PST21B Standard product

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Rodger Cuthbert Lewis
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PSU provides high reliability thanks to the integration of Vicor Corp modules, high efficiency, input-to-output isolation, soft start and active very low inrush circuit,

possible as semi-standard versions, they are countinuously short-circuit proof The 100 C baseplate allows operation in high temperature environment Bloc diagram 85-64Vac

1 PST1B Standard product AC-DC 600W Conduction cooled Features Vac Input voltage ranges, PFC 1-3 isolated outputs 00*17* 40mm very low profile Industrial or ruggedizzed versions Active very low Inrush current Many output configurations available Conduction cooled 100 C baseplate Safety IECE , RoHS lead-free-solder compliant Descrip on RoHS The PST1B, very compact and low profile 600W AC-DC power supply in chassis format, incorporates input filtering, input and output protections, very robust mechanical mounting and connection, conformal coating and MIL-STD options required in most of the severe environment for industrial, defense applications The PSU provides high reliability thanks to the integration of Vicor Corp modules, high efficiency, input-to-output isolation, soft start and active very low inrush circuit, overtemperature protection, input overundervoltage lockout The PSU is configurable with 1 to 3 outputs in many output voltages from 3V3 to 48Vdc, other outputs are even possible as semi-standard versions, they are countinuously short-circuit proof The 100 C baseplate allows operation in high temperature environment Bloc diagram 85-64Vac EMI FILTERIG ACTIVE IRUSH CURRET LIMITIG + PFC 380Vdc 3 x 150W Micro Module OR x 300W Mini Module OR 600W Maxi Module Vout1 Vout Vout3 Vout1 Vout Vout PST1B Page 1 of 13 wwwpowersystemtechnologycom

2 Op ons Descrip on Efficiency curve - PST1B-8600-MTV-IP MIL-STD ruggedized (-M Meet MIL-STD 461E CE10, MIL-STD A, MIL-STD810E shock & vibra ons o Laboratory cer fica on -40 C opera on (-T The thermal grade of the Vicor the DCDC converters used and other components are changed to comply with low ambiant temperature Conformal coa ng (-V During manufacturing process, when V op on is specified, components and pcb are covered with an acrylic coa ng to address high level of ambiant humidity applica on Heatsink (-H, -H1 -H: a 15 mm heatsink is mounted on the baseplate with longitudinal fins -H1: a 15 mm heatsink is mounted on the baseplate with transversal fins Electrical Input Data Input Fuse Input Input Characteristics Conditions min typ max A fuse mounted inside the psu protects against damages in case of a failure The fuse is not user-accessible without opening the unit In DC mode, reverse polarity at the input is protected and will not cause the fuse to blow Model Fuse type Ra ng Reference PST1B Li lefuse 10A MRL Input Transient Protec on A VDR (Voltage Dependent Resistor and a common mode input filter form an effec ve protec on against input transients in severe environments Unit Operating input voltage Vac Operating input voltage Vdc Frequency Hz Power Factor 30Vac, 50Hz, Pnom 0,96 0,98 Input current At Vin min 10 A o-load input power At Vin typ 8 W Peak inrush current Vin max 1 A Start-up time 1 s Establisment me curve 30Vac 50Hz - PST1B-8600-MTV-IP Efficiency 100,0% 90,0% 80,0% 70,0% 60,0% 50,0% 0% 40% 60% 80% 100% 1,00 0,90 0,80 0,70 0,60 Output Power Power factor curve - PST1B-8600-MTV-IP Efficiency 0,50 0% 40% 60% 80% 100% Output Power Vin=85Vac Vin=30Vac Vin=64Vac Vin=115Vac Vin=85Vac Vin=115Vac Vin=30Vac Vin=64Vac Establisment me curve 115Vac 50Hz - PST1B-8600-MTV-IP PST1B Page of 13 wwwpowersystemtechnologycom

