Processes Stick (SMAW) Max. Open- Circuit Voltage 80
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1 XL AC Thunderbolt Issued March 5 Index No. AC/. Stick Welding Power Source Quick Specs Light Industrial Applications Home and Farm Use Garage/Job Shops Plant Fabrication/Maintenance Vocational Training Processes Stick (SMAW) Input Power 1-Phase Power Amperage Range 5: HIGH 4 5 A (AC), LOW 15 A (AC) Max. Open-Circuit Voltage 8 Weight 5 AC: 85 lb (9 kg) The Power of Blue. Infinite current control allows the operator to adjust output by as little as 1-amp increments. Users can always get the exact heat they need, unlike the step control design on competitive products. The exclusive patented Accu-Set amperage indicator provides precise heat control with infinite amperage control. High 1% duty cycle rating For the 5 amp model: 1 amps AC Comes Complete With: Power source with 15 ft (4.5 m) electrode cable, electrode holder, 1 ft ( m) work cable with clamp, and power cord with plug. Note: Does not include wall receptacle. Output selector switch allows you to quickly select low or high range without adjusting the output leads. Fully varnished magnetic coils: varnish protects and lengthens the life of the coils inside. Forced-draft cooling fan runs continuously and helps to extend the life of the power source. Specifications (Subject to change without notice.) Input Power 5 VAC Rated Output at % Duty Cycle 5 A at 5 VAC, 6 Hz (15% Duty Cycle at 5 Hz) Welding Amperage Range High Low 4 5 A 15 A Max. Open- Circuit Voltage 8 Amps Input at Rated Output, 5 or 6 Hz, 1-Phase V 47.5.* Dimensions H: 18-/4 in (476 mm) W: 1-/4 in ( mm) D: 17-1/ in (445 mm) Weight 85 lb (9 kg) * While idling Power source is warranted for years, parts and labor. Original main power rectifiers are warranted for 5 years. Miller Electric Mfg. Co. An Illinois Tool Works Company 165 West Spencer Street Appleton, WI USA International Headquarters Phone: USA FAX: Canadian FAX: International FAX: Web Site
2 Control Panel Electrode Charts ELECTRODE POLARITY CHART ELECTRODE/AMPERAGE CHART 1 1.Power Switch.Selector Switch.Amperage Adjustment Control ELECTRODE DC* AC POSITION PENETRATION 61 EP ALL DEEP FLAT 74 EP, EN HORIZ. LOW FILLET Ni-Cl EP ALL LOW 8L USAGE MIN. PREP, ROUGH, HIGH SPATTER 611 EP ALL DEEP 61 EP, EN ALL LOW GENERAL 714 EP, EN ALL MED. SMOOTH, EASY, FAST 718 EP ALL LOW LOW HYDROGEN, STRONG SMOOTH, EASY, FASTER CAST IRON EP ALL LOW STAINLESS *EP = ELECTRODE POSITIVE (REVERSE POLARITY) EN = ELECTRODE NEGATIVE (STRAIGHT POLARITY) Performance Data ELECTRODE 61 & Ni-Cl 8L DIAMETER IN / 1/8 5/ /16 1/16 5/64 / 1/8 5/ /16 / 1/8 5/ / 1/8 5/ / 1/8 5/ / 1/8 5/ /16 / 1/8 5/ MM MIN. 5A AMPERAGE RANGE 1A 15A A MAX. Typical Installation Power Source Stick (SMAW) Basic Equipment Stick Electrode WELDING AMPERES THUNDERBOLT XL 5 DUTY CYCLE CHART RATED OUTPUT % DUTY CYCLE Work Clamp Ordering Information Power Source Stock No. Description Qty. Price Thunderbolt XL 5 AC #9 641* V, 5/6 Hz. Includes 5 ft (1.5 m) power cord w/ V plug Running Gear #4 97 Mounts easily to unit and provides convenient portability. Includes two wheels, two feet and handle. Miscellaneous Stick Electrodes Helmet/Gloves/Scratch Brush Chipping Slag Hammer Wall Receptacle See charts above Date: * Certified by Canadian Standards Association to both the Canadian and U.S. Standards. NRTL/C Total Quoted Price: Distributed by: Litho in USA
3 5 AC/DC Issued Oct. 4 Index No. AD/.1 Dialarc Stick Welding Power Source Quick Specs Light Industrial Applications Production Line Work Plant Maintenance Garage/Job Shops Fabrication Vocational School Training Process Stick (SMAW) Input Power 1-Phase Power Rated Output AC: 5 A at 9 V, % Duty Cycle DC: 175 A at 7 V, 5% Duty Cycle Max. Open-Circuit Voltage AC: 7 DC: 79 The Power of Blue. Single-dial current control simplifies weld adjustment. Infinite current control allows precise weld output adjustment; you always get the exact heat you need to produce a better weld. Two weld ranges for both AC and DC welding allow greater control of weld performance for changes in welding conditions. Fully varnished magnetic amplifier technology provides lower maintenance, and outstanding product reliability with fewer moving parts. Forced-draft cooling fan ensures a cooler running product, extending the life of the power source. Superior 61 and 718 Stick welding performance offers a wide range of electrode versatility; welds difficult-to-weld metals. High output and duty cycle allows unit to handle nearly all of your Stick welding needs. Industrial, weld output terminal cover. Power factor correction is available for lower primary power demand. Optional remote weld output control provides current control without going back to the power source saves time and effort. Power source is warranted for years, parts and labor. Original main power rectified parts are warranted for 5 years. Miller Electric Mfg. Co. An Illinois Tool Works Company 165 West Spencer Street Appleton, WI USA International Headquarters Phone: USA FAX: Canadian FAX: International FAX: Web Site
4 Specifications (Subject to change without notice.) Power Factor Correction Welding Amperage Ranges Max. Open- Circuit Voltage Rated Output* Amps Input at Rated Output, 5 or 6 Hz, Single-Phase V 8 V V V 8 V 44 V 46 V 575 V KVA KW Dimensions Weight 6 Hz, Without 6 Hz, With AC DC AC Low: High: 15 Low: High: 9 65 Low: High: A at 9 V, 175 A at 7 V 5 A at 9 V, 175 A at 7 V 5 A at 9 V, 175 A at 7 V H: 4-1/4 in (616 mm) W:19 in (48 mm) D: 8 in (711 mm) Net: 6 lb (16 kg) Ship: 7 lb (168 kg) Net: 65 lb (166 kg) DC Low: High: A at 9 V, 175 A at 7 V Ship: 75 lb (171 kg) 5 Hz, With AC Low: High: A at 9 V, 175 A at 7 V Net: 65 lb (166 kg) DC Low: High: A at 9 V, 175 A at 7 V Ship: 75 lb (171 kg) *Rated output at low welding amperage ranges is % duty cycle. Rated output at high welding amperage ranges is 5% duty cycle. Certified to both the Canadian and U.S. Standards for welding equipment. Control Panel 1. Amperage Adjustment Control. Range Selector Switch. Circuit Breaker CB1 4. Power Switch For DC Weld Output 1.Negative (-) Weld Output Terminal.Positive (+) Weld Output Terminal 4 For AC Weld Output.Work Weld Output Terminal 4.Electrode Weld Output Terminal
