Communications Functions

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1 Communications Functions

2 Preface The E5AN/EN/CN/GN supports serial communications specifications, CompoWay/F and Sysway. This User s Manual describes the communications functions of the E5AN/EN/CN/GN. Before using your E5AN/EN/CN/GN thoroughly read and understand this manual in order to ensure correct use. Also, store this manual in a safe place so that it can be retrieved whenever necessary. E OMRON, 1999 All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of OMRON. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless,OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication. I

3 PRECAUTIONS When the product is used under the circumstances or environments described in this manual always adhere to the limitations of the rating and functions. Also, for safety, take countermeasures such as fitting fail-safe installations. DO NOT USE: Incircumstancesorenvironmentsthathavenotbeendescribedinthismanual. For control in nuclear power, railway, aircraft, vehicle, incinerator, medical, entertainment, or safety applications Where death or serious property damage may occur, or where extensive safety precautions are required. II

4 SAFETY PRECAUTIONS J Safety Signal Words This manual uses the following signal words to mark safety precautions for the E5AN/EN/CN/ GN. These precautions provide important information for the safe application of the product. You must be sure to follow the instructions provided in all safety precautions. WARNING Indicates information that, if not heeded, could possibly result in loss of life or serious injury. CAUTION Indicates information that, if not heeded, could result in relatively serious or minor injury, damage to the product, or faulty operation. J Safety Precautions CAUTION F Electric Shock Warning Do not touch the terminals while the power is ON. Doing so may cause an electric shock. Do not allow metal fragments or lead wire scraps to fall inside this product. These may cause electric shock, fire or malfunction. Never disassemble, repair or modify the product. Doing so may cause electric shock, fire or malfunction. The life expectancy of the output relays varies greatly with the switching capacity and other switching conditions. Always use the output relays within their rated load and electrical life expectancy. If an output relay is used beyond its life expectancy, its contacts may become fused or burned. Do not operate this product in flammable and explosive gas atmospheres. Use this product within the rated load. Not doing so may cause damage or fire. Use this product within the rated supply voltage. Not doing so may cause damage or fire. Tighten the terminal screws properly. Loose screws may cause malfunction. Tighten to a torque of : E5AN : 0.74 to 0.90 N m E5EN : 0.74 to 0.90 N m E5CN : E5GN: 0.74 to 0.90 N m Terminals1to6:0.23to0.25N m Terminals 7 to 9 : 0.12 to 0.14 N m Set all settings according to the control target of the product. If the settings are not appropriate for the control target, the product may operate in an unexpected manner, resulting in damage to the product or resulting in accidents. To maintain safety in the event of a product malfunction, always take appropriate safety measures, such as installing an alarm on a separate line to prevent excessive temperature rise. If a malfunction prevents proper control, a major accident may result. III

5 NOTICE Be sure to observe these precautions to ensure safe use. (1) Do not wire unused terminals. (2) Be sure to wire properly with correct polarity of terminals. (3) To reduce induction noise, separate the high-voltage or large-current power lines from other lines, and avoid parallel or common wiring with the power lines when you are wiring to the terminals. We recommend using separating pipes, ducts, or shielded lines. (4) Do not use this product in the following places: Places subject to dust or corrosive gases (in particular, sulfide gas and ammonia gas) Places subject to high humidity, condensation or freezing Places subject to direct sunlight Places subject to vibration and large shocks Places subject to splashing liquid or oily atmosphere Places directly subject to heat radiated from heating equipment Places subject to intense temperature changes (5) To allow heat to escape, do not block the area around the product. (Ensure enough space is left for the heat to escape.) Do not block the ventilation holes on the case. (6) When you draw out or draw in the internal mechanism from the housing (E5AN/EN/CN) or draw out the terminals (E5GN), never touch electrical components inside or subject the internal mechanism or terminals to shock. (7) Cleaning: Do not use paint thinner or the equivalent. Use standard grade alcohol to clean the product. (8) On the E5AN/EN/CN, use specified size (M3.5, width 7.2 mm or less) crimped terminals for wiring. On the E5GN, use AWG24 to AWG14 leads for terminal Nos.1 to 6 (with lead cover peel back allowance of 5 or 6 mm) and AWG28 to AWG22 leads for terminal Nos.7 to 9 (with lead cover peel back allowance of 5 or 6 mm). (9) Allow asmuch space aspossible between the E5AN/EN/CN/GN and devicesthat generatepowerful high-frequency noise (e.g. high-frequency welders, high-frequency sewing machines) or surges. (10) When executing self-tuning, turn the load (e.g. heater) ON simultaneously with the main unit. If you turn the main unit ON before turning the load ON, correct self-tuning and optimum control can no longer be obtained. (11) Use a 100 to 240 VAC (50/60 Hz), 24 VAC (50/60 Hz) or 24 VDC power supply matched to the power specifications of the E5AN/EN/CN/GN. Also, make sure that rated voltage is attained within two seconds of turning the power ON. (12) Attach a surge suppressor or noise filter to peripheral devices that generate noise (in particular, motors, transformers, solenoids, magnetic coils or other equipment that have an inductance component). (13) When mounting a noise filter on the power supply, be sure to first check the filter s voltage and current capacity, and then mount the filter as close as possible to the E5AN/EN/CN/GN. (14) Use within the following temperature and humidity ranges: Temperature: -10 to 55 C, Humidity: 25 to 85% (with no icing or condensation) If the E5AN/EN/CN/GN is installed inside a control board, the ambient temperature must be kept to under 55 C, including the temperature around the E5AN/EN/CN/GN. If the E5AN/EN/CN/GN is subjected to heat radiation, use a fan to cool the surface of the E5AN/ EN/CN/GN to under 55 C. (15) Store within the following temperature and humidity ranges: Temperature: -25 to 65 C, Humidity: 25 to 85% (with no icing or condensation) (16) Never place heavy objects on, or apply pressure to the E5AN/EN/CN/GN as it may cause it to deform and deteriorate during use or storage. (17) Avoid using the E5AN/EN/CN/GN in places near a radio, television set, or wireless installation. These devices can cause radio disturbances which adversely affect the performance of the E5AN/ EN/CN/GN. IV