3 Output t Electrical Output Data General condi ons : 5 C ambiant For each output voltage max power configura on PST1B can be equipped with one board of the models below (1 Maxi board 1 Mini board 1 Micro board Output 3V3 5V 1V 15V 4V 8V 48V Characteristics Conditions min typ max min typ max min typ max min typ max min typ max min typ max min typ max Output voltage 3V V Trim range Factory set 3 3,6 4,5 5,5 10,8 13, 13,5 16,5 1,6 6, 5, 30,8 43, 51,8 V Overvoltage protection 4,5 6,5 14,9 18,5 9, V Output noise 0MHz mvpp Efficiency % Load Regulation Vin nom 1 1 0,5 0,5 0,4 0,4 0,4 % Maxi Board (M includes 1 Maxi module below Output current ,5 0 1,5 A Max power W Output current limit ,5 67, A Mini Board (m includes up to two Mini modules below Output current ,5 0 10,7 0 6,5 A Max power W Output current limit ,5 17 1,5 14,5 7, 8, A Micro Board (µ includes up to 3 Micro modules below Output current 0, , ,5 0 5, 3 0 3,1 A Max power W Output current limit , , 8, 6, 7 3,6 4,4 A Unit See "op ons and configura ons" sec on for all the power possibili es PST1B Page 3 of 13 wwwpowersystemtechnologycom

Parallel opera on & current share Parrallel opera on is possible in the same unit or between different units for Miniboards, Maxiboards and dual Maxiboard with ac ve current sharing through the PR

4 Parallel opera on & current share Parrallel opera on is possible in the same unit or between different units for Miniboards, Maxiboards and dual Maxiboard with ac ve current sharing through the PR signal The outputs put in parallel MUST be exactly the same, all OUT+ connected together and all OUT- connected together when PR are linked (risk of damage otherwise Redundant Systems Opera on When systems require a very high level of reliability and should work normally in the event of a failure, +1 redundancy is implemented where is the number of converter to support power requirement If one converter fails, the remaining ones s ll delivers the power to the loads Redundant opera on requires external oring diodes Hold up me - PST1B-8600-MTV-IP Hold-up me The psu provides internal hold-up me (see curve Output Current Limita on All outputs are con nously protected against short-circuit by a constant current limita on (no foldback with automa c recovery See Page for the value Inrush current at 115Vac - PST1B-8600-MTV-IP Thermal Considera ons When a converter is mounted in conduc on cooled, the temperature measured on the baseplate should not exeed 100 C When heatsink op on is used in convec on cooling and is opera ng at its nominal output power at the max ambiant temperature, the temperature measured on the heatsink should not exceed 100 C Thermal protec on A temperature protec on (OTP is integrated in each output module, disabling output when baseplate temperature exceeds 105 C (+-5 C The converter automa cally restarts, when the temperature drops below 70 C evertheless, exceeding the max opera ng temperature may cause failures of the converter Overvoltage protec on An OVP is incorporated on each output All outputs are cut if an OVP is detected This protec on is latch style (Recovery a er AC reset or inhibit Inrush current at 30Vac - PST1B-8600-MTV-IP Auxiliary Func ons Remote OnOff (IHIB An isolated IHIB signal disables corresponding output voltage when connected to RT - outputs inhibited : IH level LOW Output Voltage Adjustment (ADJ Output can be ajusted % Vnom with the poten ometer at the output side or by an external voltage 0,6 to 1,5V max referred to RT PST1B Page 4 of 13 wwwpowersystemtechnologycom

Remote Senses (+S -S This feature enables compensa on of voltage drop across the connector contacts and the load lines

output Waveforms output noise - PST1B-8600-MTV-IP Output type Total drop Posi ve line drop V1, V < 05V < 05V PowerGood & LED

available for each output Auxiliary bias voltage ( +5VAUX Auxiliary supply limited to 1mA Referred to RT Paralleling signal

are connected together When outputs are coming from different boards, RT have to be connected together Dera ng -