5 Performance Data AC VOLTS Low Range VOLT AMP CURVES High Range DC VOLTS Low Range VOLT/AMP CURVES High Range WELDIND AMPS DUTY CYCLE CHART AC AMPS DC AMPS % DUTY CYCLE Genuine Miller Accessories No. Stick Cable Set, 15 ft # Consists of 15 ft (4.6 m) No. electrode cable and holder, and 15 ft (4.6 m) work cable and clamp. A, 1% duty cycle. No. Stick Cable Set, 5 ft # Consists of 5 ft (15. m) No. electrode cable and holder, and 5 ft (15. m) work cable and clamp. A, 1% duty cycle. RF-1 Remote Current Control Facilities # Field Includes receptacle, remote-standard switch and wiring. RHC- Remote Hand Amperage Control Requires RF-1 Remote Current Control Facilities. #4 56 ft (6 m) cord and plug # ft (.5 m) cord and plug RFC-A #4 71 Requires RF-1 Remote Current Control Facilities. Remote foot amperage control with ft (6 m) cord and plug. No. 19 Running Gear #41 58 Four 8 in ( mm) poly/rubber blend wheels with in (76 mm) towing handle. All running gear shipped unassembled. Typical Installations Stick (SMAW) Basic Equipment Stick Electrode Work
6 Ordering Information Equipment and Options Stock No. Description Qty. Price Dialarc 5 AC/DC #97 17 //46, 6 Hz #97 16 /46/575, 6 Hz Dialarc 5P AC/DC #97 47 /8/44, 5 Hz Dialarc 5P AC/DC #97 15 //46/575, 6 Hz No. 19 Running Gear #41 58 Accessories No. Stick Cable Set # Includes 15 ft (4.6 m) No. electrode cable and holder, 15 ft (4.6 m) work cable and clamp # Includes 5 ft (15. m) No. electrode cable and holder, 5 ft (15. m) work cable and clamp RF-1 # Remote current control facilities, field only RHC- #4 56 Remote hand amperage control with ft (6 m) cord # Remote hand amperage control with 1 ft (.5 m) cord RFC-A #4 71 Remote foot amperage control Miscellaneous Stick Electrodes Helmet/Gloves/Scratch Brush Chipping Slag Hammer Other Date: Total Quoted Price: Distributed by: Litho in USA
7 XL AC/DC Thunderbolt Issued March 5 Index No. AD/8. Stick Welding Power Source Quick Specs Light Industrial Applications Garage/Job Shops Plant Fabrication/Maintenance Vocational Training Light Production-line Work The Power of Blue. Infinite current control allows the operator to adjust output by as little as 1-amp increments. Users can always get the exact heat they need, unlike the step control design on competitive products. High 1% duty cycle rating: 1 amps AC/65 amps DC for the 5 AC/15 DC amp model. 1 amps AC/9 amps DC for the AC/ DC amp model. The exclusive patented Accu-Set provides precise heat control with infinite amperage control. High DC weld output: up to 15 amps for the 5 AC/15 DC model, and up to amps for the AC/ DC model, available at % duty cycle. Thunderbolt XL 5 AC/15 DC model has % more DC output than competitive products. Processes Stick (SMAW) Input Power 1-Phase Power Amperage Range 5 AC/15 DC: HIGH 4 5 A (AC), LOW 15 A (AC) 16 (DC) AC/ DC: HIGH 65 A (AC), LOW 4 A (AC) 16 (DC) Max. Open-Circuit Voltage 8 Comes Complete With: Power source with 15 ft (4.5 m) electrode cable, electrode holder, 1 ft ( m) work cable with clamp, and power cord (without plug). Note: Thunderbolt XL 5 AC/15 DC (#9 64) includes V plug. Models do not include wall receptacle. Output selector switch allows you to quickly select AC, DCEP or DCEN without adjusting the output leads. Fully varnished magnetic coils: varnish protects and lengthens the life of the coils inside. Forced-draft cooling fan runs continuously and helps to extend the life of the power source. Specifications (Subject to change without notice.) Model Rated Output at % Duty Cycle Welding Amperage Range High Low Max. Open- Circuit Voltage Amps Input at Rated Output, 5 or 6 Hz V V Dimensions Net Weight Thunderbolt XL 5 AC/ 15 DC Thunderbolt XL AC/ DC AC DC AC DC 5 A at 5 VAC, 6 Hz (15% Duty Cycle at 5 Hz) 15 A at 5 VDC, 6 Hz (15% Duty Cycle at 5 Hz) A at VAC, 5/6 Hz A at 5 VDC, 5/6 Hz H: 18-/4 in (476 mm) W: 1-/4 in ( mm) D: 17-1/ in (445 mm) 14 lb (47 kg) 14 lb (61 kg) Power source is warranted for years, parts and labor. Original main power rectifiers are warranted for 5 years. Miller Electric Mfg. Co. An Illinois Tool Works Company 165 West Spencer Street Appleton, WI USA International Headquarters Phone: USA FAX: Canadian FAX: International FAX: Web Site
8 Control Panel Electrode Charts ELECTRODE POLARITY CHART ELECTRODE/AMPERAGE CHART Typical Installation Power Source 1 1.Power Switch.Selector Switch.Amperage Adjustment Control Stick (SMAW) Basic Equipment Stick Electrode ELECTRODE DC* AC POSITION PENETRATION 61 EP ALL DEEP FLAT 74 EP, EN HORIZ. LOW FILLET Ni-Cl EP ALL LOW 8L USAGE MIN. PREP, ROUGH, HIGH SPATTER 611 EP ALL DEEP 61 EP, EN ALL LOW GENERAL 714 EP, EN ALL MED. SMOOTH, EASY, FAST 718 EP ALL LOW LOW HYDROGEN, STRONG SMOOTH, EASY, FASTER CAST IRON EP ALL LOW STAINLESS *EP = ELECTRODE POSITIVE (REVERSE POLARITY) EN = ELECTRODE NEGATIVE (STRAIGHT POLARITY) Performance Data WELD AMPERES WELD AMPERES ELECTRODE 61 & Ni-Cl 8L DIAMETER IN / 1/8 5/ /16 1/16 5/64 / 1/8 5/ /16 / 1/8 5/ / 1/8 5/ / 1/8 5/ / 1/8 5/ /16 / 1/8 5/ MM MIN. 5A AMPERAGE RANGE DUTY CYCLE FOR 5 AC/15 DC MODELS RATED OUTPUT % DUTY CYCLE DUTY CYCLE FOR AC/ DC MODELS RATED OUTPUT 5 15 AC 1 DC 75 1A AC DC 15A A MAX. Power Source Stock No. Description Qty. Price Thunderbolt XL 5 AC/15 DC #9 64* V, 5/6 Hz. Includes 5 ft (1.5 m) power cord w/ V plug Thunderbolt XL AC/ DC #9 686 V, 5/6 Hz. Includes 7 ft (.1 m) power cord Running Gear #4 97 Mounts easily to unit and provides convenient portability. Includes two wheels, two feet and handle. Miscellaneous Stick Electrodes Helmet/Gloves/Scratch Brush Chipping Slag Hammer Wall Receptacle Date: * Work Clamp Ordering Information See charts above Certified to both the Canadian and U.S. Standards for welding equipment % DUTY CYCLE Total Quoted Price: Distributed by: Litho in USA
