Syncrowave 250DX/350LX

Transcription

1 Syncrowave 0DX/0LX Issued Dec. 01 Index No. AD/. TIG/Stick Welding Power Source Quick Specs Light Industrial Applications Precision Metal Fabrication Maintenance and Repair Light and Heavy Manufacturing Aerospace Shipbuilding Tube and Pipe Automotive Vocational Processes TIG (GTAW) Stick (SMAW) Pulsed TIG (GTAW-P) (Optional on 0 DX models) Air Carbon Arc (CAC-A) 0: /1-in. maximum 0: 1/-in. maximum Input Power 1-Phase Power Amperage Range 0: 10 0: 00 Max. Open-Circuit Voltage 80 VDC Rated Output 0: 0 A at 0 VAC, 0% Duty Cycle 00 A at 8 VAC, 0% Duty Cycle 0: 0 A at VAC, 0% Duty Cycle 00 A at VAC, 0% Duty Cycle Net Weight Standard: 0: 8 lb. (1 kg) 0: 9 lb. ( kg) TIGRunner : 0: 8 lb. (1 kg) 0: 9 lb. (0 kg) See Page for Additional Features Standard Machine Syncrowave Complete Package comes complete with: Syncrowave power source Coolmate CS cooler No. running gear TIG torch kit with accessories Remote foot control Four gallons of coolant AC balance control provides adjustable oxide removal which is essential for creating the highest quality aluminum welds. Syncro Start allows the choice of Soft, Medium or Hot TIG starts based on the tungsten size and application. Digital welding meters display both amperage and voltage for viewing of the actual and preset values for greater accuracy and repeatability in your welding procedure. High frequency for non-contact arc initiation that reduces tungsten and material contamination. Last procedure recall simplifies changing your Syncrowave back and forth from aluminum TIG to stainless TIG to Stick welding. One switch makes all the control panel changes. Power source is warranted for years, parts and labor. Original main power rectifier parts are warranted for years. Miller Electric Mfg. Co. An ITW Company 1 West Spencer Street P.O. Box 109 Appleton, WI USA Equipment Sales US and Canada Phone: FAX: International Phone: 90-- International FAX: MillerWelds.com

2 Additional Features Pulse. Pulsing can increase puddle agitation, arc stability and travel speeds while reducing heat input and distortion (optional on 0 DX model). TIGRunner system packages with Coolmate CS cooler. A three-gallon cooling system equipped with a visual flow indicator ensures that the coolant is flowing. An external coolant filter stops foreign objects from entering the water-cooled torch cable for better flow and longer life. Extended cooling capacity ensures maximum productivity. Three-year cooler warranty. Hot Start adaptive control provides positive arc starts without sticking. Tilted operator interface provides added convenience to your welding experience. Arc timer/cycle counter records actual welding time and number of arc starts. Great for estimating job costs. Squarewave technology. Developed by Miller in 19 to improve your weld quality and make TIG welding easier. Provides arc stability when welding aluminum, prevents arc rectification and eliminates tungsten erosion. Welding aluminum? Oxides that form on aluminum melt at temperatures over 00 degrees Fahrenheit. The aluminum material that is located under this layer of oxide melts at 100 degrees Fahrenheit. The Syncrowave s AC Squarewave welding current automatically removes the layer of oxide which is necessary for producing high quality welds. Do you have power fluctuations? The Syncrowave compensates for power fluctuation without changing your welding parameters. Line voltage compensation works on fluctuating power ±10 percent. Easy load dual cylinder rack (see photo at right) minimizes cylinder lifting. Cylinder is not included. AC Output: Balance Control AC Balance Balanced Wave Function Balanced 9 8 Medium bead Bead Visible oxide removal (etching) Balanced Wave 0% Positive 0% Negative Min. Cleaning Narrower bead for fillet welds Bead Minimum oxide removal (etching) More Heat into Work % Positive 8% Negative 1 0 Max. Cleaning Medium bead Bead Visible oxide removal (etching) Greatest Cleaning Action % Positive % Negative