5 Remote Senses (+S -S This feature enables compensa on of voltage drop across the connector contacts and the load lines Remote Sense, max 0,5V per line compensa on (If local sense, connect locally S+ to OUT+ and S- to OUT- of the corresponding output Waveforms output noise - PST1B-8600-MTV-IP Output type Total drop Posi ve line drop V1, V < 05V < 05V PowerGood & LED (Pgood+ Pgood- Collector isolated optocoupled signal referred to RT, closed when all outputs voltages are OK Led is also available for each output Auxiliary bias voltage ( +5VAUX Auxiliary supply limited to 1mA Referred to RT Paralleling signal ( PR Parallel only iden cal outputs (voltage and power Outputs in parallel will current share when their corresponding PR are connected together When outputs are coming from different boards, RT have to be connected together Dera ng - PST1B-8600-MTV-IP % 100 Power C Temperature PST1B Page 5 of 13 wwwpowersystemtechnologycom

+ ᜀ ᜀ ᤀ ᜀ ᤀ ᜀ ᤀ ote : Built to meet E 61000-4 -3, -6, -11, Harmonics E 61000-3-, Flickers E 61000-3-3 Electromagne c Emissions According to E550A I 30Vac OUT 600V eutral for

6 Electromagne c Electromagne c Immunity ࠀ ࠀ ༀ က ᄀ Ā ሀ ጀ ᄀᔀ Ԁᘀ ᜀ Ȁጀᔀ ሀ Ԁ Ԁ ᤀ Ȁ ĀȀ ЀԀ Ԁ Ԁ က Ԁༀက ᄀ ሀጀ Ԁༀက ᄀ ሀጀ Ԁက ᔀᘀጀ Ԁက ᔀᘀጀ Ā#!%ἀ ጀ&"% '"ጀ%ᔀ&ἀ! ᤀḀ"# ᘀ!! ĀȀ ЀԀ ࠀ က ( %&ጀ! ࠀ ᰀ Ԁ ᄀ ሀጀ ᜀᔀᘀጀ Ā#!%ἀ"%&# -&ጀ ἀ&,ጀ"!,ጀᄀḁἀጀ ࠀ ࠀ ᄀ ሀጀ ᔀᘀጀ ᴀḀἀ!ጀ ᤀḀ"# ᘀ!! ĀȀ ЀԀ ࠀ ᤀḀ"# ᘀ!! ĀȀ ЀԀ ࠀ ࠀ ᨀ Ԁ * ጀ+ༀ Ԁ,! + ᜀ ᜀ ᤀ ᜀ ᤀ ᜀ ᤀ ote : Built to meet E , -6, -11, Harmonics E , Flickers E Electromagne c Emissions According to E550A I 30Vac OUT 600V eutral for PST1B-8600-MTV-IP According to E550A I 30Vac OUT 600V Phase for PST1B-8600-MTV-IP According to MIL-STD461E CE10-0V 600W eutral for PST1B-8600-MTV-IP According to MIL-STD461E CE10-0V 600W Phase for PST1B-8600-MTV-IP PST1B Page 6 of 13 wwwpowersystemtechnologycom

7 Immunity to Environmental Condi ons ĀȀ ЀԀ Ԁ ȀЀԀȀЀ ࠀ ༀက ᄀ ሀጀ ᔀᘀĀက&ᘀԀ ᰀ30 ࠀ 1' ࠀ ᤀ Ȁ Ѐ ကༀ ࠀ ĀȀ Ѐ Ԁ ȀᄀԀࠀȀက ࠀ ጀ က Ȁ ࠀᔀ Āᄀᘀ ༀ ȀЀ ĀȀ Ȁሀ ༀက ᄀ ሀጀ ᔀᘀ Ā ᜀ ᤀ ᨀ ᰀᴀᰀḀἀ ࠀԀ!" # %" Ā& ᴀ'ἀ 00Ḁ Ḁᰀ * +,-" ᰀḀ Ḁ ( ༀက ᄀ ሀጀ ᔀᘀ Āက# Ā 4-4Ѐᨀ3" * * 0ጀ'Ḁᰀ*ȀࠀЀ ༀ ᨀ3 +ᤀ"ༀ # 4-4Ѐᨀ3" * * 0ጀ'Ḁᰀ*ȀࠀЀ က& Ā ᨀ3 + "ကᜀĀ 00Ḁ Ḁᰀ * + -" ᰀḀ Ḁ ( 00Ḁ Ḁᰀ * + -" ᰀḀ Ḁ ( Mechanical data Size : 00 x 17 x 40 mm Aluminum atural Weight : 3!,, PST1B Page 7 of 13 wwwpowersystemtechnologycom