9 Maxstar 15 S Issued Feb. 8 Index No. DC/7. Stick Welding Power Source Quick Specs Light Industrial Applications Maintenance Repair Shipboard Installation/Repair Farm/Ranch Hobbyist The Power of Blue. Auto-Line provides state-of-the-art flexibility to the end user. The Auto-Line circuitry automatically connects to 115 VAC, singlephase power without removing the covers to relink the power source. No longer is there a concern if you have the correct machine for the shop or job site. Miller s exclusive multi-voltage plug (MVP ) allows connection to 115 or V receptacles without tools choose the plug that fits the receptacle and connect it to the power cord. Portable in the shop or at the job site at 1. lb the shoulder strap allows the end user to easily move from location to location. Thermal overload protection with indicator light helps prevent machine damage if the duty cycle is exceeded or airflow is blocked. Single amperage range allows operator to accurately set amperage on both 115 or V primary power. Improved! New Case and MVP Plugs! Process Stick (SMAW) Maxstar 15 S with X-CASE (# ) comes complete with: Maxstar 15 S (Stick only) 1 ft ( m) MVP power cord MVP plugs 5-15P (115 V, 15 A) and 6-5P ( V, 5 A) X-CASE provides protection in transport and storage 1 ft (4 m) Stick electrode holder with 5 mm Dinse connector 1 ft ( m) work clamp with 5 mm Dinse connector Shoulder strap Input Power 1-Phase Power Amperage Range 115 VAC: 1 A (DC) VAC: 15 A (DC) Max. Open-Circuit Voltage 9 Weight 1. lb (6. kg) Designed Exclusively for STICK WELDING Inverter-based, DC power source has a simple-to-use operator interface providing only the necessary controls in a compact machine. Adaptive Hot Start for Stick arc starts automatically increases the output amperage at the start of a weld should the start require it. Prevents the electrode from sticking and creating an inclusion. Low OCV Stick is a simple design that reduces the open-circuit voltage to 1 16 volts when the welding power source is not in use. This circuit design is now built into the Maxstar 15 S eliminating the need for add-on voltage reducers. Best in class Stick arc characteristics for those demanding jobs. Power Factor Corrected (PFC) for optimum performance especially on 115 V reduces nuisance breaker tripping. Fan-On-Demand power source cooling system operates only when needed, reducing noise, energy use and the amount of contaminants pulled through the machine. Power source is warranted for years, parts and labor. Original main power rectifiers are warranted for 5 years. Miller Electric Mfg. Co. An Illinois Tool Works Company 165 West Spencer Street Appleton, WI USA International Headquarters Phone: USA FAX: Canadian FAX: International FAX: Web Site
10 Specifications (Subject to change without notice.) Input Power Welding Amperage Range Rated Output Amps Input at Rated Output, 5/6 Hz KVA at Duty Cycle KW Max. Open- Circuit Voltage Dimensions Weight 115 VAC 15 A 115 VAC A VAC 7 A 1 A 15 A 7 A at.8 VDC, 1% Duty Cycle 7 A at.8 VDC, 1% Duty Cycle 1 A at 4. VDC, 5% Duty Cycle 1 A at 4. VDC, 1% Duty Cycle 15 A at 6. VDC, % Duty Cycle , 1 16 V* 9, 1 16 V* 9, 1 16 V* H: 9 in (9 mm) W: 5-1/ in (14 mm) D: 1-1/4 in (7 mm) 1. lb (6. kg) *Sense voltage for Stick. Certified by Canadian Standards Association to both Canadian and U.S. Standards. Control Panel Performance Data OUTPUT AMPERES DUTY CYCLE CHART Stick ( V) Stick (115 V A) Stick (115 V 15 A) % DUTY CYCLE VOLT/AMP CURVES Ordering Information Power Source and Options Stock No. Description Qty. Price Maxstar 15 S (only) #97 14 Single-phase, 115 VAC, 5/6 Hz, includes 1 ft (4 m) electrode holder, 1 ft ( m) work clamp, shoulder strap, primary cord and MVP plugs Maxstar 15 S with X-CASE # Includes #97 14 plus carrying case Accessories X-CASE (only) # 184 Carrying case for Maxstar 15 Date: 1. Amperage Adjustment Control. Positive Weld Output Receptacle. Ready Light 4. Overtemperature Light 5. Negative Weld Output Receptacle VOLTS V Stick Max 115/ V Stick Min AMPS Total Quoted Price: 115 V Stick Max Distributed by: Litho in USA
11 STR Issued September Index No. DC/9.5 Maxstar Stick/TIG Welding Power Source Quick Specs Industrial Applications Petro/Chem Fabrication Mechanical Contractors Shipboard Installation Mining Process Piping MRO Processes Stick (SMAW) Lift Stick TIG (GTAW) Lift-Arc Input Power Requires 1- or -Phase Power Amperage Range 5 A Max. Open-Circuit Voltage 8 Weight lb (14.5 kg) The Power of Blue. Easy installation Auto-Line provides state-of-the-art flexibility to the end user. The Auto-Line circuitry automatically connects to 1 46 VAC, single- or three-phase power without removing the covers to relink the power source. No longer is there a concern if you have the correct machine for shop or the job site. NEW! Low OCV Stick is a simple design that reduces the opencircuit voltage to 1 volts when the welding power source is not in use. This circuit design is now built into the Maxstar STR eliminating the need for add-on voltage reducers. Adaptive Hot Start for Stick arc starts automatically increases the output amperage at the start of a weld should the start require it. Prevents the electrode