3 Specifications (Subject to change without notice.) Model Input Power Welding Amperage Range Rated Output Amps Input at AC Balance, Rated Load 00V 0V 0V 00V 0V 0V 0V V KVA KW Max. OCV Dimensions Net Weight Syncro 0 1-phase, 0 Hz 10 A 0 A at 0 V, 0% duty cycle V H:. in. (8 mm)* W:. in. ( mm) D: in. ( mm)** 8 lb. (1 kg) 1-phase, 0 Hz 10 A A at 9 V, 0% duty cycle with TIGRunner H: in. (118 mm)* W: 8. in. ( mm) D: 0. in. (109 mm)** with TIGRunner 8 lb. (1 kg) Syncro 0 IEC 0/00/ 0/0 1-phase, 0 or 0 Hz 10 A 0 A at 0 V, 0% duty cycle V H:. in. (8 mm)* W:. in. ( mm) D: in. ( mm)** 8 lb. (1 kg) Syncro 0 All Models 1-phase, 0 or 0 Hz 00 A 0 A at V, 0% duty cycle V H:. in. (8 mm)* W:. in. ( mm) D: in. ( mm)** with TIGRunner H: in. (118 mm)* W: 8. in. ( mm) D: 0. in. (109 mm)** 9 lb. ( kg) with TIGRunner 9 lb. (0 kg) Notes: See page for Power Factor Correction Kit. *Add inches ( mm) for lift eye. **Add 1. inches (8 mm) for handle. IEC models conform to the following standards: IEC 09-1: 00, IEC 09-10: 00, and EN 0 Certified by Canadian Standards Association to both the Canadian and U.S. Standards. Performance Data DUTY CYCLE CHART WELDING AMPERES Syncrowave 0 LX Syncrowave 0 DX RATED OUTPUT % DUTY CYCLE

4 Control Panels Pulser* Module Sequencer** Module 8 Common Bottom Panel Voltmeter Display. Start Mode Control (Lift-Arc, HF Start, HF Continuous). Output Control. Amperage Control (Panel/Remote). Process Control (Stick/TIG). Balance/Dig Control (0 10). Postflow Time Control (0 0 seconds) 8. Ammeter Display 9. Pulser Control* 10. Background Amps Control (0 100%)* 11. Pulse-Per-Second Control (0. 10 Hz)* 1. Peak Time Control ( 9%)* 1. Spot Time Control (0 seconds)** 1. Final Slope Control (0 seconds)** 1. Initial Time Control (0 1 seconds)** 1. Final Amperage Control (0 100%)** 1. Initial Amperage Control (0 100%)** 18. Amperage Adjustment Control ( 10/00 A) 19. Output Selector Switch (AC/DC-/DC+) 0. Power Switch (On/Off) *Optional Pulser for 0 DX **Optional Sequencer

5 Syncrowave 0 DX and 0 LX Models/Packages Syncrowave Power Sources Standard Model Syncrowave 0 DX #90 19 (00/0/0 VAC) #90 19 (0/0/ VAC) #90 1 (0/00/0/0 VAC) IEC Syncrowave 0 LX # (00/0/0 VAC) # (0/0/ VAC) #90 1 (0/00/0/0 VAC) IEC TIG torch connector sold separately. Power cord NOT included. TIGRunner Packages Syncrowave TIGRunner Syncrowave 0 DX TIGRunner CS # (00/0/0 VAC) # (0/0/ VAC) Syncrowave 0 LX TIGRunner CS # (00/0/0 VAC) # (0/0/ VAC) Completely assembled. TIGRunner includes Syncrowave power source, Coolmate CS cooler, No. running gear, and RFCS-1 HD remote foot control. TIG torch connector, Dinse-style connector and TIG coolant sold separately. Power cord NOT included. Syncrowave Complete (Syncrowave TIGRunner, TIG Coolant and Torch Kit) TIG Coolant W-0 (WP-0) Torch Kit for Syncrowave 0 DX TIGRunner TIG Coolant W- Torch Kit for Syncrowave 0 LX TIGRunner Complete Packages Syncrowave 0 DX Complete #91 11 (00/0/0 VAC) # (0/0/ VAC) Syncrowave 0 LX Complete W- #91 (00/0/0 VAC) #91 (0/0/ VAC) Completely assembled. Includes TIGRunner above (Syncrowave, Coolmate CS cooler, No. running gear, and RFCS-1 HD remote foot control), plus four gallons of TIG coolant and a water-cooled torch kit (see kits at left) consisting of TIG torch, cable cover, accessory kit, flowmeter regulator, gas hose, torch connector, and work clamp with cable and Dinse-style connector. Power cord NOT included.