6 Conventions Used in This Manual JHow This Manual is Organized Purpose Title Description D Introduction Chapter 1 ABOUT COMMUNICATIONS METHODS This chapter briefly describes communications methods and wiring. D CompoWay/F Chapter 2 CompoWay/F COMMUNICATIONS PROCEDURES This chapter describes CompoWay/F format communications. D Communications Data Chapter 3 COMMUNICATIONS DATA This chapter lists CompoWay/F and Sysway communications data. D Sysway Chapter 4 Sysway COMMUNICATIONS PROCEDURES This chapter describes Sysway communications. D Appendix APPENDIX J Related Manuals This User s Manual describes the communications functions of the E5AN/EN/CN/GN. For details on the functions of each of these digital controllers, refer to the respective User s Manuals. V

7 Table of Contents Preface... Precautions... Safety Precautions... Notice... Conventions Used in This Manual... I II III IV V CHAPTER 1 ABOUT COMMUNICATIONS METHODS This chapter briefly describes the supported communications methods and how to wire equipment. First-time users should read this chapterwithout failto ensure proper installation of the equipment. 1.1 Outline Introduction Communications specifications Transmission procedure Interface Wiring Communications parameters CHAPTER 2 COMPOWAY/F COMMUNICATIONS PROCEDURES Read this chapter if you are to communicate using the CompoWay/F format. 2.1 Data Format Command frame BCC calculation example Response frame Communications data Example of end Structure of Command Text PDU structure Area definitions Type (variable type) Addresses Number of elements List of services Details of Services Read from variable area Writetovariablearea Read controller attributes Read controller status Echoback test Operation instructions Response Code List

8 CHAPTER 3 COMMUNICATIONS DATA This chapter lists the details of each of the communications data in the CompoWay/ F and Sysway communications procedures. 3.1 Variable Area (setup range) List Status CHAPTER 4 SYSWAY (E5 J, XFORMAT) COMMUNICATIONS PROCEDURES These communications procedures are supported for ensuring compatibility with existing temperature controller models E5jJ and E5jX. 4.1 Data Format Command frame format FCS calculation example Response frame Communications data Sysway command lists Command Descriptions Read process value Write set values Read set value and MV monitor Communications writing switching APPENDIX... A-1 ASCII List (ANSI X )... A-2 INDEX

9 CHAPTER 1 ABOUT COMMUNICATIONS METHODS CHAPTER11 ABOUT COMMUNICATIONS METHODS This chapter briefly describes the supported communications methods and how to wire equipment. First-time users should read this chapter without fail to ensure proper installation of the equipment. 1.1 Outline Introduction Communications specifications Transmission procedure Interface Wiring Communications parameters

10 CHAPTER 1 ABOUT COMMUNICATIONS METHODS 1.1 Outline J Introduction The program for the communications functions are created on the host computer, and the E5AN/EN/CN/GN s parameters are monitored or set from the host computer. Therefore, the description provided here is from the viewpoint of the host computer. CompoWay/F is OMRON s standard communications format for general serial communications. This format uses a standard frame format as well as the FINS* commands which have proven successful in OMRON s PLCs. Therefore, it can simplify communications between components and the host computer. * FINS (Factory Interface Network Service) TheFINSprotocol providesmessagecommunications between controllers in OMRON FA networks. The E5AN/EN/CN/GN have the following communications functions: Reading/writing of parameters Operation instructions Selection of setup levels Communications are subject to the following condition: Parameters can be written only when the communications writing parameter is set to ON (enabled). J Communications specifications Transmission line connection RS-485 : Multiple point RS-232C : Point to point Communications method *1 RS-485 (2-wire, half-duplex) RS-232C Synchronization method Baud rate Start-stop synchronization 1200, 2400, 4800, 9600, bps Communication *2 ASCII Data bits *2 7 or 8 bits Stop bits *2 1or2 bits Error detection Flow control Vertical parity (non, even, or odd) FCS (frame check sequence) during Sysway communications BCC (block check character) during CompoWay/F communications None Interface *1 RS-485/RS-232C Retry function Communications buffer None 40 byte *1 RS-232C is only available with the E5AN/EN. *2 Communications speed, data bits, stop bits and vertical parity can each be set independently in the communications setting level. Highlighted characters in the table above indicate defaults. 1--2