from sticking and creating an inclusion. Optional 4-pack racks are available for multiple operator applications. These are commonly used in construction and shipyard applications. Includes two International-style connectors 5/5. Superior Stick arc performance on all input voltages. Even on the difficult-to-run electrodes like E61. Lift-Arc start provides TIG arc starting without the use of high frequency. Portable in the shop or at the job site at lb the Maxstar STR easily moves from location to location. Inverter-based, DC power source has a simple-to-use operator interface providing only the necessary controls in a compact machine. DIG control allows the arc characteristics to be changed for specific applications and electrodes. Lower the DIG setting for smooth running electrodes like E718 and increase the DIG setting for stiffer, more penetrating electrodes like E61. Remote amperage control provided through 14-pin receptacle on front of the machine. This permits use of standard remote amperage control devices. Power source is warranted for years, parts and labor. Original main power rectified parts are warranted for 5 years. Miller Electric Mfg. Co. An Illinois Tool Works Company 165 West Spencer Street Appleton, WI USA International Headquarters Phone: USA FAX: Canadian FAX: International FAX: Web Site
12 Specifications (Subject to change without notice.) Welding Mode Stick (SMAW) TIG (GTAW) Input Power -Phase 1-Phase -Phase 1-Phase Rated Output 15 A at 6 V, 6% Duty Cycle 15 A at 6 V, 6% Duty Cycle 15 A at 5 V, 5% Duty Cycle 9 A at 4 V, 1% Duty Cycle 175 A at 17 V, 6% Duty Cycle 175 A at 17 V, 6% Duty Cycle 15 A at 16 V, 7% Duty Cycle 11 A at 15 V, 1% Duty Cycle Welding Amperage Range 1 VAC, 1 9 A 46 VAC, 1 A 1 VAC, 1 14 A 46 VAC, 1 A *Indicates idle draw. **Sense voltage for Stick and Lift-Arc TIG. Max. Open- Circuit Voltage 8 VDC, 9 14 VDC** 8 VDC Amps Input at Rated Load Output, 5/6 Hz, 1 V V V 4 V 44 V 46 V KVA KW *.16*.4*.4*.5*.6*.* *.*.5*.* *.5*.*.5*.* *.5*.* *.16*.4*.4*.5*.6*.* *.*.5*.* *.5*.*.5*.*....4*.5*.* Dimensions H: 1-1/ in (4 mm) W: 7-1/ in (191 mm) D: 17-1/ in (445 mm) Net Weight lb (14.5 kg) CSA applied for. Models with CE specifications are available and manufactured according to the Standards IEC and EN Control Panel Maxstar STR Maxstar STR (CE) Output Light. Overtemp Light. Weld Process Selector Switch 4. Amperage Adjustment Control 5. Dig Adjustment Control Control Panel Parameter Values A. Amperage (A) 5 B. Dig Control (%) 1 1
13 Performance Data 5 DUTY CYCLE CHART VAC INPUT 14 OTHER INPUT VOLTAGES OUTPUT AMPERES TIG (115 V INPUT) STICK (115 V INPUT) STICK % DUTY CYCLE Genuine Miller Accessories TIG (GTAW) Torches Diamondback TIG Torches The NEW Diamondback line of ergonomically designed TIG torches from Miller Electric complements the most popular TIG power source line available today. The Diamondback torch line includes both air-cooled and water-cooled models. The air-cooled models range in size from 15 to A. The watercooled models include 5 and 5 A torches. All models are standard with a rigid head. See Diamondback TIG Torch Selector Guide. TIG VOLTS 1 STICK MAX. 1 TIG MAX STICK/ TIG MIN. DIG MAX AMPERES TIG (GTAW) Torch Adapters DA-917F #194 7 Used to adapt a 1-piece 15 or 15 amp air-cooled torch to an International-style connector. DA-6R # Used to adapt a 1-piece amp air-cooled torch to an International-style connector. DA-18L #19 19 Used to adapt a 5 or 5 amp water-cooled torch to an International-style connector. Remote Controls RCC-14 Remote Contactor and Current Control # pin plug Side-to-side rotary-motion fingertip control fastens to TIG torch using two Velcro straps. Includes 8 ft (8.5 m) control cord. Great for production or contractors that need quick ramp-up. VOLTS STICK/ TIG MIN. STICK MAX. TIG MAX. DIG MAX AMPERES RCCS-14 Remote Contactor and Current Control #4 688 Up-and-down rotary-motion fingertip control fastens to TIG torch using two Velcro straps. Includes 8 ft (8.5 m) control cord. Great for applications that require a finer amperage control. RFCS-14 HD Foot Control # New design with larger, more stable base and heavier cord that can exit front, back or sides of pedal. Provides remote current and contactor control and includes ft (6 m) cord and 14-pin plug. RHC-14 Hand Control #19 4 Miniature hand control for remote current and contactor control. Dimensions: 4 x 4 x -1/4 in (1 x 1 x 8 mm). Includes ft (6 m) cord and 14-pin plug. International-Style Connectors (Will accept Dinse or other international connectors.) Note: All Maxstar power sources are equipped with International-style connectors for secondary connections. (Power source is shipped with two 5-mm male International-style plugs for use with #1 or # AWG size cable.) International-Style Connector Kit # mm Accepts #1 or # AWG cable size. Required if male plugs shipped with power source must be replaced or if additional plugs are needed. Kit includes one International-style male plug which attaches to the work and/or weld cables and plugs into the Internationalstyle receptacles on the power source. Extension Kit for International-Style Cable Connectors # mm Accepts #1 or # AWG size cable. Used to adapt or extend weld and/or work cables. Kit includes one male International-style plug and one in-line female Internationalstyle receptacle. International/Tweco Adapter #4 465 A one-piece adapter which has an International-style male plug (to power source) on one end and a female Tweco receptacle (for weld cable connection) on other end. International/Cam-Lok Adapter #4 466 A one-piece adapter which has an International-style male plug (to power source) on one end and a Cam-Lok receptacle (for weld cable connection) on other end.
