ADAM-4022T Serial Base Dual Loops PID Controller User s Manual

Transcription

1 ADAM-422T Serial Base Dual Loops PID Controller User s Manual

2 Warning Message : The ADAM-422T is recommended to be used in general purposed air conditioning application. When using this product in applications that required particular safety or when using this product in important facility, pay attention to the safety of the overall system and equipment. For example, install fail-safe mechanism, carry out redundancy checks and periodic inspections, and adopt other appropriate safety measures as required.

3 ADAM-422T dual loop PID Controller Introduction Function The ADAM-422T dual loop PID controller is a Serial-based controller. It was designed as the product of Advantech s ADAM-4 series with Serial based PID controller With an excellent accuracy ±.15%, the ADAM-422T is an ideal controller for temperature and other process variable in heating and cooling application, test and environmental work. Easy to operate ADAM-422T utility software can help you to select input and range configuration, set the operating parameter (SP, Sv, Pv.. etc) for your process control needed. ADAM-422T utility software also integrates the trend chart to help you to monitor and debug your control setting. Industrial Design ADAM-422T was designed to use in industrial environment. It can be installed in standard DIN rail inside the cabinet. And it can be powered by unregulated 1~Vdc to meet the various power supplied source in field. It also withstands ambient temperature up to 6 o C and resists the effects of vibration and mechanical shock.

4 Wiring & Installation The ADAM-422T is a Dual loop PID controller. There are three analog input, one analog output, one digital input and one digital out put for each loop usage. The analog input channels is 16-bit, universal signal accepted design. It provides programmable input ranges on all channels. It accepts various analog inputs +/-1V, ~2mA and 4~2mA. The analog output channel is 12 bit with ~1V, ~2mA and 4~2mA acceptable input type. Each analog channel is allowed to configure an individual range for several applications. The digital input can be configured as the emergency shutdown trigger input and the digital output is designed as the common alarm output. The PID loop function can be disabled by ADAM-422T utility software tool, that is, ADAM-422T can be a pure universal I/O module after disabling the PID loop function. ADAM-422T Fig. 7-1 ADAM-422T Drawing

5 Application Wiring Fig. 7-2 Analog Input/Output Wiring Diagram Fig. 7- Digital Input/Output Wiring Diagram

6 Jumper Setting P AI P1 AI P AI1 P1 AI1 P AO P1 AO Initial Switch JP1 Loop 1 AI Channel JP2 Loop 1 AI Channel 1 JP Loop AI Channel JP4 Loop AI Channel 1 JP5,JP6 Loop AO Channel JP7,JP8 Loop 1 AO Channel I: Current Signal V: Voltage Signal Input Default: V Output default: I Note: When using RTD or Thermistor, please set the jumper to voltage signal setting. Initial Switch Setting You can set the initial mode by switching the switch to INIT, after setting your ADAM-422T, you can switch to NORMAL mode.

7 Operation Interface Open the ADAM 4 Utility Software, the software tool will auto-scan the ADAM 4 module through the network. Clicking the 422T in the system tree of left dialog block, User can select Modbus or BACnet as supported Protocol Clicking the 422T in the system tree of left dialog block to go to ADAM-422T configuration page. In this page, user can configure the input channel, output channel and PID loop function. And ADAM-422T support two communication protocol Modbus/RTU and BACnet MS/TP. User can select the supported protocol in this page.

8 Input Channel Configuration Page : In ADAM-422T input channel configuration page, user can enable the input channel, select the input signal type and select the DI status. Channel, 1 is the analog input as the control parameter for PID loop and channel 2, is for PID loop 1 when the PID loop function is enabled. ADAM-422T also support MODBUS/RTU protocol, user can see the detail MODBUS address register number for each channel in this page. It can be a very important reference for communication work. Input Channel Config. Page Input Signal Type Select MODBUS Register Address

9 Calibration ADAM-422T input channel configuration also support Zero and Span calibration function. Clicking the Zero Calib and Span Calib bottom to go to the calibration dialog block, user can set the initial zero value and span range then click the Execute bottom to proceed the channel calibration work. Please refer the following pictures for operation guideline.

10 Output Channel Configuration Page : For output channel configuration, there are two analog output channel in ADAM-422T. The output channel is used as the control output for PID loop and channel 1 is for PID loop 1 when PID loop function is enabled. The configuration for output channel is quite similar as input configuration. User can easily to finish the configuration with the friendly operating interface of ADAM-422T utility software. Channel Calibration Output Signal Type Select Analog Manual Output Setting ADAM-422T can be a pure universal I/O module when PID being set in Free mode. User can use Data Area to setup the analog output to send a specific value for such kind application. This function can also be controlled with MODBUS/TCP protocol through Ethernet network for HMI/SCADA application. For calibrating the analog output channel, user can use external certificated signal measured device as calibrator then use the Trim for 4mA and Trim for 2mA calibrating function to fine tuning the channel output signal for calibration requirement.