8 PST1B - H op on 4 0 #! 0? PST1B - H1 op on 4? PST1B Page 8 of 13 wwwpowersystemtechnologycom

9 PST1B - IP op on,> >> 3?-- PST1B Page 9 of 13 wwwpowersystemtechnologycom

10 Connector Pin Alloca on PST1B Description PI Connector Input Screw type connector GMKDS J1-1 Earth J1- eutral AC 3 J1-3 Line ACL Output Maxiboard Power connectors OUT+ J1 Wurth Pres Fit M4 Ref : OUT- J Wurth Pres Fit M4 Ref : Output Miniboard Power connectors OUT1+ J1 Wurth Pres Fit M3 Ref : OUT1- J Wurth Pres Fit M3 Ref : OUT+ J3 Wurth Pres Fit M3 Ref : OUT- J4 Wurth Pres Fit M3 Ref : Output Microboard Power connectors OUT1+ J1 Wurth Pres Fit M3 Ref : OUT1- J Wurth Pres Fit M3 Ref : OUT+ J3 Wurth Pres Fit M3 Ref : OUT- J4 Wurth Pres Fit M3 Ref : OUT3+ J6 Wurth Pres Fit M3 Ref : OUT3- J7 Wurth Pres Fit M3 Ref : Signals Wurth Female *7 pins Microboard Miniboard Maxiboard J5-1 : ACFAIL J5-1 : ACFAIL J5-1 : ACFAIL J5- : PGOOD J5- : PGOOD J5- : PGOOD J5-3 : RT J5-3 : RT J5-3 : RT J5-4 : IHIB J5-4 : IHIB J5-4 : C J5-5 : +5VAUX J5-5 : +5VAUX J5-5 : +5VAUX J5-6 : S1+ J5-6 : S1+ J5-6 : C J5-7 : S1- J5-7 : S1- J5-7 : C J5-8 : ADJ1 J5-8 : ADJ1 J5-8 : C J5-9 : C J5-9 : PR1 J5-9 : PR1 J5-10 : C J5-10 : C J5-10 : C J5-11 : ADJ J5-11 : PR J5-11 : IHIB J5-1 : S+ J5-1 : S+ J5-1 : S1+ J5-13 : S- J5-13 : S- J5-13 : S1- J5-14 : ADJ3 J5-14 : ADJ J5-14 : ADJ1 0 #,@ 0 #,A #,6 0 #,@ 3 #,A #, B #,@ #,A #,6 #,@ #,A #,6 # '0 >#,# #, C43D #,A 3 #,B #,6 # '0 >#+ #, # # 3 # B 3 # B B 4 B B #B 3 3 '0 >#+ 0+* # 3 B B B # # # B 3 B B '(!" # B '0 >#,# 0+* 3 C C C 4 B 4 B B 3 4 # B B # B B # 4 3 C +?6 * +?@ & +?6 * +?@ & +?6 * +?@ & A 6 +?6 * & +?@ +?6 * & +?@ +@A & +@6 &*#+, # %! (!! (! " '(!" '(!"!( 99 '(!" < =!((89 : 1!! 9! 1 ;( (9 -* 3 4 4!99 01" "!( '(!"# (! " * " %!( &6( 7(!"!( '0 >#,# 6 &!(( '0 4 &!" >#,# '! '0 >#,# *, 3 # 4 4!" " # % 3 4 # # '(!" # '0 >*?# #, 3 # 3 C 3 # C '0 >*?# 0+* &*#+, # %! (!! (! " '(!" '(!"!( 99 '(!" < =!((89 : 1!! 9! 1 ;( (9 -* 3 4 4!99 01" "!( '(!"# (! " " %!( &6( 7(!"!( '0 >*?# 6 &!(( '0 >*?# &!" '! '0 >*?# *,!" " # % PST1B Page 10 of 13 wwwpowersystemtechnologycom