14 CST (Maxstar ) Rack Rugged enclosure provides a simple means for protecting and transporting multiple welding power sources for construction, power plant turn-arounds, and shipbuilding applications. Light weight and small footprint for easy transportation. Low weight enables the use of elevators to move the rack. Top cover protects machines from falling debris. Lifting eye simplifies transportation using crane or overhead lifting device. Lift truck side and end fork pockets. One main disconnect box with fused circuit breaker switches for each machine. Common output ground connection (for same polarity use only). CST Rack Specifications (Subject to change without notice.) Power Source Used Input Power to Rack Rack Capacity Dimensions Net Weight Maxstar STR 46 V, 6 Hz, Three-Phase 4 H: 59-/8 in (158 mm) W: 4 in (19 mm) D: 4-/8 in (87 mm) 98 lb (15 kg) Ordering Information Power Source and Options Stock No. Description Qty. Price Maxstar STR # VAC, 5/6 Hz # VAC, 5/6 Hz, CE CST (Maxstar) Rack # Empty Rack #97 79 With four Maxstar STRs for 46 V TIG Accessories Diamondback TIG Torches See Diamondback TIG Torch Selector Guide TIG Torch Adapters #194 7 DA-917F # DA-6R #19 19 DA-18L Consumables/Tungsten Gas Cylinder/Hose and Fittings Remote Controls See Parts Guide RCC-14 # Remote current side-to-side rotary control RCCS-14 #4 688 Remote current up and down rotary control RFCS-14 HD # Remote current foot pedal control RHC-14 #19 4 Remote current hand control International-Style Connectors International-Style Connector Kit # mm Extension Kit for International-Style # mm International/Tweco Adapter #4 465 A one-piece adapter with International-style male plug International/Cam-Lok Adapter #4 466 A one-piece adapter with International-style male plug Date: Total Quoted Price: Distributed by: Litho in USA
15 CST 8 Issued Feb. 8 Index No. DC/9.55 Stick/TIG Welding Power Source Quick Specs Industrial Applications Power Plant Construction Petrochemical Construction Maintenance and Repair Shipbuilding Processes Stick (SMAW) TIG (GTAW) Lift-Arc Input Power Requires - or 1-Phase Power Amperage Range 5 8 A Max. Open-Circuit Voltage 79 V Weight 41 lb (18.6 kg) The Power of Blue. Superior Stick arc performance even on the difficult-to-run electrodes like E61. Adaptive Hot Start for Stick arc starts automatically increases the output amperage at the start of a weld should the start require it. Prevents the electrode from sticking and creating an inclusion. Lift-Arc start provides TIG arc starting without the use of high frequency. Easy To Install with a new switch on the outside of the package, the machine can be changed between low and high input voltage ranges. Also, since the switch is on the back, input voltages can be changed without removal from inverter racks. Optional 4- or 8-pack racks are available for multiple operator applications. These are commonly used in construction and shipyard applications. All CST controls including the power switch are located on front of the machine for easy access. Portable in the shop or at the job site at 41 lb the CST 8 is easily moved from location to location. Remote amperage control provided through 14-pin receptacle on front of the machine. This permits use of standard remote amperage control devices. Tweco or Dinse-style connectors are available on the CST 8. 6 ft power cable included. Power source is warranted for years, parts and labor. Original main power rectified parts are warranted for 5 years. Miller Electric Mfg. Co. An Illinois Tool Works Company 165 West Spencer Street Appleton, WI USA International Headquarters Phone: USA FAX: Canadian FAX: International FAX: Web Site
16 Specifications (Subject to change without notice.) Description CST-8, -/ Dinse CST-8, -/ Tweco CST-8, 8-/4-46 Dinse CST-8, 8-/4-46 Tweco Welding Mode Stick (SMAW) TIG (GTAW) Stick (SMAW) TIG (GTAW) Control Panel Input Power Rated Output -Phase 8 A at 1. V, 5% Duty Cycle 1-Phase -Phase 1-Phase A at 8 V, 1% Duty Cycle A at 8 V, 5% Duty Cycle* 15 A at 6 V, 1% Duty Cycle* Welding Amperage Range 5 8 A 5 A Max. Open- Circuit Voltage 77 VDC Amps Input at Rated Load Output, 5/6 Hz, 8 V V V 4 V 44 V 46 V 575 V *Output ratings on V single-phase are reduced to comply with CSA current limitation on input power cable. CSA approval. 1PM approval. 8 A at 1. V, 5% Duty Cycle A at 8 V, 1% Duty Cycle A at 8 V, 5% Duty Cycle* 15 A at 6 V, 1% Duty Cycle* 5 8 A 5 A KVA 14.6 KW Dimensions 1. H: 1-1/ in (4 mm) 6.4 W: 7-1/ in (191 mm) D: 18 in 6.6 (457 mm) Net Weight 41 lb (18.6 kg) 67 VDC H: 1-1/ in (4 mm) 41 lb (18.6 kg) W: 7-1/ in (191 mm) D: 18 in (457 mm) Output Light. On/Off Switch. Weld Process Selector Switch 4. Overtemp Light 5. Amperage Adjustment Control (5 8 Amps) 1 OFF ON LIFT-ARC TIG STICK EXX18 SOFT STIFF SOFT STIFF STICK EXX POWER PROCESS SELECT AMP ADJUST CST 8MILLER ELECTRIC MFG. CO. APPLETON, WI Performance Data OUTPUT AMPERES Phase Operation 1-Phase Operation DUTY CYCLE CHART TIG % DUTY CYCLE AMPERAGE VOLTAGE VOLT/AMP CURVE AT 15 AMPS XX18 TIG XX1 Setpoint 15 Amps XX18 Soft XX18 Stiff, XX1 Soft XX1 Stiff
17 Genuine Miller Accessories TIG (GTAW) Torches Remote Controls Weldcraft TIG Torches The Weldcraft line of TIG torches complements the most popular TIG power source line available today. The Weldcraft torch line includes both air-cooled and water-cooled models. Available with genuine Weldcraft parts. #WP-17V-1-15 A, 1 ft (.7 m) air-cooled torch with valve, two-piece cable. #WP-17V-5-15 A, 5 ft (7.6 m) torch with valve, two-piece cable. #WP-6V-1- A, 1 ft (.7 m) air-cooled torch with valve #WP-6V-5- A, 5 ft (7.6 m) air-cooled torch with valve These two-cable TIG torches require the installation of a Dinse Connector (4418) or Tweco Style Connector (195115) depending on the CST Model Connector Type. RCC-14 Remote Contactor and Current Control* # pin plug Side-to-side rotary-motion fingertip control fastens to TIG torch using two Velcro straps. Includes 8 ft (8.5 m) control cord. Great for production or contractors that need quick ramp-up. RCCS-14 Remote Contactor and Current Control* #4 688 Up-and-down rotary-motion fingertip control fastens to TIG torch using two Velcro straps. Includes 8 ft (8.5 m) control cord. Great for applications that require a finer amperage control. RFCS-14 Foot Control* #4 554 Foot pedal provides remote current and contactor control. Includes ft (6 m) cord and 14-pin plug. RHC-14 Hand Control* #19 4 Miniature hand control for remote current and contactor control. Dimensions: 4 x 4 x -1/4 in (1 x 1 x 8 mm). Includes ft (6 m) cord and 14-pin plug. RFCS-14 HD Foot Control* # For all Miller solid-state power sources after serial number JK This new design increases stability with a larger base, and durability with a heavier cord. Maximum flexibility is accomplished with a reconfigurable cord that can exit the front, back or either side of the pedal. Foot pedal provides remote current and contactor control. Includes ft (6 m) cord and 14-pin plug. *Note: The remote controls provide amperage control only on the CST 8, no remote contactor control. Cable Connectors and Adapters Note: The Dinse version of the CST 8 includes one set of male connectors. The tweco version does not. International-Style Connector # mm Accepts #1 or # AWG cable size. Required if male plugs shipped with power source must be replaced or if additional plugs are needed. Kit includes one International-style male plug which attaches to the work and/or weld cables and plugs into the Internationalstyle recep tacles on the power source. Extension Kit for International-Style Cable Connectors # mm Accepts #1 or # AWG size cable. Used to adapt or extend weld and/or work cables. Kit includes one male International-style plug and one in-line female Internationalstyle receptacle. International/Tweco Adapter #4 465 A one-piece adapter which has an International-style male plug (to power source) on one end and a female Tweco receptacle (for weld cable connection) on other end. International/Cam-Lok Adapter #4 466 A one-piece adapter which has an International-style male plug (to power source) on one end and a Cam-Lok receptacle (for weld cable connection) on other end. Tweco/Dinse Adapter # A one-piece adapter which has a Twecostyle male plug (to power source) on one end and a female Dinse or International-style receptacle (for weld cable connection) on other end. Tweco-Style Connector 5 mm # Accepts #1 or # AWG cable size. Kit includes one Tweco-style male plug which attaches to the work and/or weld cables and plugs into the receptacle on the power source.