6 Genuine Miller Options Field Options Sequencer Module #00 Field. For Syncrowave 0/0 Effective with serial number LE898. Provides a starting current higher or lower than the welding current. Provides final slope and final current for trailing the weld. Provides a spot timer for TIG spot application. Pulser Module #00 8 Field. For Syncrowave 0 DX Effective with serial number LE898. For welding of thin materials. Provides a heating and cooling effect of the weld puddle to reduce heat input and control distortion of the material. Provides 0. to 10 pulses per second. Power Factor Correction Kit #19 9 Field. For Syncrowave 0 DX #0 Field. For Syncrowave 0 LX Reduces primary amperage draw by approximately percent allowing the use of smaller breakers/fuses and smaller power cord. Kit does NOT reduce the power consumption/electrical bill. Genuine Miller Accessories RCCS-1 Remote Contactor and Current Control #0 88 North/south rotary-motion fingertip control attaches to TIG torch using two hook-andloop fasteners. Great for applications that require a finer amperage control. Includes.-foot (8 m) cord and 1-pin plug. RMLS-1 Switch #19 Momentary- and maintained-contact rocker switch for contactor control. Push forward for maintained contact and backward for momentary contact. Includes.-foot (8 m) cord and 1-pin plug. No. Running Gear #19 8 Includes two 10-inch ( mm) wheels, two -inch (1 mm) casters, twocompartment rack (for gas cylinder(s), and handles. Provides excellent mobility and easy to install. Protective Cover #19 0 Heavy-duty, water- and mildew-resistant. Protects and maintains the finish of the welder. Remote Controls and Switches Wireless Remote Foot Control #00 9 For remote current and contactor control. Receiver plugs directly into the 1-pin receptacle of Miller machine. 90-foot (. m) operating range. Wireless Remote Hand Control #00 0 For remote current and contactor control. Receiver plugs directly into the 1-pin receptacle of Miller machine. 00-foot (91. m) operating range. RCC-1 Remote Contactor and Current Control #11 08 East/west rotary-motion finger tip control attaches to TIG torch using two hook-andloop fasteners. Great for production or contractors that need quick ramp-up. Includes.-foot (8 m) cord and 1-pin plug. RFCS-1 HD Foot Control #19 Maximum flexibility is accomplished with a reconfigurable cord that can exit the front, back or either side of the pedal. Foot pedal provides remote current and contactor control. Includes 0-foot ( m) cord and 1-pin plug. RHC-1 Hand Control # Miniature hand control for remote current and contactor control. Dimensions: x x. inches (10 x 10 x 8 mm). Includes 0-foot ( m) cord and 1-pin plug. RMS-1 On/Off Control #18 08 Momentary-contact switch for contactor control. Rubber-covered pushbutton dome switch ideal for repetitive on-off applications. Includes.-foot (8 m) cord and 1-pin plug. Extension Cables for 1-Pin Remote Controls # 08 0 ft. (. m) # ft. (1. m) # ft. (. m) Coolant Systems For more information, see the Miller Coolant Systems literature sheet, Index No. AY/.. Coolmate X #00 19 Includes easy-load dual cylinder rack, running Includes Wheels gear, handles and CS industrial water cooler a perfect solution for water-cooled TIG torches. Low-Conductivity TIG Coolant #0 810 Sold in multiples of four in one-gallon recyclable plastic bottles. Miller coolants contains a base of ethylene glycol and deionized water to protect against freezing to - Fahrenheit (-8 C) or boiling to Fahrenheit (108 C).

7 Genuine Miller Accessories (continued) TIG (GTAW) Torch Connectors Water-Cooled TIG Torch Connector #19 0-mm Dinse-style with water return line. For use with all Weldcraft water-cooled torches. Air-Cooled TIG Torch Connector #19 9 Used to adapt a Weldcraft A-00 (WP-) torch to a Dinse-style connector. Educational Materials To order, please call Miller Literature at or visit MillerWelds.com/resources/tools. Gas Tungsten Arc Welding (TIG) Publication #0 8 TIG Training DVD #19 Designed for anyone who s looking to better understand the TIG process. Easy to understand instruction, proven teaching steps, and expert advice help to create a more effective academic approach to training. Subject areas covered include system components, process fundamentals, electrical theory, safety, power source operation. Video GTAW Setup Procedures #108 1 A detailed demonstration on preparing your equipment for TIG welding. Uses a Syncrowave 0 power source, but topics fit any TIG setup including air-or watercooled systems. In-depth discussion of tungstens and gases. 1:00 minutes. TIG Welding Gloves Performance TIG Gloves # X-Small (Women s) # Small (Women s) # Medium # 8 Large # 9 X-Large Completely unlined, goat grain leather with triple-padded palm. Water-Cooled Torch Kits W-0 (WP-0) Torch Kit #00 18 Recommended for Syncrowave 0 DX Weldcraft W-0 (WP-0) -foot (. m) TIG torch with Dinse-style connector Torch cable cover Work clamp with 1-foot (. m) 1/0 cable and Dinse-style connector Flowmeter regulator Gas hose (regulator to machine) AKC torch accessory kit includes nozzles, collets, collet bodies and % ceriated tungsten electrodes (1/1, / and 1/8 inch) Tungsten W- Torch Kit #01 8 Recommended for Syncrowave 0 LX Weldcraft W- -foot (. m) TIG torch with Dinse-style connector Torch cable cover Work clamp with 1-foot (. m) 1/0 cable and Dinse-style connector Flowmeter regulator Gas hose (regulator to machine) AKC torch accessory kit includes nozzles, collets, collet bodies and % ceriated tungsten electrodes (1/1, / and 1/8 inch) W-00 (WP-18SC) Torch Kit #00 18 Weldcraft W-00 (WP-18SC) -foot (. m) TIG torch with thread lock connector Torch cable cover Work clamp with 1-foot (. m) /0 cable with thread lock connector Flowmeter regulator Gas hose (regulator to machine) AK18C torch accessory kit includes nozzles, collets, collet bodies and % ceriated tungsten electrodes (/, 1/8 and / inch) Note: Requires Water-Cooled TIG Torch Connector #19 (sold separately) for Syncrowave 0 DX and 0 LX. Tungsten Amp Range % Ceriated (AC/DC) % Lanthanated (AC/DC) 1/1 in. (1. mm) 0 10 A WC11X WL11X / in. (. mm) 10 0 A WCX WLX 1/8 in. (. mm) 00 A WC018X WL018X / in. (.0 mm) A WCX WLX