11 1.1 Outline J Transmission procedure When the host computer transmits a command frame, the E5AN/EN/CN/ GN transmits a response frame that corresponds to the command frame. A single response frame is returned for each command frame. The following diagram shows the operation of the command and response frames. Command frame Command frame Host computer E5AN/EN/CN/GN Response frame Allow a wait time of at least 2 ms until the next command is sent after the host computer receives a response from the E5AN/EN/CN/GN. JInterface JWiring Communications with the host computer are carried out through a standard RS-485, RS-232C (RS-232C is only available with the E5AN/EN) interface. RS-485 RS-485 connections can be 1 : 1 or 1 : N. A maximum of 32 Units (including the host computer) can be connected in one-to-n systems. The total cable length is 500 m max. Use a shielded, twisted-pair cable AWG28 or larger for wiring the E5AN/ EN/CN, and AWG24 to AWG14 for wiring the E5GN. Communications transceiver Host computer RS-485 Abbr FG -- + SG E5AN/EN/CN/GN RS-485 Pin No. Abbr AN/EN/CN GN 12 6 A(--) 11 5 B(+) 6.8V TX RX A<B: [1] mark A>B: [0] space Shielded cable Both ends of the transmission line (including the host computer) must be specified (by setting terminator ON) as the end node. The total resistance of the terminators must be at least 54. Shielded cable Terminator 120 (1/2W) E5AN/EN/CN/GN end node RS-485 Pin No. Abbr AN/EN/CN GN 12 6 A(--) 11 5 B(+) Use a terminator of resistance 120 = (1/2W). 1--3

12 CHAPTER 1 ABOUT COMMUNICATIONS METHODS Match the communications specifications of the E5AN/EN/CN/GN and the host computer. If a one-to-n system is being used, be sure that thecommunications specifications of all devices in the system (except individual unit numbers) are the same. This section explains how to set the E5AN/EN/CN/GN s communications specifications. For details on the host computer,refer to the User smanual provided with the host computer. RS- -232C (Applies to the E5AN/EN only.) RS- -232C connections are 1 : 1. Thetotalcablelengthis15mmax. Use a shielded, twisted- -pair cable AWG28 or larger. Host computer RS232C : 25P E5AN/EN Cable reference diagram E5GN AWG24toAWG14 Conductor cross--section mm 2 to 2.081mm 2 E5AN/EN/CN AWG28 or larger Conductor cross--section mm 2 or larger 1--4

13 1.1 Outline J Communications parameters The E5AN/EN/CN/GN s communications specifications are set in the communications setting level. These parameters are set on the E5AN/EN/ CN/GN s front panel. The following table shows the communications parameters and their setting ranges. Parameter Displayed Characters Setting Range Set Value Communications unit No. 0to99 0, 1 to 99 Baud rate 1.2 / 2.4 / 4.8 / 9.6 / 19.2 (kbps) 1.2 / 2.4 / 4.8 / 9.6 / 19.2 (kbps) Communications data length 7/8(bit) 7 /8(bit) Communications stop bit 1/2 1/2 Communications parity None / even / odd / / Highlighted characters indicate defaults. F Communications parameter setup Before you carry out communications with the E5AN/EN/CN/GN, set up communications unit No., baud rate and other parameters by carrying out the following procedure. For details of operations other than communications parameter setup, refer to the E5AN/EN/CN/GN User s Manuals. (1) Hold down the key for at least three seconds to move from the operation level to the initial setting level. (2) Press the key for less than one second to move from the initial setting level to the communications setting level. (3) Select the parameters as shown below by pressing the key. (4) Use the or keys to change the parameter set values. Communications unit No. Baud rate Communications unit No. Communications data length Baud rate Communications data length Communications unit No. Baud rate Communications stop bit Communications stop bit Communications data length Communications parity Communications parity Communications stop bit Communications parity E5AN/EN E5CN E5GN 1--5

14 CHAPTER 1 ABOUT COMMUNICATIONS METHODS F Communications parameter setup Note that communications parameters are enabled after they have been changed by resetting the controller. Communications unit No. ( ) This parameter is for setting the unit No. to each of the temperature controllers. This unit No. is set so that the host computer can identify the temperature controller when communications are carried out with the host computer. Set a unit No. within the range 0 to 99 for each temperature controller connected to the host computer on the network. Default is 1. When two or more temperature controllers are used, do not set the same unit No. Doing so will prevent normal operation. Baud rate ( ) This parameter is for setting the baud rate when communicating with the host computer. Set one of 1.2 (1200 bps), 2.4 (2400 bps), 4.8 (4800 bps), 9.6 (9600 bps) and 19.2 (19200 bps). Communications data length ( ) This parameter is for setting thecommunications data length. Set either of 7 bits or 8 bits. Communications stop bit ( ) This parameter is for setting the communications stop bit. Set either of 1 or 2. Communications parity ( ) This parameter is for setting the communications parity. Set one of none, even or odd. 1--6

15 CHAPTER 2 CompoWay/F COMMUNICATIONS PROCEDURES CHAPTER22 CompoWay/F COMMUNICATIONS PROCEDURES Read this chapter if you are to communicate using the CompoWay/F format. 2.1 Data Format Command frame BCC calculation example Response frame Communications data Example of end Structure of Command Text PDU structure Area definitions Type (variable type) Addresses Number of elements List of services Details of Services Read from variable area Write to variable area Read controller attributes Read controller status Echoback test Operation instructions ResponseCodeList