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12 PID Loop Configuration ADAM-422T is designed as a stand alone PID controller. We offer a very convenient software tool for user to configure the PID controlled parameter. In this configuration page, there is a real time trend chart to show the values changing of SV, PV and MV. It is very helpful for user to monitor and diagnose the PID control situation. For the functionality of the bottom in PID configuration page, please refer the explanation of the following table. Bottom Function PID loop number Control Mode Selection : Free : Stop PID Control Auto : PID Loop Automatically Manual : Manual Control

13 Parameter Setting and Monitoring SV : Setpoint Value PV : Process Value MV : Controlled Output Value PV, MV Alarm Status PID Setting Button (go to PID setting page) PID Tuning Button (go to PID tuning page) After finishing the setup work in configuration page, please click the setting bottom to go to the detail parameter setting screen.

14 PV/SV Setting : Button SV Range High SV Range Low PV Range High PV Range Low Low Pass Filter Interval (msec) Alarm H-High Alarm High Alarm Low Alarm L-Low Function PID Algorithm: Standard: Standard PID calculation. DIFF First: Differentiation as first priority. SV high limit value SV low limit value PV high limit value PV low limit value Low Pass Filter set value Low Pass Filter Calculation : MV Feedback = ing MV x Filter Value + Previous MV x (1- Filter Value) PID loop sensing time interval SV & PV High High alarm setpoint SV & PV High alarm setpoint SV & PV Low Low alarm setpoint SV & PV Low alarm setpoint

15 MV Setting Button Range High Range Low Filter (.~1.) MV Init. Value MV Output High MV Output Low MV E-Stop Value Function PID Action: Control Action Mode Setting Direct: Direct (Heating) Action, The "MV" decreases when the "PV" increases. Reverse: Reverse (Cooling) Action, The "MV" increases when the "PV" increases. MV/FB high limit value MV/FB low limit value Filter set value Setting MV initial value MV output high limit MV output low limit Setting MV frozen value while PID being emerged shutdown

16 For PID parameter tuning, please refer the PID tuning page. In this page, the P, I, D parameters can be adjusted to achieve the optimal control result. The real time trend chart provides a powerful tool for user to supervise the parameters adjustment result.

17 Appendix A ASC II Command Set Command Description Remarks % AANNTTCCFF Sets the address, input mode, baud rate, checksum status (NN: new address TT: always CC: baudrate FF: bit6=1 checksum enable bit6=1 checksum disable)!nn: OK $AAB channel diagnostic!aammmm: OK (m: normal 1 over highest value 2 over lowest value invalid calibration) $AAF $AAM $AA $AA1 $AA2 $AA2Ci $AA2Cihhh $AACi Return the firmware version code from the specified module.!aaav.vv: OK Return the module name from the!aa422t: OK specified module Calibrate the analog input module to!aa: OK correct the gain error Calibrate the analog input module to!aa: OK correct the offset error Returns the configuration!aaccff: OK parameters. the MAX calibration value for!aacihhh: OK analog output (i: channel ~1) Calibrate the analog output to correct the MAX value (i: channel ~1 hhh: 12bits raw data) the MIN calibration value for analog output (i: channel ~1) $ AACihhh Calibrate the analog output to correct the MIN value (i: channel ~1 hhh: 12bits raw data) $AA5vv $AA6 $AA7 Enable/Disable multiplexing (vv: ~F) Asks a specified input module to return the status of all AI channels Asks a specified module to return the status of all DI/DO channels!aa: OK!AACihhh: OK!AA: OK!Aa: OK?Aa: error!aavv: OK!AAooii: OK

