Technical Specification ACLF060HTx230. AC Lin. ACLF060HTC230RS-G Module. 85 to 264Vrms 9Arms 115Vrms 100ºC +100ºC

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Maurice Atkinson
5 years ago
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AC L ine F ilter 8 to Vrms 9Arms kw @ Vrms 9mΩ @ 00ºC Input Output kw @ 30Vrms Max Series Voltage Current

field proven technology and manufacturing expertise to the industrial power applications marketplace.

Compatible with the industry standard format, these filters have high differential-mode and common-mode

They follow conservative component derating guidelines and they are designed and manufactured to the highest

to >db @ 0kHz Differential & Common-mode Attenuation +00ºC 30RS-G 0HTC l) ACLF0e Filter ominia AC Lin rms (n 0V

>db @ 0kHz Differential & Common-mode Attenuation All capacitors are safety-rated X7R multi-layer ceramic Meets

ACLF00HTC30RS-G Module In-Line Manufacturing Process AS900 and ISO 900:008 certified facility Full component

g) Flanged baseplate version available CONTENTS Safety Features Page No.

line-to-gnd capacitors Certified 090- requirement for basic insulation (see Standards and Qualifications page)

1 AC L ine F ilter 8 to Vrms 9Arms Vrms 00ºC Input Output 30Vrms Max Series Voltage Current Resistance Output Power F ull P ower O peration : -0ºC The InQor series of EMI AC Line Filters brings SynQor s field proven technology and manufacturing expertise to the industrial power applications marketplace. SynQor s innovative packaging approach ensures survivability in the most hostile environments. Compatible with the industry standard format, these filters have high differential-mode and common-mode attenuation and low series resistance. They follow conservative component derating guidelines and they are designed and manufactured to the highest standards. to 0kHz Differential & Common-mode Attenuation +00ºC 30RS-G 0HTC l) ACLF0e Filter ominia AC Lin rms (n 0V 00 to 0-0Hz 9Arms Operational Features -0 C to +00 C Operation 9Arms output current Very low series resistance 0kHz Differential & Common-mode Attenuation All capacitors are safety-rated X7R multi-layer ceramic Meets common EMC standards in properly designed system with SynQor module and IQH converters. ACLF00HTC30RS-G Module In-Line Manufacturing Process AS900 and ISO 900:008 certified facility Full component traceability Mechanical Features Standard Size:.8" x.3" x 0." (3. x 0.0 x.7mm) Total weight:.7oz (9.g) Flanged baseplate version available CONTENTS Safety Features Page No. 0Vdc input-to-case and input-to-gnd-pin high-potential test Safety rated class X line-to-line and class Y line-to-gnd capacitors Certified 090- requirement for basic insulation (see Standards and Qualifications page) Product # Diagrams Electrical Characteristics Basic Operations and Features Standards & Qualification Testing Encased Mechanical Diagram Flanged Mechanical Diagram Ordering s Page

2 Diagrams Fundamental Circuit Diagram AC POWER INPUT AC POWER OUTPUT Pin Pin Pin Pin GND Pin Typical Connection Diagram AC POWER INPUT DC POWER OUTPUT 30 Vdc 8 - Vac Fuse Protective Earth Ground GND SynQor AC Line Filter MOV AC Line /Neutral AC Line + SynQor Module TVS +Vout C Hold-up -Vout MOV : 300VAC, 0J; (EPCOS S0K300E) TVS : 00V, 3J; (Two VISHAY.KE00CA devices connected in series) C Hold-up: 0V, 390µF; (United Chemi-Con ELXSVSN39MR0S) Fuse : 0VAC,.A; (Littelfuse 00.MXEP) Product # Page