16 CHAPTER 2 CompoWay/F COMMUNICATIONS PROCEDURES 2.1 Data Format Unless otherwise indicated, numbers in this manual are expressed in hexadecimal. Values in double quotation marks, such as 00, are ASCII. The number underneath each delimiter in a frame indicates the number of bytes. JCommand frame Text Node No. Sub-address SID Command text STX ETX BCC BCC calculation range STX Node number This (02) indicates the beginning of the communications frame (text). Always set this character in the first byte. When STX is received again during reception, reception is carried out again from the point where STX was received. This number specifies the transmission s destination. Specify the E5AN/EN/CN/GN s Communications unit No.. BCD range 00 to 99 and XX can be set. Specify XX for a broadcast transmission. No response will be returned forbroadcast transmissions. No responses will be returned from node Nos. set otherwise from the above. Sub-address This is not used on the E5AN/EN/CN/GN. Be sure to set the sub-address to 00. SID (service ID) This is not used on the E5AN/EN/CN/GN. Be sure to set the sub-address to 00. Command text ETX BCC Command text area. For details, see 2.2 Structure of Command Text. This (03) indicates the end of the text. Block Check Character The BCC result is found by calculating the exclusive OR of the bytes from the node No.uptoETX. 2--2

17 2.1 Data Format J BCC calculation example The BCC is formed by converting the 8-bit value obtained by converting the exclusive OR of the node No. up to ETX into two ASCII characters,and setting this to the BCC area. STX Node No. Sub-address SID Command text ETX BCC 02H 0(30H) 0(30H) 0(30H) 0(30H) 0(30H) 0(30H) 5(35H) 0(30H) 3(33H) 03H 35H BCC=30H 30H 30H 30H 30H 30H 35H 30H 33H 03H=35H Calculation result 35H is set to the BCC area. The symbol indicates exclusive OR operation and the H indicates hexadecimal. J Response frame STX Node No. Sub-address End Command text ETX BCC End Name Description Error Detection Priority 00 Normal completion The command ended normally without error. None 0F FINS command error The specified FINS command could not be executed. The FINS response should indicate why the command could not be executed. 10 Parity error The sum total of bits whose received data is 1 does not match the set value of communications parity Framing error Stop bit is Overrun error An attempt was made to transfer new data when the reception data was already full. 13 BCC error The calculated BCC value is different from the received BCC value. 14 Format error The command text contains characters other than 0 to 9, and A to F. This error is not applicable to the echoback test. (For details, see chapters 2.3 Echoback test. ) No SID and command text. Or, no command text MRC/SRC not included in command text 16 Sub-address error Illegal (unsupported) sub-address No sub-address, SID and command text Sub-address less than two characters, and no SID and command text 18 Frame length error The received frame exceeds the fixed (supported) number of bytes The end is returned to received command frames addresses to the self node. No response will be returned if all the items in the response frame are incomplete up to the ETX and BCC. Error Detection Priority indicates the priority when two or more errors occur simultaneously. 2--3

18 CHAPTER 2 CompoWay/F COMMUNICATIONS PROCEDURES J Communications data Communications specifications Set (monitor) Value Minus Value Decimal point CompoWay/F 8digits(Hex) 2 s complement Decimal point is removed and the result is converted to hexadecimal. Example) 105.0! 1050! A JExample of end The following examples show an end when a command did not end normally. Example 1) Illegal sub-address, and no SID and command text Command Format Node No. Sub-address BCC STX 0 A ETX Response Format Node No. Sub-address End STX 0 A 1 6 ETX BCC End is 16 (sub-address error). This is because a sub-address was received and the sub-address error has a higher error detection priority than the format error. Example 2) No command text Command Format Node No. Sub-address SID STX ETX BCC Response Format Node No. Sub-address End STX ETX BCC End is 14 (format error). Example 3) All node Nos. not provided Command Format BCC STX ETX The node No. is lacking one character. Response Format No response 2--4

19 2.1 Data Format Example 4) No sub-address, and illegal BCC Command Format Node No. BCC STX ETX Err Response Format Node No. Sub-address End STX ETX BCC Sub-addressis 00 and end is 13 (BCC error). 2--5

20 CHAPTER 2 CompoWay/F COMMUNICATIONS PROCEDURES 2.2 Structure of Command Text J PDU structure An MRC (Main Request Code) and SRC (Sub-Request Code) followed by the various required data is transferred to the command text. Service request PDU MRC SRC Data MRES (Main Response Code) and SRES (Sub-Response Code) are transferred following the above MRC/SRC. Data is then transferred following these MRES and SRES. Service response PDU (during normal operation) MRC SRC MRES SRES Data If the specified command text could not be executed, only the MRC/ SRC and MRES/SRES become the target response PDUs. Service response PDU (at non-execution of specified command text) MRC SRC MRES SRES MRES/SRES becomes the response except when processing ends in normal completion. J Area definitions JType (variable type) Areas comprise only variable area. The following defines variable area type s. Variabletype(1byte) MSB LSB Access size 11: Double-word Area 0:Setuparea0 1:Setuparea1 Read/Write 0: Read only 1: Read/write The following table summarizes setup areas 0 and 1. Area Setuparea0 Setuparea1 Description This area groups together the protect, operation and adjustment levels. This area groups together the initial setting, communications setting, advanced function setting and calibration levels. 2--6

