger Blades EL96B Trigger ELC94 Handle MS84 Contact Tips See Chart # 1 Nozzles See Chart #2 1. CONTACT TIP I.D. 16S-35 Contact Tip.035 (0.9mm) S-40 Contact Tip.040 (1.0mm) S-45 Contact Tip.045 (1.2mm) S-52 Contact Tip.052 (1.3mm) S-116 Contact Tip 1/16 (1.6mm) S-564 Contact Tip 3/64 (2.0mm)AL AS-364 Contact Tip 3/64 (1.2mm)AL AS-116 Contact Tip 1/16 (1.6mm)AL NOZZLES I.D. HD24L-50 Nozzle Std. Recess 1/2 (12.7mm HD24L-62 Nozzle Std. 5/8 (15.9mm) HD24L-75 Nozzle Std. 3/4 (19.1mm) HD24L-50F Nozzle Flush. 1/2 HD24L-62F Nozzle Flush. 5/8 HD24L-75F Nozzle Flush. 3/4 HD24-50 Nozzle H.D. Recess 1/8 NOZZLES CONTINUED HD24-62 Nozzle H.D. Recess 5/8 HD24-75 Nozzle H.D. Recess 3/4 HD24-50F Nozzle H.D. Flush 1/2 HD24-62F Nozzle H.D. Flush 5/8 HD24-75F Nozzle H.D. Flush 3/4 I.D. 3. LINERS I.D Liner Assy. 15 1/ Liner Assy. 25 1/ Liner Assy Liner Assy

127 127 TWECO COMPATIBLE WITH SPRAY MASTER 450 AMP Cable Support Spring TS25SR Barb Adaptor MS31 Ferrule Unicable Unicable Lead Extensions (Std.) (Miller) Spring Guard Clamp Handle Control Plug Housing & Screws Connector Screws Liner Set Screw Power Pin O-ring Liner O-ring Pin (Tweco #4) T Liner See Chart # 3 Cone Nut Connector Cone Power Pin Mount Pin (Miller) T Guide Cap (.035-1/16) (5/64-3/32) Pin (Lincoln) T

128 128 TWECO COMPATIBLE WITH SPITFIRE 450 AMP GUN Conductor Tube TS64J-45 TS64J-60 Cap & Nut 64J-NC Hanger Hook 152 Handle with Binder Post TS84H Nozzle Insulator 63J3 Trigger Blades EL96B Trigger ELC94 Diffuser HD54-16 Contact Tips See Chart # 1 Nozzles See Chart #2 1. CONTACT TIP I.D. 16S-35 Contact Tip.035 (0.9mm) S-40 Contact Tip.040 (1.0mm) S-45 Contact Tip.045 (1.2mm) S-52 Contact Tip.052 (1.3mm) S-116 Contact Tip 1/16 (1.6mm) S-364 Contact Tip 3/64 (2.0mm)AL AS-364 Contact Tip 3/64 (1.2mm)AL AS-116 Contact Tip 1/16 (1.6mm)AL LINERS I.D Liner Assy. 15 1/ Liner Assy. 25 1/ Liner Assy Liner Assy NOZZLES I.D. HD24L-50 Nozzle Std. Recess 1/2 (12.7mm HD24L-62 Nozzle Std. 5/8 (15.9mm) HD24L-75 Nozzle Std. 3/4 (19.1mm) HD24L-50F Nozzle Flush. 1/2 HD24L-62F Nozzle Flush. 5/8 HD24L-75F Nozzle Flush. 3/4 HD24-50 Nozzle H.D. Recess 1/8 HD24-62 Nozzle H.D. Recess 5/8 HD24-75 Nozzle H.D. Recess 3/4 HD24-50F Nozzle H.D. Flush. 1/2 HD24-62F Nozzle H.D. Flush. 5/8 HD24-75F Nozzle H.D. Flush. 3/4

129 TWECO COMPATIBLE WITH SPITFIRE 450 AMP GUN 129 Cable Support Spring TS25SR Barb Adaptor TS100-4RK Ferrule Unicable Unicable Lead Extensions (Std.) (Miller) Spring Guard Control Plug Connector Clamp Handle Housing & Screws Screws Liner Set Screw Power Pin O-ring Liner O-ring Pin (Tweco #4) T Liner See Chart # 3 Cone Nut Connector Cone Power Pin Mount Pin (Miller) T Guide Cap (.035-1/16) (5/64-3/32) Pin (Lincoln) T