18 CST 8 Rack (See Index No. DC/18.8 for additional information.) Shown with optional running gear. Ordering Information Power Source and Options Stock No. Description Qty. Price CST 8 w/ Dinse-style connectors* # / VAC, 5/6 Hz CST 8 w/ Tweco-style connectors* # / VAC, 5/6 Hz CST 8 w/ Dinse-style connectors* # /4 46 VAC, 5/6 Hz CST 8 w/ Tweco-style connectors* # /4 46 VAC, 5/6 Hz Power Source Racks and Options CST 8 Rack w/ Dinse-style connectors* #97 45 Rack with 4 CST 8, //46/575 VAC (Includes 5 A fuses for 46 V) CST 8 Rack w/ Tweco-style connectors* #97 47 Rack with 4 CST 8, //46/575 VAC (Includes 5 A fuses for 46 V) CST 8 Rack w/ Tweco-style connectors* #97 65 Rack with 8 CST 8, //46/575 VAC (Includes 5 A fuses for 46 V) Running Gear for Rack # For 4-Pack Rack # For 8-Pack Rack Fuse # amp fuse for or -volt input (Order 1 per 4-pack rack) #1 541 amp fuse for 575-volt input (Order 1 per 4-pack rack) TIG Accessories Weldcraft TIG Torches See page The rack provides a simple means of protecting and transporting welding power sources for construction, power plant turnarounds, and shipbuilding applications. The CST 8 Rack s low weight (4 lb fully loaded) enables use of elevators to move the rack. Top cover to protect the machines from falling debris. Meets NEC requirements with appropriate fuses. Lift truck side and end fork pockets. CST Rack Specifications Power Source CST 8 Input Power to Rack //46/575 VAC, 6 Hz, -Phase (Subject to change without notice.) Capacity 4 Remote Controls RHC-14 Remote Control #19 4 Remote current hand control RCC-14 # Remote current side-to-side rotary control RCCS-14 #4 688 Remote current up and down rotary control RFCS-14 #4 554 Remote current foot pedal control RFCS-14 HD # Remote current foot pedal control with ft (6 m) cord and 14-pin plug Extension Cord for Remote Controls # ft (7.6 m) # ft (15. m) # ft (.8 m) Cable Connectors and Adapters International-Style Connector # mm Extension Kit for International-Style # mm International/Tweco Adapter #4 465 A one-piece adapter with International-style male plug International/Cam-Lok Adapter #4 466 A one-piece adapter with International-style male plug Lifting eye simplifies transportation using crane or overhead lifting device. One main disconnect box with fused circuit breaker switches for each machine. Common output ground connection (for same polarity use only). CSTs can be paralleled for Air Carbon Arc cutting. Running gear (optional). Tweco-style Connectors Tweco-style Connector # mm Adapter, Tweco/International # One-piece adapter with Tweco-style male connector and international-style female connector 8 Dimensions H: 5-/4 in (189 mm) W: 5-1/ in (648 mm) D: 6-1/ in (67 mm) H: 5-/4 in (189 mm) W: 46 in (1165 mm) D: 6-1/ in (67 mm) Net Weight 55 lb (161 kg) 64 lb (9 kg) Date: *The Dinse version of the CST 8 includes one set of male connectors. The Tweco version does not. Total Quoted Price: Distributed by: Litho in USA
19 SRH-444 Issued April 6 Index No. DC/7. Stick Welding Power Source Quick Specs Heavy Industrial Applications Steel Erection and Pipe Welding Tank/Pressure Vessel Fabrication Maintenance/Repair/Construction Shipbuilding, Refineries, and Foundries Chemical and Steel Manufacturing Facilities Processes Stick (SMAW) Air Carbon Arc (CAC-A) Cutting and Gouging Input Power -Phase Power Rated Output 4 A at 6 VDC, 6% Duty Cycle Weight 784 lb (56 kg) The Power of Blue. Superior arc welding performance provides outstanding Stick welding and eliminates the need for rewelds. Two wide amperage ranges for fine adjustment allows exact control of weld amperage. Remote amperage control receptacle can easily connect remote amperage control. Superior 61 Stick electrode performance offers reliable puddle control with open root, full-penetration welding. Infinite amperage control allows precise weld output adjustment; you always get the exact heat you need to produce a better weld. Easy-to-install running gear has large wheels for smoother mobility. Control-circuit overload breaker allows for quick resetting and eliminates the need to keep fuses on hand. Built-in Hot Start makes it easy to start difficult-to-start Stick electrodes, such as E61 and E718. High/low output terminals conveniently let you choose between two different amperage ranges for improved output control. Specifications (Subject to change without notice.) Rated Output 4 Amps at 6 VDC, 6% Duty Cycle Welding Amperage Range Amps Input at Rated Output, Three-Phase, 6 Hz 8 V V 46 V 575 V KVA KW Dimensions H: -1/4 in (768 mm) W: -1/ in (57 mm) D: 5-/4 in (98 mm) Net Weight 784 lb (56 kg) Power source is warranted for years, parts and labor. Original main power rectified parts are warranted for 5 years. Miller Electric Mfg. Co. An Illinois Tool Works Company 165 West Spencer Street Appleton, WI USA International Headquarters Phone: USA FAX: Canadian FAX: International FAX: Web Site
20 Control Panel Performance Data 1 POWER ON OFF OFF 4 5 WELD AMPS DUTY CYCLE CHART RATED OUTPUT SRH % DUTY CYCLE 4 AMP 1. Remote Amperage Control Receptacle. Remote Amperage Switch. Circuit Breaker CB1 4. Power Switch 5. Amperage Adjustment Control Miller Accessories RHC- Remote Control #4 56 ft (6 m) # ft (.5 m) Remote hand amperage control for all SRH models. Supplied with a cable and plug. No. Running Gear # Four 8 in ( mm) poly/ rubber blend wheels with in (76 mm) towing handle. Ordering Information Stick Hook-Up Accessories # Includes 5 ft (15. m) No. / electrode cable with electrode holder and lug, and 5 ft (15. m) No. / work cable with work clamp. No. 4WA Welding Accessories #4 45 Includes 5 ft (1.7 m) No. / electrode cable with electrode holder and lug, ft (9 m) No. / work cable with lug, welding helmet and wire brush. DC VOLTS VOLT/AMP CURVE SRH A = LOW RANGE 6 B = HIGH RANGE 5 4 B A DC AMPS Voltage-Sensing Wire Feeders