21 2.2 Structure of Command Text The variable type is converted to 2-byte ASCII and loaded to the frame. The following table shows actually existent variable types. Variable type Description C0 Double-word data. R/O (read only) parameter for setup area 0. C1 Double-word data. R/W parameter for setup area 0. C3 Double-word data. R/W parameter for setup area 1. * Setup area 1 has no R/O (read only) parameters. Therefore, variable type C2 does not exist. JAddresses Each of the variable types is appended with an address. Express addresses in 2-byte hexadecimal, and append with its access size. JNumber of elements Thenumberofelementsisexpressedin2-bytehexadecimal.Specify the number of elements within the range 0 to 2. For example, when the number of elements is 0002, this specifies two items of data from the address. JList of services MRC SRC Name of service Process Read from variable area This service reads from variable areas Writetovariablearea This service writes to variable areas Read controller attributes Read controller status This service reads the model No. and communications buffer size. This service reads the run status of the controller Echoback test This service carries out the echoback test Operation instructions This service carries out run/stop, communications writing, write mode, save RAM data, AT (auto-tuning) execution/cancel, multi-sp, move to protect level, move to setup area 1 and software reset. * In a memory error (RAM error) or initial state (until the control starts to look for the process value after the power is turned ON), all commands will not be accepted, and no response will be returned. 2--7

22 CHAPTER 2 CompoWay/F COMMUNICATIONS PROCEDURES 2.3 Details of Services JRead from variable area This service reads from variable areas. Service request PDU MRC SRC Variable type Read start address Bit position Number of elements Service response PDU MRC SRC Response Read data (for number of elements) or 8 or 16 (1) Variable type and read start address For details on variable types and read start addresses, see Chapter 3 Communications Data. (2) Bit position Bit accessing is not supported on the E5AN/EN/CN/GN. Fixed to 00. (3) Number of elements Number of elements Process 0000 Read is not carried out (the service response PDU is not appended with read data), and processing ends in normal completion to 0002 Read is carried out, and processing ends in normal completion. (4) Response At normal completion Response Name Description 0000 Normal completion No errors were found. At occurrence of error Response Error name Cause 1001 Command too long The command is too long Command too short The command is too short Area type error The variable type is wrong Start address out-ofrange error The read start address is out of range. 110B Response too long The number of elements is larger than Parameter error The bit position is other than Operation error EEPROM error 2--8

23 2.3 Details of Services (5) Precautions F Alarm function Even though alarms are not displayed on the controller s display, they are all functional in communications. J Write to variable area This service writes to variable areas. Service request PDU MRC SRC Variable type Write start address Bit position Number of elements Service response PDU MRC SRC Response Write data (for number of elements) 0 or 8 or 16 (1) Variabletypeandwritestartaddress For details on variable types and write start addresses, see Chapter 3 Communications Data. (2) Bit position Bit accessing is not supported on the EAN/5EN/CN/GN. Fixed to 00. (3) Number of elements Number of elements Process 0000 Write is not carried out (the service response PDU is not appended with write data), and processing ends in normal completion to 0002 Write is carried out, and processing ends in normal completion. (4) Response At normal completion Response Name Description 0000 Normal completion No errors were found. 2--9

24 CHAPTER 2 CompoWay/F COMMUNICATIONS PROCEDURES At occurrence of error Response Error name Cause 1002 Command too short The command is too short Area type error Wrong variable type 1103 Start address out-ofrange error 1104 End address out-ofrange error 1003 Number of elements/ data mismatch Write start address is out of range. The write end address (write start address + number of elements) exceeds the final address of the variable area. The number of data does not match the number of elements Parameter error Bit position is other than 00. Write data is out of setting range Read-only data Variable type C0 was written to Operation error The communications writing parameter is set to OFF (disabled). Writing was carried out on the parameters from setup areas 0 to 1. Writing was carried out on a protected parameter other than in the protect level. Writing was carried out during AT execution. EEPROM error * For details on AT (auto-tuning), refer to the separate User s Manuals. (5) Precautions F Alarm function Even though alarms are not displayed on the controller s display, they are all functional in communications

25 2.3 Details of Services J Read controller attributes This service reads the model No. and communications buffer size. Service request PDU MRC SRC Service response PDU MRC SRC Response Model No. Communications buffer size (1) Model No. The model No. is expressed in 10-byte ASCII. Empty bytes are space s. Example : The model No. for a unit equipped with relay output, HBA and communications functions is expressed as follows: E 5 C N - R 2 H 0 3 (2) Communications buffer size The communications buffer size is expressed in 2-byte hexadecimal, and read after being converted to 4-byte ASCII. Buffer size: 40 bytes (= H 0028) (3) Response At normal completion Response Name Description 0000 Normal completion No errors were found. At occurrence of error Response Name Description 1001 Command too long The command is too long Operation error EEPROM error 2--11

26 CHAPTER 2 CompoWay/F COMMUNICATIONS PROCEDURES J Read controller status This service reads the run status of the controller. Service request PDU MRC SRC Service response PDU MRC SRC Response Run status Related information 2 2 (1) Run status Run status Description 00 Control is being carried out (error has not occurred in setup area 0, and the controller is running). 01 Control is not being carried out (state other than above). (2) Related information Bit position Heater overcurrent Heater current hold HB (HBA display) error Display range exceeded Input error (3) Response At normal completion Response Name Description 0000 Normal completion No errors were found. At occurrence of error Response Name Description 1001 Command too long The command is too long Operation error EEPROM error 2--12

27 2.3 Details of Services J Echoback test This service carries out the echoback test. Service request PDU MRC SRC Test data to23 Service response PDU MRC SRC Response Test data 0to23 (1) Test data Set any test data within the range 0 to 23. Set a value for the test data within the ranges shown below according to the communications data length. Communications data length 8bits 7bits Test data 20 to 7E, A1 to FE converted to ASCII 20 to 7E converted to ASCII Do not set 40. Doing so results in no response. (2) Response At normal completion Response Name Description 0000 Normal completion No errors were found. At occurrence of error Response Name Description 1001 Command too long The command is too long Operation error EEPROM error 2--13

