TECHNICAL SPECIFICATION SHEET
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1 TECHNICAL SPECIFICATION SHEET ZORC is a unique high frequency transient over voltage surge suppressor for the protection of motors, transformers and generators from steep wave-front, short rise-time, high magnitude, spikes, surges and other transient voltages, generated by switching and certain other sources. The protective characteristics of ZORC provide comprehensive insulation co-ordination with both the CIGRë and IEEE motor impulse voltage withstand characteristics at all practical surge magnitudes and rise times. Specification 3 Phase standard ZORC Unit Rated Voltage (L-L) Voltage Range Rated Frequency Hz 50/60 50/60 50/60 50/60 50/60 50/60 50/60 Rated per µf M3-0.1 P3 0.2 % -5 / / / / / / / +10 Ω Insulator BIL C -20 / / / / / / / +50 F -4 / / / / / / / 122 TH(V)D % Dielectric type All-film All-film All-film All-film All-film All-film All-film 0.1 Installation Bushing type kg lb mm 343x435x x435x x435x x435x138 0x480x105 0x480x105 0x480x x Min 16mm² to 25mm² (to earth) / in² to in² (to ground) Ceramic Three Nm 20 ft lb Stainless steel (3 Cr 12) with thickness of 1.6mm / es Connection Product codes M3-3 P3-3 M P M3-6 P3-6 YN M3-7.2 P3-7.2 M3-11 P3-11 M P M3-13.8
2 Specification 1 Phase standard ZORC Unit Rated Voltage (L-L) Voltage Range Rated Frequency Hz 50/60 50/60 50/60 50/60 50/60 50/60 Rated per µf M1-0.1 P % -5 / / / / / / +10 Ω Insulator BIL NA NA C -20 / / / / / / +50 F -4 / / / / / / 122 TH(V)D % Dielectric type All-film All-film All-film All-film All-film All-film NA NA Installation kg lb mm 116x177x72 116x177x72 0x480x105 0x480x105 0x480x x515x x 6.97 x x 6.97 x x Min 16mm² to 25mm² (to earth) / in² to in² (to ground) Bushing type D-116 D-116 Ceramic Ceramic Ceramic Ceramic Nm NA NA ft lb NA NA One Stainless steel (3 Cr 12) with thickness of 1.6mm / es Product codes M1-3 M1-6 M1-11 P1-11 M P M M1-15
3 Specification 3 Phase compact ZORC Unit LVZ400 LVZ550 LVZ690 LVZ1000 Rated Voltage (L-L) Voltage Range Rated Frequency Hz 50/60 50/60 50/60 50/60 50/60 50/60 50/60 Rated per µf % -5 / / / / / / / +10 Ω Insulator BIL NA NA NA NA C -20 / / / / / / / +50 F -4 / / / / / / / 122 TH(V)D % Dielectric type All-film All-film All-film All-film All-film All-film All-film Installation NA NA NA NA kg lb mm Min 16mm² to 25mm² (to earth) / in² to in² (to ground) Min 4mm² to 16mm² (to earth) / in² to in² (to ground) Bushing type Ceramic Terminal Housing Three NA NA NA NA Nm 20 NA NA NA NA ft lb NA NA NA NA None Paint primer Stainless steel (3 Cr 12) with thickness of 1.6mm / es Aerofin Epoxy Primer Beige ( ) Thanacryl Polyurethane Enamel (700-Line) Mild Steel (Commercial quality) Powder Coated Grey 631 Connection YN YN Product codes M3C-3 M3C M3C-6 LVZ400 LVZ550 LVZ690 LVZ1000
4 Specification 1 Phase ZORC RC Suppressor Unit Rated Voltage (L-L) Voltage Range Rated Frequency Hz 50/60 50/60 50/60 50/60 50/60 Rated per µf % -5 / / / / / +10 Ω Insulator BIL C -25 / / / / / +50 F -4 / / / / / 122 TH(V)D % Dielectric type All-film All-film All-film All-film All-film Installation Bushing type kg lb mm 343 x x x x x 1310 x 117 x 433 x 433 x 433 x x x x x x51.57 x 4.6 x x x x Min 16mm² to 25mm² (to earth) / in² to in² (to ground) Ceramic One Nm 20 ft lb Stainless steel (3 Cr 12) with thickness of 1.6mm / es Configuration One unit Two units (cans) per values above are consolidated for 2 cans Product codes M1-22 M1-25 M1-33 M1-36 M1-40
5 Standards Quality Management System Overall manufacturing compliance ISO 9001: 8 (Dekra Certification) IEC : 5 / ANSI, IEEE 18 / NEMA CP-1 / VDE 0560 part 410 / CIGRé Testing Manufacturing tests Field tests Each ZORC surge suppressor is routine tested prior to dispatch. Test certificates are available. Check for obvious physical damage (broken bushing, leaking impregnate, bulging tank, etc.) Measure the capacitance from each to earth and check that it is within 10% of nominal (0.1 or 0.2µF, as stamped on the ZORC rating plate). Use a hand-held capacitance meter or apply a known low voltage (e.g. 230V ac) between each and earth, measure the currents, and calculate the capacitance. With the ZORC line connections bonded together, and using a dc cable test set, test between line and earth for 10 seconds. Confirm there are no dielectric breakdowns or audible discharges. Additional Considerations Maintenance Inspection A ZORC is maintenance-free, requiring only periodic cleaning of bushings in contaminated areas. Equipment should be inspected periodically for failure or leaks. This check can be made after de-energising and following Safety Instruction, Shock Hazard detailed elsewhere in this document. The use of hoses in the vicinity of an open ZORC installation must be avoided. Testing can be carried out once a year. Inspect the ZORC for dirty, broken or chipped bushings. Physical damage to the casing. Earth & the leads. The casing earth and leads should not be corroded. Inspect casing for any bulging. (Needs to be removed from service immediately). Inspect very carefully for oil leaks. (Needs to be removed from service immediately). General Hazardous location certification Life expectancy Warranty Further documentation available Class 1 Div 2 Certification of ExN (Non Sparking) available on 3.3/6.6/11 Units, Temp Classes T1-T5, SABS years on all models 12 month factory warranty ZORC Operating Manual ZORC Instructions for Safe Use Faradol 810 MSDS
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