130 CREATING A BETTER EXPERIENCE! 130 Consumables Reference Chart /8 Bore Flush Copper O.D /8" Bore 1/4 Recess Brass O.D. Straight Bore /2 Bore 1/8 Recess Copper O.D /2 Bore 1/8 Stickout Brass O.D. Straight Bore 5/8 Bore 1/8 Recess Copper O.D /8 Bore Flush Copper 1.062" O.D. Bottle Neck /8 Bore 1/8 Recess Copper 1.062" O.D /4 Bore 1/8 Recess Copper O.D. Straight Bore /8 Bore 1/8 Stickout Brass 1.062" O.D.

131 CREATING A BETTER EXPERIENCE! /8 Bore 1/8 Recess Brass O.D. Straight Bore /4 Bore 1/4 Recess Copper 1.062" O.D B 5/8 Bore 1/8 Stickout Copper O.D /4 Bore.125 Recess Brass O.D. Straight Bore /2 Bore 1/8 Recess Brass O.D. Straight Bore /4 Bore 1/8 Recess Copper 1.062" O.D. 5/8 Bore 1/4 Recess Copper 1.062" O.D /8 Bore 1/8 Stickout Copper 1.062" O.D /2 Bore 1/8 Recess Copper 1.062" O.D.

132 INDEX Symbols 0.8 x x x x , 76, 77, , 76, 77, , 77, , , , , A A AH AH H H H H H H H H T T T T T T T , F F F F H H H T T-37-F A-37-SS A A-50-SS A A-62-SS A A-75-SS AH AH-50-SS AH AH-62-SS AH AH-75-SS AT-37-SS CT-37-S CT-50-S CT-62-S CT-75-S A CT N , , , , , , N , N , TF , H H N N A , , 39, 41, , HD , 23

133 PROVIDING PREMIUM QUALITY WELDING PRODUCTS TO THE WORLD HD , , , , , , , , , , , , , , , , , , , , , , , 11, , 13, , , , 11, S... 11, HD , HD , 39, 41, , , , , , , , , , 11, S... 11, , , 37, 39, 41, , 32, 100, 106, 110, , 32, 100, 106, 110, , 39, 41, , 39, 41, , 39, 41, T... 37, 39, 41, , 32, 100, 106, 110, , 32, 100, 106, 110, , 32, 100, 106, 110, , 37, 39, 41, , 37, 39, 41, T... 37, 39, 41, , 32, 100, 106, 110, T... 37, 39, 41, , 100, 106, 110, , 14, 25, 32, 100, 106, 110, , 100, 106, 110, , 39, 41, 43 64A A A A N , , , , , , , , , , , , , , , , , , , , 11, S... 11, , 25, , , , R R , R , R , R R A , ProMix are trademarks owned by American Torch Tip Company. Copyright 2017, American Torch Tip Company

134 , , , 81, , 81, , 81, , , , 78, , 78, , 77, , 76, 77, , , , , 76, , , , , 76, 77, , 76, 77 08N N N N N N , , x x x x x x , 105, Z , 118, , , , , AH H H , 120, H H , 120, H , 120, T T T T T F... 99, 105, M... 99, 105, , 36, 38, 40, , 36, 38, 40, , 36, 38, 40, , 36, , , , 40, , 38, 40, F M , N

135 PROVIDING PREMIUM QUALITY WELDING PRODUCTS TO THE WORLD , , , , , , , 38, 40, , 38, 40, , 38, 40, , 38, 40, , 38, 40, , 38, 40, , 40, , 38, 40, , 38, 40, TS... 99, 105, TS , , A A , AH , AH , H H , H H , H , H , H H T T , T , T , T , T , T , 120, T... 99, 105, T AH AH AHFC AHFC H H H H H H H H HFC HFC HFC HFC HFC HFC HFC HFC AS , 126, AS , 126, DA S , 124, 126, S S S , 124, 126, S , 126, S , 126, S , 124, 126, S , 124, 126, S S ProMix are trademarks owned by American Torch Tip Company. Copyright 2017, American Torch Tip Company