28 CHAPTER 2 CompoWay/F COMMUNICATIONS PROCEDURES JOperation instructions This service carries out run/stop, communications writing, write mode, save RAM data, AT (auto-tuning) execution/cancel, multi-sp,movetoprotect level, move to setup area 1 and software reset. Service request PDU MRC SRC Instruction Related information 2 2 Service response PDU MRC SRC Response (1) Instruction and related information Instruction Description Related information 00 Communications writing 00: OFF (disabled) 01: ON (enabled) 01 Run/Stop 00: Run 01: Stop 02 Multi-SP 00: Set point 0 01: Set point 1 02: Set point 2 03: Set point 3 03 AT execute/cancel 00: Cancel 01: AT execute 04 Write mode 00: Backup 01: RAM 05 Save RAM data Software reset * Move to setup area Move to protect level 00 * No response will be returned when a software reset is carried out. (2) Response At normal completion Response Name Description 0000 Normal completion No errors were found

29 2.3 Details of Services At occurrence of error Response Error name Cause 1001 Command too long The command is too long Command too short The command is too short Parameter error Instruction and related information are wrong Operation error The communications writing parameter is set to OFF (disabled). However, note that the error is accepted regardless of the communications writing parameter setting (ON/OFF). The command cannot be processed. For details, see (3) Description of operating instructions and precautions below. EEPROM error (3) Description of operation instructions and precautions F Communications writing Set the communications writing parameter to ON: enabled or OFF: disabled according to related information. This instruction can be accepted at both setup areas 0 and 1. F Run/Stop Set control to run or stop according to related information. This instruction can be accepted at both setup areas 0 and 1. F AT execute/cancel Set AT (auto-tuning) to execute or cancel according to related information.this instruction can beaccepted at setup area 0 only.however, note that an operation error is generated in the following instances: When the run/stop parameter is set to stop When the instruction is issued in setup area 1 When the ON/OFF control F Write mode Set either the backup mode or RAM write mode according to related information. This instruction can be accepted at both setup areas 0 and 1. F Multi- -SP Set four set points beforehand in the adjustment level so that you switch to a desired set point

30 CHAPTER 2 CompoWay/F COMMUNICATIONS PROCEDURES Write mode Backup mode RAM write mode Description Writing is carried out to EEPROM when the parameters in the operation/adjustment levels (excluding R/O parameters) are written by communications. Writing is not carried out to EEPROM when the parameters in the operation/adjustment levels (excluding R/O parameters) are written by communications. However, note that parameters can be changed by operating the keys on the front panel of the controller. When the RAM write mode is changed to the backup mode, the parameters in the operation/adjustment levels (excluding R/O parameters) are written to EEPROM. The RAM write mode is enabled only when the communications writing parameter is set to ON: enabled. So, when the communications writing parameter setting is changed to OFF: disabled, the parameters in the operation/adjustment levels (excluding R/O parameters) are written to EEPROM even if the RAM write mode is set to disabled. F Save RAM data This instruction writes the parameters in the operation/adjustment levels (excluding R/O parameters). This instruction can be accepted at both setup areas 0 and 1. F Software reset This instruction resumes processing after the power is turned OFF. This instruction can be accepted at both setup areas 0 and 1. No response will be returned for this operation instruction. F Move to setup area 1 This instruction moves to setup area 1 and can be accepted at both setup areas 0 and 1. However, note that when initial setup/communications protection is set to 2, an operation error is generated, and move to setup area 1 is forbidden. When this move is carried out from setup area 0, the display indicates the input type in the initial setting level. When this operation instruction is issued in setup area 1, the display will not change. F Move to protect level This instruction moves to the protect level and can be accepted only in setup area 0. When this instruction command is issued in setup area 1, an operation error is generated, and move to setup area 1 is forbidden

31 2.4 Response Code List 2.4 Response Code List At normal completion Response Name 0000 Normal completion Description No errors were found. Error detection priority None At occurrence of error Response Name Description Error detection priority 0401 Unsupported command 1001 Command too long 1002 Command too short The service function for the relevant command is not supported. The command is too long. 2 The command is too short Area type error The variable type is wrong Start address out-of-range error 1104 End address out-of-range error 1003 Number of elements/data mismatch 110B Response too long The read/write start address is out of range. The write end address (write start address + number of elements) exceeds the final address of the variable area. The number of data does not match the number of elements. The response exceeds the communications buffer size (when larger than number of elements 0002) Parameter error The bit position is other than 00. The write data is out of the setting range. The instruction and related information in the operating instruction is wrong Read-only error Variable type C0 was written to Operation error The communications writing parameter is set to OFF (disabled). Writing was carried out on the parameters from setup areas 0 to 1. Writing was carried out on a protected parameter other than in the protect level. Writing was carried out during AT execution. Processing is not possible by operating instruction. EEPROM error

32 CHAPTER 2 CompoWay/F COMMUNICATIONS PROCEDURES 2--18

33 CHAPTER 3 COMMUNICATIONS DATA CHAPTER33 COMMUNICATIONS DATA This chapter lists the details of each of the communications data in the CompoWay/F and Sysway communications procedures. 3.1 Variable Area (setup range) List Status