3 Electrical Characteristics Vin <= Vrms, Iout <= 9Arms unless otherwise specified Parameter Min. Typ. Max. Units Notes & Conditions ABSOLUTE MAXIMUM RATINGS Input Voltage (Continuous) Isolation Voltage 0 Vdc 9 Arms Output Current (Continuous) Output Current (Surge) Vrms 00 A S Operating Case Temperature C Storage Case Temperature - 3 C 300 C Lead Temperature (0 s) Input/output to gnd pin & baseplate Baseplate temperature RECOMMENDED OPERATING CONDITIONS Input Voltage (Continuous) 0 Vrms Output Current (continuous) 9 Arms ELECTRICAL CHARACTERISTICS Output Voltage (continuous) Vout = Vin - (Iin x Rs) V 30 mω Series Resistance Rs total Tcase = ºC Tcase = 00ºC 9 mω Power Dissipation 9Arms output current Tcase = ºC 0. Tcase = 00ºC W.8 Total Differential-Mode Capacitance Total Common-Mode Capacitance 0/0Hz version W. µf Measured across input or output pins x 0 nf Measured between gnd pin and any other pin Leakage current in PE GND Pin 0/0Hz version.9 marms 0Vac L-N 0Hz See Note Noise Attenuation See Fig Isolation Resistance 00 MΩ Any pin to gnd pins RELIABILITY CHARACTERISTICS Calculated MTBF per Telcordia SR-33, Issue Hrs. Tb = 70 C Calculated MTBF per MIL-HDBK-7F.9 0 Hrs. Tb = 70 C Field Demonstrated MTBF 0 Hrs. See our website for details EMC CHARACTERISTICS Conducted emissions EN0 and EN0, FCC part Level B Line frequency harmonics EN Class A Voltage fluctuations EN Clause b ESD air EN000-- ESD contact EN000-- Radiated immunity EN Fast transients EN000-- Line surge immunity EN000-- Conducted immunity EN000-- Power freq. mag. field Voltage dip immunity EN EN A/m Perf Criteria A, A, B <% UT 0 ms, 70% UT 00 ms, 0% UT 00 ms Meets EMC standards in properly designed system with SynQor and IQH converters. Note : If the neutral line is interrupted, leakage current may reach twice this level. Product # Page 3

4 BASIC OPERATION AND FEATURES A typical application would place the InQor AC line filter close to the AC input power entry point. The AC Line Filter GND pin would be connected to the chassis ground that is common with AC input power protective earth (PE GND) or other earthed point used for EMI measurement. There are no connections to the metal baseplate, which may also be connected to the chassis ground if desired. Do not connect the outputs of multiple InQor AC line filters in parallel. Connecting filters in this manner may result in slightly unequal currents to flow in the positive and return paths of each filter. These unequal currents will cause the internal common-mode chokes to saturate and thus cause degraded common-mode rejection performance. Product # 0-0 Attenuation (db) This module is a multi-stage differential-mode and common-mode passive EMI filter designed to interface an AC power source with a SynQor module and one or more SynQor converters (or other loads that create EMI). Each stage of this filter is well damped to avoid resonances and oscillations, and only X7R multi-layer ceramic safety rated capacitors are used E+03 Differential-mode Attenuation Common-mode Attenuation.00E+0.00E+0.00E+0.00E+07 Frequency (Hz) Figure : Typical Common Mode and Differential Mode Attenuation provied by the filter as a function of frequency. Source and load resistance are 0Ω. Page

5 Standards & Qualification Testing Parameter Notes & Conditions STANDARDS COMPLIANCE UL 090-/R0- Basic Insulation CAN/CSA-C. No. 090-/A:0 EN090-/A:0 Certified by TUV All Filter versions meet EN090- leakage current requirements with a 0Vrms L-N 0/0Hz input. Note: An external input fuse must always be used to meet these safety requirements, see the Typical Connection Diagram. Contact SynQor for official safety certificates on new releases or download from the SynQor website. Parameter # Units Test Conditions QUALIFICATION TESTING Life Test 3 9% rated Vin and load, units at derating point, 000 hours Vibration 0- Hz sweep, 0.00" total excursion, min./sweep, 0 sweeps for 3 axis Mechanical Shock 00g minimum, drops in x, y, and z axis Temperature Cycling 0-0 C to 00 C, unit temp. ramp C/min., 00 cycles Power/Thermal Cycling Toperating = min to max, Vin = min to max, full load, 00 cycles Design Marginality Tmin-0 C to Tmax+0 C, C steps, Vin = min to max, 0-0% load Humidity 8 C, 9% RH, 000 hours, continuous Vin applied except min/day Solderability pins MIL-STD-883, method 003 Altitude 70,000 feet ( km), see Note Note: A conductive cooling design is generally needed for high altitude applications because of naturally poor convective cooling at rare atmospheres. Product # Page

6 Encased Mechanical Diagram TOP VIEW SIDE VIEW.8± 0.00 [ 3.± 0.0].00 [0.8].00 [3.].3 ±.00 [.7 ± 0.].000 [.0].38± 0.00 [ 0.0± 0.0].9 [.8].3 ±.00 [.7 ± 0.].90 [8.3].90 [8.3].33 ±.00 [.98±0.08] 0.00 [0.].00 [3.].3 ±.00 [3.79±0.08] THRU HOLE M3 STANDOFFS () (SEE NOTE 8) NOTES ) ) 3) ) All Pins: Material - Copper Alloy 9) [ ] BOTTOMSIDE -0. CLEARANCE -.00 PIN DESIGNATIONS Applied torque per screw should not exceed in-lb. (0.7 Nm). Baseplate flatness tolerance is 0.00" (.0 mm) TIR for surface. Pins are are 0.00 (.0mm) diameter, with (.03mm) diameter standoff shoulders. ) ) 7) 8) OVERALL [ ] HEIGHT Finish: Matte Tin over Nickel plate Undimensioned components only for visual reference. Total weight:.7oz (9.g) Threaded and Non-Threaded options available All dimensions in inches (mm) Tolerances: x.xx +/-0.0 in. (x.x +/-0.mm) x.xxx +/-0.00 in. (x.xx +/-0.mm) Pin Name PE GND Function AC Line AC Line / Neutral Protective Earth Input Line Input Line / Neutral - unless otherwise noted. Workmanship: Meets or exceeds current IPC-A-0 Class II Product # Page