SuitCase 8VS Wire Feeder # SuitCase X-TREME 1VS Wire Feeder #195 5 Lightweight, portable, voltage-sensing wire feeders include secondary contactor and gas valve. Require drive roll kit. See Lit. Index Nos. M/6.4 and M/6.41. Power Source and Options Stock No. Description Qty. Price SRH-444 # //46 V, 6 Hz #9 75 /46/575 V, 6 Hz Accessories RHC- Remote Control #4 56 Includes ft (6 m) cable and plug # Includes 1 ft (.5 m) cable and plug No. Running Gear # Stick Hook-Up Accessories # Includes 5 ft (15. m) No. / electrode cable with electrode holder and lug, and 5 ft (15. m) work cable with work clamp No. 4WA Welding Accessories #4 45 Includes 5 ft (1.7 m) No. / electrode cable with electrode holder and lug, ft (9 m) No. / work cable with lug, welding helmet and wire brush SuitCase 8VS # See Lit. Index No. M/6.4 SuitCase X-TREME 1VS #195 5 See Lit. Index No. M/6.41 Date: Total Quoted Price: Distributed by: Litho in USA
21 Gold Series Issued April 7 Index No. DC/8.1 Star Stick Welding Power Source Quick Specs Heavy Industrial Applications Steel Erection Pipe Welding Tank/Pressure Vessel Fabrication Maintenance/Repair Shipbuilding Construction Refineries Chemical Manufacturing Facilities Steel Manufacturing Facilities Foundries Processes Stick (SMAW) TIG (GTAW) Air Carbon Arc (CAC-A) Cutting and Gouging Flux Cored (FCAW) MIG (GMAW) Spray Transfer when using a Voltage-Sensing Wire Feeder Input Power /4: -Phase Power 45/6: -Phase Power 65/85: -Phase Power Rated Output /4: A at VDC, 6% Duty Cycle 45/6: 45 A at 8 VDC, 6% Duty Cycle 65/85: 65 A at 44 VDC, 6% Duty Cycle Weight /4: 5 lb (16 kg) 45/6: 44 lb (18 kg) 65/85: 55 lb (9 kg) The Power of Blue. Superior arc welding performance with Stick and TIG welding. 115 V duplex receptacle provides 15 amps of auxiliary power. Built-in arc control lets you get in tight without sticking the electrode. An electrode compensation circuit ensures consistent arc control performance regardless of the electrode size. Hot Start makes it easier to start difficult-to-start Stick electrodes such as E-61 and E-718. Simple control panel features single range amperage adjustment. Provides easy, efficient operation. Optional digital meters for voltage and amperage. Large displays are easy to read, even at ft (9. m). Line voltage compensation ensures consistent weld performance by keeping output power constant even if primary input power varies by ±1%. 14-pin receptacle provides quick, direct connection to Miller 14-pin remote controls and switches. Gold Star 45/6 Power efficient, exceptional value and return on your investment. Fan-On-Demand operates only when needed reducing noise, power consumption, and the amount of airborne contaminants pulled through the machine. Enclosed circuit boards provide additional protection from contaminants resulting in longer service life. Thermal overload protection light indicates power shutdown. Helps prevent machine damage if the duty cycle is exceeded or airflow is blocked. PC board protection prevents the wire feeder power or other stray voltages (less than 115 VAC) from harming the power source PC board. Power cord strain relief provided for your convenience at installation. Power source is warranted for years, parts and labor. Original main power rectified parts are warranted for 5 years. Miller Electric Mfg. Co. An Illinois Tool Works Company 165 West Spencer Street Appleton, WI USA International Headquarters Phone: USA FAX: Canadian FAX: International FAX: Web Site
22 Gold Star /4 Specifications (Subject to change without notice.) Rated Output A at VDC, 6% Duty Cycle Amperage Range A Max. Open- Circuit Voltage 68 VDC Amps Input at Rated Output, 5/6 Hz V V 8 V 4 V 44 V 46V 575 V KVA KW Dimensions H: in (76 mm) including lift eye W: in (585 mm) D: -1/ in (775 mm) including strain relief Net Weight 5 lb (16 kg) Gold Star and 4 (without CE) certified to both the Canadian and U.S. Standards for welding equipment. 5 Hz models with CE Specifications are manufactured according to the Standards IEC and EN Control Panel Arc Force (DIG) Control. Polarity Selector Switch*. Output Switch (Contactor) 4. Remote Amperage Control Switch 5. Hot Start Switch 6. Digital Meters (Optional) 7. Amperage Adjustment Control 8. Power Switch with Indicator Light 9. High Temperature Shutdown Light *Note: Polarity Selector Switch is not standard on 4 model. Performance Data DUTY CYCLE CHART VOLT/AMP CURVE CC WELDING AMPS RATED OUTPUT DC VOLTS MIN. SMAW ARC FORCE MAX. SMAW ARC FORCE MIN. MAX. SMAW GTAW % DUTY CYCLE DC AMPS
23 Gold Star 45/6 Specifications (Subject to change without notice.) Rated Output 45 A at 8 VDC, 6% Duty Cycle Amperage Range 59 A Max. Open- Circuit Voltage 71 VDC Amps Input at Rated Output, 5/6 Hz V V 8 V 4 V 44 V 46 V 575 V KVA KW Dimensions H: in (76 mm) including lift eye W: in (585 mm) D: 8 in (966 mm) including strain relief Net Weight 44 lb (18 kg) Certified to both the Canadian and U.S. Standards for welding equipment. 5 Hz models with CE Specifications are manufactured according to the Standards IEC and EN-6974 Control Panel Arc Force (DIG) Control. Polarity Selector Switch*. Output Switch (Contactor) 4. Remote Amperage Control Switch 5. Hot Start Switch 6. Digital Meters (Optional) 7. Amperage Adjustment Control 8. Power Switch with Indicator Light 9. High Temperature Shutdown Light *Note: Polarity Selector Switch is not standard on 6 model. Performance Data DUTY CYCLE CHART VOLT/AMP CURVE CC WELDING AMPS RATED OUTPUT DC VOLTS SMAW ARC FORCE SMAW ARC FORCE MIN MAX MIN MAX SMAW GTAW 7 % DUTY CYCLE DC AMPS