136 , , 61, , , , , , , 36, 38, 40, , 36, 38, 40, N N N N N N N N N N , , L L , , , , , N N , F... 95, , F... 95, , F... 95, L T , SS SS SS , F... 97, , F... 97, , F , F... 97, H , H , H , T , T-37-F... 97, T... 99, 105, 109, A-37-SS... 97, A , A-50-SS... 97, A , A-62-SS... 97, A , A-75-SS... 97, AH AH-50-SS AH AH-62-SS AH AH-75-SS AT-37-SS... 97, CT-37-S... 97, CT-50-S... 97, CT-62-S CT-62-S CT-75-S , T-37-SS CT CT CT A A , 98 34A... 97, 103, 104, 108, CT... 97, 98, 103, 104, 108, FN CT TF TF

137 PROVIDING PREMIUM QUALITY WELDING PRODUCTS TO THE WORLD , 61, , , , , , , , 61, , 61, , 61, , 35, 37, 39, 41, , 37, 39, 41, , , , , , , , , , , , , , , , A ST , 118, , 118, , 118, , 118, N T X B R A A A , 126, , 126, , 126, ProMix are trademarks owned by American Torch Tip Company. Copyright 2017, American Torch Tip Company

138 , 126, T T X T R... 29, TF TF N N N N N N N N N N N N N N N N N , 37, 39, 41, , 37, 39, 41, , FN A , 104, 108, H N N N SW N A A A A A A , 65 60A A A S A A A A A A A N N N N N N N N N N N N N N N , 35, 99, 119, 121, , 37, 39, 41, 43, , 25, 119, , , , , , , , , , , , , , , A A A A J-NC , N , 25, 31, 35, 37, 39, 41, 43,

139 99, 105, 109, 115, 119, 121, 123, 125, 127, , 105, , 35, 37, 39, 41, 99, 105, 109, 115, 119, 121, 123, 125, 127, , 31, 35, 37, 39, 41, 43, 99, 105, 109, 115, 119, 121, 123, 125, 127, J , 120, 122, 124, 126, , 35, 37, 39, 41, 43, 99, 105, 109, 115, 119, 121, 123, 125, 127, , 115, 127, , 31, 35, 37, 39, 41, 43, 99, 105, 109, 115, 119, 121, 123, 125, 127, , 30, 35, 37, 39, 41, , 30, 31, 37, 39, 41, 43, 105, 109, 123, 125, 127, , 31, 35, 37, 39, 41, 43, 105, 109, 115, 119, 121, 123, 125, 127, , 37, 39, 41, 43, 119, 121, 123, 125, 127, , 35, 99, 105, 109, 115, 119, 121, 123, 125, 127, , 35, 99, 105, 109, 115, 119, 121, 123, 125, 127, , 99, 105, 109, 115, 119, 121, 123, 125, 127, B T... 35, 99, 105, 109, 115, 119, 121, 123, 125, 127, , 35, 99, 105, 109, 115, 119, 121, 123, 125, 127, , 35, 99, 105, 109, 115, 119, 121, 123, 125, 127, , 35, 37, 39, 41, 43, 99, 105, 109, 115, 119, 121, 123, 125, 127, , B T... 35, 99, 105, 109, 115, 119, 121, 123, 125, 127, , 31, 35, 37, 39, 41, 43, 99, 105, 109, 115, 119, 121, 123, 125, 127, , B T... 35, 99, 105, 109, 115, 119, 121, 123, 125, 127, , 35, 99, 105, 109, 115, 119, 121, 123, 125, 127, A A A A J-NC N. 97, 103, 104, 108, R R , 39, , 127, , 37, 39, 41, 43, R EX EX J J , A... 97, A , LL S LL LL , E E E E PTA PTA PTA , 105,