34 CHAPTER 3 COMMUNICATIONS DATA 3.1 Variable Area (setup range) List The following table lists the variable areas. Items expressed in hexadecimal in the Set (monitor) Value column are the setting range in the CompoWay/F specifications. Values in parentheses () are the actual setting range. (Refer to these values for the setting range in the Sysway specifications.) For details of variable areas that are described not in numerical values but by text, refer to the relevant parameter descriptions. Variable type Address Item Set (monitor) Value Level C Process value Temperature: Follow the specified range of the sensor. Operation C Status * See 4.2 Status. Analog: Scaling lower limit -5%FS to scaling upper limit +5%FS C Internal set point * SP lower limit to SP upper limit C Heater current monitor to (0.0 to 55.0) C MV monitor (heat) Standard : FFFFFFCE to A (-5.0 to 105.0) Heating and cooling: to A (0.0 to 105.0) C MV monitor (cool) to A (0.0 to 105.0) * Not displayed on the controller display. 3--2

35 3.1 Variable Area (setup range) List Variable type Address Item Set (monitor) Value Level C Operation/adjustment protection C Initial setting/communications protection (0): No restrictions in operation and adjustment levels (1): Move to adjustment level restricted (2): Display and change of only PV and PV/SP parameters enabled (3): Display of only PV and PV/SP parameters enabled (0): Move to initial setting/communications setting level enabled (move to advanced function setting level displayed) (1): Move to initial setting/communications setting level enabled (move to advanced function setting level not displayed) (2): Move to initial setting/communications setting level restricted C Setup change protection (0): OFF (changing of setup on controller display enabled) (1): ON (changing of setup on controller display disabled) Protect C Set point SP lower limit to SP upper limit Operation C Alarm value 1 FFFFF831 to F (-1999 to 9999) C Upper-limit alarm 1 FFFFF831 to F (-1999 to 9999) C Lower-limit alarm 1 FFFFF831 to F (-1999 to 9999) C Alarm value 2 FFFFF831 to F (-1999 to 9999) C Upper-limit alarm 2 FFFFF831 to F (-1999 to 9999) C Lower-limit alarm 2 FFFFF831 to F (-1999 to 9999) C1 000A Alarm value 3 * FFFFF831 to F (-1999 to 9999) C1 000B Upper-limit alarm 3 * FFFFF831 to F (-1999 to 9999) C1 000C Lower-limit alarm 3 * FFFFF831 to F (-1999 to 9999) C1 000D Heater burnout detection to F4 (0.0 to 50.0) Adjustment C1 000E Set point 0 SP lower limit to SP upper limit C1 000F Set point 1 SP lower limit to SP upper limit C Set point 2 SP lower limit to SP upper limit C Set point 3 SP lower limit to SP upper limit C Temperature input shift FFFFF831 to F ( to 999.9) C Upper-limit temperature input shift value C Lower-limit temperature input shift value FFFFF831 to F ( to 999.9) FFFFF831 to F ( to 999.9) C Proportional band to F (0.1 to 999.9) C Integral time to 00000F9F (0 to 3999) C Derivative time to 00000F9F (0 to 3999) C Cooling coefficient to F (0.01 to 99.99) * Only displayed on the E5EN/AN-V3VVV. The alarm function can be also be utilized on units without alarm output terminals. In this case, confirm alarm occurrences via the status data. 3--3

36 CHAPTER 3 COMMUNICATIONS DATA Variable type Address Item Set (monitor) Value Level C Dead band FFFFF831 to F ( to 999.9) Adjustment C1 001A Manual reset value to E8 (0.0 to 100.0) C1 001B Hysteresis (OUT1) to F (0.1 to 999.9) C1 001C Hysteresis (OUT2) to F (0.1 to 999.9) C Input type * (0): Pt (-200 to 850_C/-300 to 1500_F) (1): Pt ( to 500.0_C/ to 900.0_F) (2): Pt (-0.0 to 100.0_C/-0.0 to 210.0_F) (3): Jpt ( to 500.0_C/ to 900.0_F) (4): Jpt (-0.0 to 100.0_C/0.0 to 210.0_F) (0): K (-200 to 1300_C/-300 to 2300_F) (1): K (-20.0 to 500.0_C/0.0 to 900.0_F) (2): J (-100 to 850_C/-100 to 1500_F) (3): J (-20.0 to 400.0_C/0.0 to 750.0_F) (4): T (-200 to 400_C/-300 to 700_F) (5): E (0 to 600_C/0to1100_F) (6): L (-100 to 850_C/-100 to 1500_F) (7): U (-200 to 400_C/-300 to 700_F) (8): N (-200 to 1300_C/-300 to 2300_F) (9): R (0 to 1700_C/0 to 3000_F) A(10): S (0 to 1700_C/0 to 3000_F) B(11): B (100 to 1800_C/300 to 3200_F) C(12): Infrared temperature sensor (K10 to 70_C) D(13): Infrared temperature sensor (K60 to 120_C) E(14): Infrared temperature sensor (K115to165_C) F(15): Infrared temperature sensor (K160 to 260_C) (16): 0 to 50mV (17): T ( to 400.0_C/ to 700.0_F) (18): U ( to 400.0_C/ to 700.0_F) C Scaling upper limit Scaling lower limit +1 to F (scaling lower limit +1 to 9999) C Scaling lower limit FFFFF831 to Scaling upper limit -1 (-1999 to scaling upper limit -1) C Decimal point to ( 0 to 1) Initial setting * The input type can be selected according to the connected sensor. Two input type specifications are supported, platinum resistance thermometer and thermocouple and infrared temperature sensor. 3--4