8 Ordering Information Equipment and Options Stock No. Description Qty. Price Syncrowave 0 DX # /0/0 V, 0/0 Hz, Standard Model # /0/ V, 0/0 Hz, Standard Model #90 1 0/00/0/0 V, 0/0 Hz, IEC # /0/0 V, 0/0 Hz, Syncrowave 0 DX TIGRunner X # /0/0 V, 0/0 Hz, Syncrowave 0 DX Complete # /0/ V, 0/0 Hz, Syncrowave 0 DX TIGRunner X # /0/ V, 0/0 Hz, Syncrowave 0 DX Complete Syncrowave 0 LX # /0/0 V, 0/0 Hz, Standard Model # /0/ V, 0/0 Hz, Standard Model #90 1 0/00/0/0 V, 0/0 Hz, IEC # /0/0 V, 0/0 Hz, Syncrowave 0 LX TIGRunner X #91 00/0/0 V, 0/0 Hz, Syncrowave 0 LX Complete # /0/ V, 0/0 Hz, Syncrowave 0 LX TIGRunner X #91 0/0/ V, 0/0 Hz, Syncrowave 0 LX Complete Sequencer Module #00 Field. For Syncrowave 0 DX and 0 LX Pulser Module #00 8 Field. For Syncrowave 0 DX Power Factor Correction Kit #19 9 Field. For Syncrowave 0 DX #0 Field. For Syncrowave 0 LX TIG Torch Kits and Connectors Water-Cooled Torch Kits #00 18 W-0 (WP-0) (recommended for Syncrowave 0 DX) # W-80 (WP-80) #01 8 W- (recommended for Syncrowave 0 LX) #00 18 W-00 (WP-18SC) Water-Cooled TIG Torch Connector #19 Connects Weldcraft water-cooled torches to Dinse-style connector Air-Cooled TIG Torch Connector #19 9 Connects Weldcraft A-00 (WP-) torch to Dinse-style connector Tungsten See page Remote Controls Wireless Remote Foot Control #00 9 Foot control with wireless 90-ft. (. m) operating range Wireless Remote Hand Control #00 0 Hand control with wireless 00-ft. (91. m) operating range RCCS-1 #0 88 North/south fingertip control RCC-1 #11 08 East/west fingertip control RFCS-1 HD #19 Heavy-duty foot control RHC-1 # Hand control RMLS-1 #19 Momentary/maintained rocker switch RMS-1 #18 08 Momentary rubber dome switch Extension Cables See page Accessories No. Running Gear #19 8 Protective Cover #19 0 Coolmate X #00 19 Coolmate CS with cart and dual cylinder rack TIG Coolant # gallon plastic bottle. Protects against freezing to (Must be ordered in quantities of four) - Fahrenheit (-8 C) or boiling to Fahrenheit (108 C) Cable Connectors Supplied with power source and torch kits Dinse-Style Connector 0 mm (1 male) #0 18 Used to connect weld lead to Dinse terminal machine Dinse-Style Connector 0 mm #0 19 Used to extend weld cables (1 male, 1 female) Dinse/Tweco Adapter #0 Male Dinse to female Tweco Dinse/Cam-Lok Adapter #0 Male Dinse to female Cam-Lok Gas Tungsten Arc Welding (TIG) Publication #0 8 TIG Training DVD #19 Video GTAW Setup Procedures #108 1 TIG Welding Gloves See page Date: Total Quoted Price: Distributed by: 01 Miller Electric Mfg. Co.