11 Safety & Installa on Cleaning Agents and Process These converters are components, intended exclusively for integra on into other equipment by an industrial assembly process or by a professionally competent person Installa on must strictly follow the safety regula ons in respect of the enclosure, moun ng, creepage and clearance distances, markings of the end-use applica on Connec on to the system shall be made via the male connector Wurth The ACL is internally fused This fuse is designed to protect the converter against overcurrent caused by a failure, but may not be able to sa sfy all requirements External fuses in the wiring circuit to one Isola on or both input pins may be necessary to ensure compliance with local requirements Do not open the PSU, or the warranty will be invalidated Make sure that there is sufficient thermal baseplate dissipa on (max temperature : 100 C This should be verified by measuring the case of temperature at the specified measuring point, when the converter is operated in the end-use applica on The converters are not herme cally sealed In order to avoid possible damage, any penetra on of liquids shall be avoided The electric strength test is performed in the factory in accordance with IECE Standards and Approvals The converters are built to meet the safety standards IEC , E Built to meet men onned in the different paragraphs of the datasheet means that Power System Technology has designed the product to meet the standard but not cer fied it in a laboratory Qualified means that the test has been made in a cer fied laboratory Electric Strength Characteristic Input to Earth Input to Output Output to Earth Output to Output Unit Electric Design strength Vrms strength Factory test for production units (>10s Vdc Insulation resistance > 100 >100 Mohms Temperatures ĀȀ ЀԀ Ԁ Ȁ Ѐ ࠀ ЀԀȀ Ѐ ༀЀက ሀကࠀ ༀ ᄀက ༀЀက ሀကࠀ ༀ ᄀက ĀȀ ЀԀ ࠀ ࠀ ᜀ ᔀጀԀ Ѐ ᤀᨀ ᔀᔀᤀᰀᔀጀԀ Ѐ ᴀ Ѐ ἀ ḀᔀԀ ࠀ ࠀ ᄀ ሀጀԀ ᔀ ሀ ᤀሀ ᔀጀԀ Ѐ ࠀ ᘀ ࠀ ᘀ In opera on, there is no power dera ng as long as the baseplate temperature is in the below indicated range ЀȀ ༀက Reliability MIL-HDBK-17F, notice Model Heatsink Temp GB GF MTBF ( Hours PST1B MTBF calcula on for a specific part number has to be ordered 40 C C C PST1B Page 11 of 13 wwwpowersystemtechnologycom

12 Op ons and configura ons IPUT 1 3 For Microboard STAGE 1 For Miniboard VI PST1B 1 For Maxiboard OUT1 OUT OUT3 PST1B µ µ µ Op on OUT1 m OUT1 m OUT1 M OUT1 M OUT m OUT m H H1 IP M T V H : Heatsink longitunal fins H1 : Heatsink transversal fins IP : IP65 enclosure M : Ruggedized T : -40 C V : Conformal coa ng PST1B Page 1 of 13 wwwpowersystemtechnologycom

13 µ-µ-µ : Microboard out1, out, out3 : Up to 3 outputs with micromodules from V to 48Vdc 150W (see table page 1 M : Maxiboard out1 : 1 output with maximodule from V to 54Vdc 600W (see table page 1 V 3V µ W 50 50, 75 50, V 3V µ W 50 50, 75 50, v 3V µ W 50 50, 75 50, V 3V M W , , , , , , , , 500, , m-m : Miniboard out1, out : Up to outputs with minimodules from V to 48Vdc 300W (see table page 1 V m W V m W 3V , , , , , , , , 300 3V , , , , , , , , 300 EMPTY SLOTS ARE FILLED WITH "" Example : PST1B M (1 microboard with 3 outputs of 48V 150W with MIL-STD op on PST1B-3V (1 microboard with 3 different outputs PST1B Page 13 of 13 wwwpowersystemtechnologycom

PST21A Standard product AC-DC 1200W Conduc on cooled

PST21A Standard product AC-DC 1200W Conduc on cooled PSTA Standard product AC-DC 00 Conduc on cooled Features 4-64ac or 0-30dc input voltage ranges 4-6 isolated outputs up to 00 4740mm very low profile 4Power Factor Correc on E6000-3- 4Ac ve very low inrush