37 3.1 Variable Area (setup range) List Variable type Address Item Set (monitor) Value Level C _C/_F selection (0):_C (1):_F C SP upper limit Temperature: SP lower limit +1 to Input range upper limit Analog: SP lower limit +1 to scaling upper limit C SP lower limit Temperature: Input range lower limit to SP upper limit -1 Analog: Scaling lower limit to SP upper limit -1 C PID/ ON/OFF (0): ON/OFF (1): 2-PID C Standard/Heating and cooling (0): Standard (1): Heating and cooling C ST (0): OFF (1): ON C3 000A Control period (OUT1) to (1 to 99) C3 000B Control period (OUT2) to (1 to 99) C3 000C Direct/reverse operation (0): Reverse operation (1): Direct operation C3 000D Alarm 1 type (0): Alarm function OFF (1): Upper- and lower-limit alarm (2): Upper-limit alarm (3): Lower-limit alarm (4): Upper- and lower-limit range alarm (5): Upper- and lower-limit alarm with standby sequence (6): Upper-limit alarm with standby sequence (7): Lower-limit alarm with standby sequence (8): Absolute-value upper-limit alarm (9): Absolute-value lower-limit alarm A(10): Absolute-value upper-limit alarm with standby sequence B(11): Absolute-value lower-limit alarm with standby sequence C3 000E Alarm 2 type Same as alarm 1 type C3 000F Alarm 3 type * Same as alarm 1 type Initial setting * The alarm function can be also be utilized on units without alarm output terminals. In this case, confirm alarm occurrences via the status data. 3--5

38 CHAPTER 3 COMMUNICATIONS DATA Variable type Address Item Set (monitor) Value Level C Communications unit to (0 to 99) Communications setting No. * 1 C Baud rate * (0): (1): (2): (3): (4): 19.2 C Communications data (7): 7 length * (8): 8 C Communications stop (1): 1 bit * (2): 2 C Communications parity (0): None (1): Even (2): Odd C3 001A Multi-SP (0): OFF (1): ON C3 001B Spare Advanced function setting C3 001C SP ramp set value (0): OFF to F (1 to 9999) C3 001D Standby sequence reset method (0): Condition A (1): Condition B C3 001E Alarm 1 open in alarm (0): Close in alarm (1): Open in alarm C3 001F Alarm 1 hysteresis to F (0.1 to 999.9) C Alarm 2 open in alarm (0): Close in alarm (1): Open in alarm C Alarm 2 hysteresis to F (0.1 to 999.9) C Alarm 3 open in alarm* (0): Close in alarm (1): Open in alarm C Alarm 3 hysteresis to F (0.1 to 999.9) C HBA used (0): OFF (1): ON C Heater burnout latch (0): OFF (1): ON C Heater burnout hysteresis to 00001F4 (0.1 to 50.0) C ST stable range to F (0.1 to 999.9) C to (0.00 to 1.00) *1 Communications parameters are enabled after they have been changed by resetting the controller. * The alarm function can be also be utilized on units without alarm output terminals. In this case, confirm alarm occurrences via the status data. 3--6

39 3.1 Variable Area (setup range) List Variable type Address Item Set (monitor) Value Level C MV upper limit Standard: MV lower limit +0.1 to A (MV lower limit +0.1 to 105.0) Heating and cooling: to A (0.0 to 105.0) C3 002A MV lower limit Standard: FFFFFFCE to MV upper limit -0.1 (-5.0 to MV upper limit -0.1) Heating and cooling: FFFFFBE6 to ( to 0.0) C3 002B Input digital filter to F (0.0 to 999.9) C3 002C Additional PV display (0): OFF (1): ON C3 002D MV display (0): OFF (display of manipulated variable OFF) (1): ON (display of manipulated variable ON) C3 002E Automatic return of display mode (0): OFF to (1 to 99) C3 002F Alarm 1 latch (0): OFF (1): ON C Alarm 2 latch (0): OFF (1): ON C Alarm 3 latch (0): OFF (1): ON C Protect level move time to E (1 to 30) C Input error output (0): OFF (1): ON C Cold junction compensation method (0): OFF (1): ON C MB command logic switching* (0): OFF (1): ON C PV color change* (1): Red (2): Green (3): Red Green ALM1 lit : Green (4): Green Red ALM1 lit : Red (5): Red Green Red Within PV stable band : Green Outside the stable band : Red C PV stable band* to F (0.1 to 999.9) * 1 The logic is switched only in MB command (Sysway). The logic of CompoWay/F operation instruction 00 (communications writing) is not influenced. * 2 Applies to the E5CN only. Advanced function setting 3--7

40 CHAPTER 3 COMMUNICATIONS DATA 3.2 Status The figure below shows the structure of the status data: Bit position Heater overcurrent Heater current hold HB (HBA) error HB Display range exceeded Input error Control output 1 *1 Control output 2 HB (HBA) output Alarm output 1 Alarm output 2 Alarm output 3 *2 Input error Output *1 Whenever the control output is the current output, this data bit is 0. *2 Applies to the E5EN/AN-V3VVV only. 3--8

41 3.2 Status Bit position Write mode EEPROM Setup area AT execute/cancel Run/Stop Communications writing Operating status 3--9

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