140 , , , , , , , , , , , , , , , A American Weldquip 27 AS AS AS ATB , 31, 125 ATW , 99 ATW , 109 ATW ATW B Bernard EZ Feeds... 28, Amp Gun 30, 31, 32 Binzel , , , , , 43 C Cloos Misc MR W Robot Torch 45 ZMW 600 / D D/F Daihen E EL22CT EL22CT EL22CT-50F EL22CT EL22CT-62F EL22CT-62H EL22CT EL52CT EL96B , 120, 122, 124, 126, 128 ELC , 120, 122, 124, 126, 128 ESAB AIRCO... 49, / MT-450W ST-16 / ST MT-200 / MT-200cc / MT- 400/MT-400cc ST-23A / -41A ST F Fronius AW801-1R H HD , 122 HD22-37F , 122 HD , 122 HD22-50F , 122 HD , 122 HD22-62F , 122 HD , 128 HD24-50F , 128 HD , 128 HD24-62F , 128 HD HD24-75F , 128 HD24L , 128 HD24L-50F , 128 HD24L , 128 HD24L-62F , 128 HD24L , 128 HD24L-75F , 128 HD , 122 HD , 128 Hobart AG-2000 \ SP GA-250, GA-400, Ga Gal Piecemaker 25-A Gal Piecemaker 40-A / Gal Gal-45L / Act Piecemaker 50-W I L IGM GM SB Other Available IGM Parts 65 SB Lightning... 3, 5, 7, 9, 12, 13, 14, 15, 21, 24, 25, 26 Fearures & Benefits... 11, 23 Liner Replacement... 16, 17, 19 M Switch Replacement.. 16, 17, 19 Lincoln Flux-Core Innershield / K115, K Flux-Core innershield / K136, K264, K345, K355, K Full Auto Sub-Arc / Semi Auto Sub-Arc... 70, 71 Magnum 100L Magnum Magnum 250SP Magnum , 69 Magnum , 69 Magnum Spool-Gun M M M M M M M M M M , 72 M , 72 M M M M M M M M M M M M M M M M M

141 M M M M M M M M M M Miller Automatic Guns GA-17C GA-20C GA-21C/CM GA-40C/CAL GA-50C1 / G-40GL / A-500GL / GA-50P 79 M15 / M25/25M / M40/ M40AL Spoolmatic Spoolmatic Spoolmatic Spoolmatic XR XR-Pistol MK Products Cobra MAX Cobra MX... 88, 89 Cobra SX Cobra Torch... 86, 87 KingCobra Prince SG Prince Torch... 86, 87 Prince XL Python Sidewinder MS , 125, 127 MS MS63-45S MS MS63-60S MS64H-45S MS64H-60S MS , 126 MS84H MSAK O OTC RT502-L / LRT P PB PB PB PB PB PB PL PL S S S / S / S / S / S / S / S / S / S S S / S S / S S S S S S S S S S15954-S S S S S S S S S , 69 S , 69 S S S S , 69 S , 69 S S , 69 S S * S * S * S * S , 69 S , 69 S , 69 S S S , 69 S , 69 S , 69 S , 72 S S S S S S S S S S S S SPITFIRE , , , , , Spray Master T T , 99, 100 T , 103, 104, 105, 106, 107, 108, 109, 110 T , 115, 116 T T T T T / T / T / T / T T T T T / T / T / T / T T T , 74 T , 74 T , 74 T / , 74 T / , 74 T / , 74 T / , 74 T T T T T T / T / T / T / T / Tokin Tregaskiss Tough Gun 300, 400, , 93 TS100-2RK TS100-4RK , 129 TS25SR , 121, 123, 125, 127, 129 TS52J TS62J , 120 TS62J TS64J TS64J TS84H , 120, 128

142 CREATING PROVIDING A PREMIUM BETTER EXPERIENCE! QUALITY WELDING PRODUCTS TO THE WORLD Tweco # , 95 # , 97 # , 113 # , 113 Spitfire , 119 Spitfire , 121 Spitfire , 129 Spray Master , 123 Spray Master , 125 Spray Master , 127 U U1736D U1736D U2075J U2437H U2437H U2437H07L U2464H U2769M U4167G U4167H U4167H U4167H U475E U475E U475E U608N

143 PROVIDING PREMIUM QUALITY WELDING CREATING PRODUCTS A BETTER TO EXPERIENCE! THE WORLD