24 Gold Star 65/85 Specifications (Subject to change without notice.) Rated Output 65 A at 44 VDC, 6% Duty Cycle Amperage Range 5 85 A Max. Open- Circuit Voltage 71 VDC Amps Input at Rated Output, 5/6 Hz V 8 V 4 V 44 V 46 V 575 V KVA KW Dimensions H: in (76 mm) including lift eye W: in (585 mm) D: 8 in (966 mm) including strain relief Net Weight 55 lb (9 kg) Gold Star 65 and 85 (without CE) certified to both the Canadian and U.S. Standards for welding equipment. 5 Hz models with CE Specifications are manufactured according to the Standards IEC and EN Control Panel Arc Force (DIG) Control. Polarity Selector Switch*. Output Switch (Contactor) 4. Remote Amperage Control Switch 5. Hot Start Switch 6. Digital Meters (Optional) 7. Amperage Adjustment Control 8. Power Switch with Indicator Light 9. High Temperature Shutdown Light *Note: Polarity Selector Switch is not standard on 85 model. Performance Data DUTY CYCLE CHART VOLT/AMP CURVE CC WELDING AMPS RATED OUTPUT 4 % DUTY CYCLE DC VOLTS MIN. SMAW ARC FORCE MAX. SMAW ARC FORCE MIN. MAX. SMAW GTAW DC AMPS 4
25 Genuine Miller Options Digital Meters #4 81 Field For Gold Star models after serial no. KG Easy-to-install, front-panel-mount, digital amp and volt meters. Air Filter Kit #4 99 Field Helps protect internal components from dust and dirt, reducing need for maintenance and providing extended service life. Ground Current Sensor # Field Disables power source if weld current is present on primary ground. Polarity Switch #4 1 Field For Gold Star 4 #4 14 Field For Gold Star 6 and 85 Allows operators to switch from DCRP or DCEN for TIG or Stick applications without removing cables. Genuine Miller Accessories Process Control Selector #4 87 Allows you to easily change weld processes from TIG to Stick without changing cables. Can be used with any constant-current, constant-voltage or multiprocess CC/CV welding power source. Standard Cylinder Rack #4 887 Holds two cylinders. Only installs on Standard Running Gear. Stick Hook-Up Kit # ft (15. m) / cable. Kit includes electrode holder, weld cable and work cable with clamp. Coolant Systems For more information, see Miller Coolant Systems Lit. Index No. AY/7.. Standard Running Gear #4 886 The large 1 in (54 mm) rear wheels and 5 in (17 mm) front casters on this running gear provide excellent mobility on the shop floor, making it easier to move the power source around and over cables and cracks. Very easy to install. Handles double as weld cable holder. 5
26 Genuine Miller Accessories (Continued) Wire Feeders HF-51D-1 High-Frequency Arc Starter/Stabilizer #4 88 This portable 5 amp, 6% duty cycle unit adds high frequency to the welding circuit to help start the arc when using the TIG (GTAW) process. Operates on 115 VAC 5/6/1 Hz. See Lit. Index No. AY 5.1. Remote Controls and Switches Remote On/Off Control #4 869 Allows you to turn your Gold Star on or off from a distance of ft (6 m). This is especially useful if your power source is located up in a mezzanine. Connects to the power source s terminal strip. RCCS-14 Remote Contactor and Current Control #4 688 Up-and-down rotary-motion fingertip control. Great for applications that require a finer amperage control. Includes 8 ft (8.5 m) control cord. RHC-14 Hand Control #19 4 ft (6 m) cord # ft (.5 m) cord Miniature hand control with 14-pin plug for remote current and contactor control. Dimensions: 4 x 4 x -1/4 in (1 x 1 x 8 mm). SuitCase 8VS # X-Treme 1VS #195 5 Lightweight, portable wire feeder for a variety of wires up to.6 in. Holds up to an 8 in or 1 in spool of wire. See Lit. Index Nos. M/6.4 and M/6.41. RMLS-14 #19 7 Momentary- and maintained-contact rocker switch for contactor control. Push forward for maintained contact and back for momentary contact. Includes ft (6 m) cord and 14-pin plug. RFCS-14 Foot Control #4 554 Heavy-duty foot current and contactor control. Includes ft (6 m) cord and 14-pin plug. RCC-14 Remote Contactor and Current Control # Rotary-motion (side to side) fingertip control. Fastens to TIG torch using two Velcro strips. Allows complete current and contactor control at operator s fingertips. Includes 8 ft (8.5 m) cord and plug. Extension Cables for 14-Pin Plugs to 14-Pin Sockets # ft (7.6 m) # ft (15. m) # ft (.8 m) Extension cords make a direct connection between the power source and the accessory control. No messy splicing or adapting required. 6
27 Notes 7
28 Ordering Information Equipment and Options Stock No. Description Qty. Price Power Source Gold Star #9 7* -8//46 V, 6 Hz #9 98* /46/575 V, 6 Hz Gold Star 4 #97 8** 8/4/44 V, 5 Hz w/ce Gold Star 45 #9 74* -8//46 V, 6 Hz #9 4* /46/575 V, 6 Hz Gold Star 6 #97 8** 8/4/44 V, 5 Hz w/ce Gold Star 65 #9 4* /46/575 V, 6 Hz Gold Star 85 #97 84** 8/4/44 V, 5 Hz w/ce Digital Meters #4 81 Field. For models after serial no. KG Air Filter Kit #4 99 Field Ground Current Sensor # Field Polarity Switch #4 1 For Gold Star 4 #4 14 For Gold Star 6 and 85 Stick Accessories Stick Hook-Up Kit # / cable, 5 ft. Includes electrode holder, weld cable and work cable with clamp. Stick Electrodes TIG Accessories HF-51D-1 #4 88 HF Arc Starter/Stabilizer. See Lit. Index No. AY/5.1 Torch, Tungsten and Consumables Gas Cylinder, Gas Hose and Fittings Remote Controls Remote On/Off #4 869 RMLS-14 #19 7 Rocker switch RCC-14 # Fingertip control (side to side) RCCS-14 #4 688 Fingertip control (up and down) RHC-14 #19 4 Hand control with ft (6 m) cord # Hand control with 1 ft (.5 m) cord RFCS-14 #4 554 Foot control Extension Cables See page 6 Wire Feeders SuitCase 8VS/X-Treme 1VS #194 89/195 5 See Lit. Index No. M/6. Miscellaneous Process Control Selector #4 87 Standard Running Gear #4 886 Cylinder Rack/Lift #4 5 Standard Cylinder Rack #4 887 Primary Power Cable Secondary Welding Cables Work Cable and Clamp Date: Total Quoted Price: * ** Certified to both the Canadian and U.S. Standards for welding equipment. 5 Hz models with CE Specifications are manufactured according to the Standards IEC and EN Conforms with NEMA EW 1 Electric Arc Welding Power Source, Class I (1). Distributed by: Litho in USA
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