18 Command Description Remarks $AA7CiRrr Set the channel input range code (i: channel ~!AA: OK rr: range code) $AA8Ci the channel input range code (i: channel ~)!AACiRrr: OK $AA9Ci the channel output range code!aacirrr: OK $AA9CiRrr #AA #AAi #AAccdd #AACidd.ddd (i: channel ~1) Set the channel output range code. After setting, the output will be set to minimum value. (i: channel ~1 rr: range code) Return the input values from all channels of the specified analog input module Return the input value from the specified channel in the analog input module (i: channel ~) Set a single or all digital output channels. (cc: all channel, dd: ~ 1 channel, dd:~1 11 channel 1, dd:~1) Analog output to the specified channel (i: channel ~1 dd.ddd: engineering units)!aa: OK >+xx.xxx+xx.xxx+xx.xxx+xx.x xx: OK (format: V, ma is xx.xxx; RTD, Thermistor is xxx.xx) >+xx.xxx: OK >: OK >: OK #AAO all AO channel value >+xx.xxx+xx.xxx: OK #AAOi AO value from an output channel (i: channel ~1) >: OK #AAPRsscc PID value (ss: starting index, h~ffh cc: total tot read, MAX is 4h) #AAPWssvvvvvvvv Set PID value (ss: index, h~ffh vvvvvvvv: the long value) >aaaaaaaabbbbbbbb : OK each value use 8 HEX to indicate a long value >: OK

19 Appendix B Channel Specification Analog input channel Channel index in command Channel index in hardware LOOP Ain 1 LOOP Ain1 2 LOOP1 Ain LOOP1 Ain1 Input range code mapping and input calibration value Range code Range value Span calibration Zero calibration x7 4~2 ma 2. ma. ma x8 ~1 V 1 V V xd ~2 ma 2. ma. ma x2 PT-1 (-1~1 o C) 14 ohms 6 ohms a=.85 x21 PT-1 (~1 o C) 14 ohms 6 ohms a=.85 x22 PT-1 (~2 o C) 18 ohms 6 ohms a=.85 x2 PT-1 (~6 o C) 4 ohms 6 ohms a=.85 x24 PT-1 (-1~1 o C) 14 ohms 6 ohms a=.92 x25 PT-1 (~1 o C) 14 ohms 6 ohms a=.92 x26 PT-1 (~2 o C) 18 ohms 6 ohms a=.92 x27 PT-1 (~6 o C) 4 ohms 6 ohms a=.92 x2a PT-1 (-4~16 o C) 16 ohms 85 ohms x Thermistor K (~1 o C) 1 K ohms 2 ohms x1 Thermistor 1K (~1 o C) K ohms 8 ohms Output range code mapping Range code x x1 x2 Range value ~ 2 ma 4 ~ 2 ma ~ 1 V

20 Default setting Convert rate: 6 Hz Range code: x8 (1 V) Automatic ADC convert: false Channel mask: xf Auxiliary ADC: temperature sensor

21 Appendix C PID Parameters Table Modbus Register Loop Modbus Register Loop Code Open/Close Mode PID Mode Process value bare data Manipulator value bare data DI On/Off DO On/Off Set point Value PV RH (Range high) PV RL (Range low) MV RH (Range high) MV & FB RH (Range low) PV engineering data MV engineering data / Decimal Place Descriptions Enable/Disable PID loop function :Open mode -- no PID control, ADAM-422T will be a pure I/O module 1:Close mode enable PID loop function 2:Manual mode manual control analog output PID Mode Selection :Standard PID Calculation Mode 1:Differential First Mode PV value MV value DI for Emergency Shutdown Alarm DO On SV (Set point Value) PV Source Engineering Value Range high (PV RH must > PV RL) PV Source Engineering Value Range low (PV RL must < PV RH) MV Engineering Value Range high MV RH must > MV RL MV Engineering Value Range high MV RL must < MV RL PV Source engineering data MV engineering data MV engineering data can not only be automatically created by PID loop, but it also can be manual setup when PID loop set in manual mode. It will be translated as MV bare data AO output MV RL<MV engineering data<mv RH

22 Modbus Register Loop Modbus Register Loop 1 Code PID PV value PID SV value PV Filter value PV Range / Decimal Descriptions Place PID PV value PID SV value 1st order filter value for PV source <(PV Filter value/1)<1. : ~ 1V 1: - 2mA 2: 4-2mA : PT-1 (85) 1~1 C 4: PT-1 (85) ~1 C 5: PT-1 (85) ~2 C 6: PT-1 (85) ~6 C 7: PT-1 (92) 1~1 C 8: PT-1 (92) ~1 C 9: PT-1 (92) ~2 C 1: PT-1 (92) ~6 C 11: PT-1 4~16 C 12: Thermistor K ~1 C 1: Thermistor 1K ~1 C MV Range : ~ 1V 1: - 2mA 2: 4-2mA PID KP PID KI PID KD PID KP (PID) PID KI (PID) PID KD (PID) PID Proportional factor for PV Source PID KP=(Input value/1) PID Integrated factor for PV Source PID KI=(Input value/1) PID Differential factor for PV Source PID KD=(Input value/1) PID Proportional factor for PID calculation PID Integrated factor for PID calculation PID Differential factor for PID calculation