7 Flanged Mechanical Diagram TOP VIEW 3.0 SIDE VIEW BOTTOM VIEW [80.0 ].8± ± 0.00 [ 3.± ± 0.0] 0. [.3 ] 0.90± 0.0 [.± 0.3].00 [3.].000 [.0] USE WITH -0 OR M3 SCREW (x) R.0 [.].300 [33.0].38± 0.00 [ 0.0± 0.0].8 [7.0].900 [8.] 0.0 [.] 0.30± 0.00 [ 7.87± 0.0] 0.00 [0.] 0.87 [.3].90 [7.93] [3.8] NOTES ) ) 3) ) ) ) 7) 8) [3.] PIN DESIGNATIONS Applied torque per screw should not exceed in-lb. (0.7 Nm). Baseplate flatness tolerance is 0.00" (.0 mm) TIR for surface. Pins are are 0.00 (.0mm) diameter, with (.03mm) diameter standoff shoulders. All Pins: Material - Copper Alloy Finish: Matte Tin over Nickel plate Undimensioned components only for visual reference. Pin Name PE GND Function AC Line AC Line / Neutral Protective Earth Input Line Input Line / Neutral Weight:.8oz (3.8g) All dimensions in inches (mm) Tolerances: x.xx +/-0.0 in. (x.x +/-0.mm) x.xxx +/-0.00 in. (x.xx +/-0.mm) - unless otherwise noted. Workmanship: Meets or exceeds current IPC-A-0 Class II Product # Page 7

8 Ordering s Product Family Input Frequency Package Performance Series Thermal Design Input Voltage Pin Length Features - G ACLF 00 H T C 30 R S - G ACLF:AC Line Filter 00:0/0 Hz H:Half-brick T:Tera: C:Encased D:Non-Threaded V:Flanged 30:8 to Vrms R:.80" S:Standard - G:RoHs Compliant APPLICATION NOTES A variety of application notes and technical white papers can be downloaded in pdf format from our website. RoHS COMPLIANCE: The EU led RoHS (Restriction of Hazardous Substances) Directive bans the use of Lead, Cadmium, Hexavalent Chromium, Mercury, Polybrominated Biphenyls (PBB), and Polybrominated Diphenyl Ether (PBDE) in Electrical and Electronic Equipment. This SynQor product is / RoHS compliant. For more information please refer to SynQor s RoHS addendum available at our RoHS Compliance / Lead Free Initiative web page or us at rohs@synqor.com. ORDERING INFORMATION The tables below show the valid model numbers and ordering options the filters in this product family. When ordering SynQor filters, please ensure that you use the complete part number including options. A -G suffix indicates the product is / RoHS compliant. Not all combinations make valid part numbers, please contact SynQor for availability. See the Product Summary web page for more options. Part Number Example: ACLF00HTC30RS-G Contact SynQor for further information and to order: Phone: Toll Free: Fax: power@synqor.com Web: Address: Swanson Road Boxborough, MA 079 USA PATENTS SynQor holds the following U.S. patents, one or more of which apply to each product listed in this document. Additional patent applications may be pending or filed in the future.,999,7,,7,,890,77,09,9,9,73,0,89,8,89,,97,987 7,00,309 7,07,90 7,08, 7,9, 7,9,03 7,7,0 7,7,03 7,8,083 7,,70 7,7,87 7,787, 8,03,90 8,9,97 8,93,7 8,,07 WARRANTY SynQor offers a two () year limited warranty. Complete warranty information is listed on our website or is available upon request from SynQor. Information furnished by SynQor is believed to be accurate and reliable. However, no responsibility is assumed by SynQor for its use, nor for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of SynQor. Product # Page 8

COTS EMI FILTER -500V

Passive Filter Half-Brick MILITARY COTS EMI FILTER -500V to +500V 9A 80mΩ @ 100 C >80dB @ 250kHz Continuous Input Output Current Max. DC Resistance Differential Attenuation FULL POWER OPERATION: -55ºC