23 Modbus Register Loop Modbus Register Loop 1 Code / Decimal Place Descriptions Control loop period setting (msec) for PV <= : Loop empty > : Loop controlling Control loop period setting (msec)for PID <= : Loop empty > : Loop controlling Count down value of control loop period counting value<= then calculating PID loop Previous Loop Open/Close status Record the previous Loop Open or Close mode for Loop Initial set NSEC OLD NSEC Power recovery action setting MV Initial Value Last DI State Last DO State PV Alarm HH limit PV Alarm H limit PV Alarm LL limit Calculating the newest Loop interval as nsec Calculating the previous Loop interval as old nsec : maintaining the previous MV output keep PID open 1: setting the previous MV output as initial value and keeping PID Close 2: PID open, using MV initial value as MV output MV initial value for power recovery action Previous Scan DI State (reference for control program) Previous Scan DO State (reference for control program) PV Alarm High High Limit Value (<PV RH) PV Alarm High Limit Value (<PV RH & PV Alarm HH) PV Alarm Low Low Limit Value (>PV RL)

24 Modbus Register Loop Modbus Register Loop 1 Code / PV Alarm L limit PV Alarm Dead Band % PV Alarm Status Decimal Place Descriptions PV Alarm Low Limit Value (>PV RL & PV Alarm LL) PV Dead band % <(Input Value/1)%<1 % PV Alarm Status Normal 1:HH 2 H :L 4:LL MV Output High Limit MV Output High Limit (<MV RH) MV Output Low Limit MV Output Low Limit (>MV RL) MV Output Alarm Status MV Output Alarm Status Normal 1:H 2 L MV Emergency Value MV output value while emergency shutdown DI being active PV open wire flag Normal 1 Open wire PID Direct/Reverse Direct Mode 1 Reverse Mode SV High Limit SV Low Limit / SV High Limit value SV Low Limit value

25 MODBUS functions address mapping (1) Coils Address Mapping Table Index(Address) Remarks 1() DI status 2(1) DI 1 status ~16(2)~(15) Reserved (for those reserved area, there will be no effect if you set it) 17(16) DO status 18(17) DO 1 status 19~128(18)~(127) Reserved

26 (2) Registers Address Mapping Table Index(Address) Remarks 1() PAin value 2(1) PAin1 value (2) P1Ain value 4() P1Ain1 value 5~1(4)~(9) Reserved 11(1) AO value 12(11) AO 1 value 1~2(12)~(19) Reserved 21(2) PAin status (: normal; 1: over high; 2: over low; : invalid calibration) 22(21) PAin1 status 2(22) P1Ain status 24(2) P1Ain1 status 25~2(24)~(199) Reserved 21(2) PAin range code 22(21) PAin1 range code 2(22) P1Ain range code 24(2) P1Ain1 range code 25(24) AO range code 26(25) AO 1 range code 27~21(26)~(29) Reserved 211~212(21)~(211) Module name 21~214(212)~(21) Version 221(22) AI channel enable 1~1511 (999)~(151) PID data area (total 512 registers) Each PID data formed by two registers, for example: PID data[] = reg[1]*6555+reg[11] PID loop- occupies from PID data[] to PID [127]. PID loop-1 occupies from PID data[128] to PID [255]. For function x, x4, you can read 1 registers at most one time For function x1, you must set even number of registers at a time. The starting address must be an even number as well. You can only set at most 1 registers at a time. --- Not support

27 Appendix D BACnet objects supported Object type Instance Remarks Analog Input Refer to the PAin 1 Refer to the PAin1 2 Refer to the P1Ain Refer to the P1Ain1 Analog Output Refer to the AO 1 Refer to the AO1 Analog Value Refer to the PID SV of Loop 1 Refer to the PID MV of Loop 2 Refer to the PID SV of Loop Refer to the PID MV of Loop 1 Binary Input Refer to the DI 1 Refer to the DI 1 Binary Output Refer to the DO 1 Refer to the DO 1 Device is the default object instance Loop PID loop 1 PID loop 1 Multi-state Input Refer to the PV alarm in PID loop 1 Refer to the MV alarm in PID loop 2 Refer to the PV alarm in PID loop 1 Refer to the MV alarm in PID loop 1 Multi-state Output Refer to the Control Mode in PID loop 1 Refer to the Control Mode in PID loop 1