W Series Data Sheet 125, 250 Watt AC-DC and DC-DC DIN-Rail Converters

Transcription

1 , 0 Watt AC-DC and DC-DC DIN-Rail Converters, 0 Watt AC-DC (DC-DC) Converters Convert Select Features RoHS lead-free-solder and lead-solder-exempted products are available Rugged mm DIN-rail snap-fit design Class I equipment Universal AC-input or DC-input (66 0 or 90 0 VDC) with single stage conversion Power factor correction, harmonics IEC/EN Virtually no inrush current Immunity to IEC/EN , -, -, -, -6, -8, - Emissions according to EN 0/0 Very high efficiency; up to 89% Short-term output peak power capability, rectangular current limiting characteristic Single or two independently regulated outputs with,, 6, or 8 V Outputs no-load, overload, and short-circuit proof PCBs coated by protective lacquer Very high reliability 8." Safety-approved to IEC/EN and UL/CSA nd Ed., UL 08 listed components 0.0".9" not EW Description The Convert Select front end series represents a family of DIN-rail mountable DC-DC and AC-DC converters with power factor correction. The converters have been designed according to the latest industry requirements and standards. The converters are ideal for use in outdoor and other demanding applications to power building control systems, factory automation, industrial controls, instrumentation, electromagnetic drives, fans, and other DC loads. Different models are available with a single output or two independently regulated, electrically isolated outputs with,, 6, or 8 V. Special models for battery charging are available. The EW models are particularly suitable for 0 V railway applications; they have been designed in accordance with the railway standards EN 0 and EN 0. Key features of the Convert Select line include power factor correction with low harmonic distortion, negligibly low inrush current, high immunity to transients and surges, and low electromagnetic emissions. Internal protection circuits such as input over- and undervoltage lockout, thermal protection, as well as output overvoltage protection by a second control loop ensure safe operation of the final system. The outputs deliver an electrically-isolated Safety Extra Low Voltage (SELV) and low output noise. They are no-load, Table of Contents Page Page Description... Model Selection... Functional Description... Electrical Input Data... 6 Electrical Output Data... 8 Electromagnetic Compatibility (EMC)... Immunity to Environmental Conditions... 6 Mechanical Data... 7 Safety and Installation Instruction... 8 Description of Options... Accessories... Copyright 0, Bel Power Solutions Inc. All rights reserved. BCD000-G Rev AD, -Jul-0 The Power Partners. Page of

2 , 0 Watt AC-DC and DC-DC DIN-Rail Converters overload, and short-circuit proof. The electronically controlled short-term peak power capability of up to 0% of the rated output power enables the front end converters to deliver additional power to start-up motors or to safely operate subsequent circuit breakers. Built-in large sized output capacitors absorb possible reverse energy, which may be caused by quick deceleration of electromagnetic drives connected directly to the output. A green LED at the front cover displays the status of the output(s). The Convert Select Series was designed according to all relevant international safety standards. The converters are approved by TÜV and UL, and are UL 08 listed. Adequate clearances and creepage distances allow operation in pollution degree environment (with AC input). All board assemblies are coated with a protective lacquer. The thermal concept allows operation at full load up to an ambient temperature of 60 C (LW models) or 70 C (EW models) in free air without forced cooling. A rugged DIN snap-fit device allows easy and reliable fixing onto the various mm DIN rail models. The converters are fitted with cage clamp terminals which are easily accessible from the front. System connectors with screw terminals for use with pre-assembled harnesses, external adjustment of the output voltage as well as various auxiliary functions are available as options. The letter E stands for improved EMC performance of LW models. Models without E are obsolete. Model Selection Table : Standard models Output Output Output Power Operating Input Type Effic. Options, V o nom I o nom V o nom I o nom P o nom Voltage Designation 6 η 8 min [VDC] [A] [VDC] [A] [W] V i min - V i max [%]. 7.* - - 9* 8 6 VAC, LWR0-6E 8* R 7 6 Hz. * - - 7*, LWN0-6E D, D, D 8* 90 0 VDC 7 M, M LWR60-6E 87 F LWN60-6E 87 K, G LWR70-6E LWN70-6E LWR80-6E LWN80-6E 88. 7*. 7* 7* LWN0-6E 8* LWN660-6E LWN770-6E LWN880-6E VDC EWR R, M, M EWN Q, K, G * Version 06 or higher R-input not connected. For derating at low input voltage see section Output Power Derating. For minimum quantity and lead times contact the Company. The converters have been tested up to 0 Hz; operation at 6 / Hz is also possible, but the output ripple is slightly higher. For questions when operating at frequencies <7 Hz or >6 Hz, consult the Company. On double-output models the options R, M, D, D, D are related to the second output only. 6 Improved EMC performance for LWN/LWR models. Former models without E are still available on request. 7 V i 0 VDC for models with option F 8 Min. efficiency at V i nom, I o nom, and T A = C. Typical values are approx. % better. 9 EWN and EWR models are designed for railway applications according to EN 0 and EN 0. NFND: Not for new designs. Preferred for new designs BCD000-G Rev AD, -Jul-0 The Power Partners. Page of

3 , 0 Watt AC-DC and DC-DC DIN-Rail Converters Table : Battery charger models (M included) Output Voltage Nominal Output ValuesOperating InputType Designation 6 Effic. Options V Bat V o safe V o max V o nom I o nom P o nom Voltage η 8 min [VDC] [VDC] [VDC] [VDC] [A] [W] V i min - V i max [%] * 0* 8 6 VAC, LWR0-6EM 8* F * 9* 7 6 Hz, LWN0-6EM K, G 8* 90 0 VDC LWR0-6EM LWN0-6EM LWR80-6EM LWN80-6EM LWR70-6EM LWN70-6EM 87 * Version 06 or higher Setting voltage (typ.) with open R-input For derating at low input voltage, see section Output Power Derating. For minimum quantity and lead times, contact the Company. The converters have been tested up to 0 Hz; for operating frequency <7 Hz or >6 Hz consult the Company. Nominal output figures, calculated with a cell voltage of.7 V at 0 C. 6 Improved EMC performance. Former models without E are still available on request. 7 V i 0 VDC for models with option F. 8 Min. efficiency at V i nom, V o nom, I o nom, and T A = C. Typical values are approx. % better. Part Number Description Input voltage range... E, L Series... W Nominal output power W... R 0 W... N Number of outputs..., Type specification L W N E D F K G Operational ambient temperature range T A 0 to 60 C EW or customer-specific... -0, - Improved EMC performance... E Options Output voltage control input...r Save data signal... D, D, D Multiple functions via D-SUB connector.. M, M Built-in second fuse, input diode... F, Q System connector... K RoHS compliant for all six substances... G Only one of these options is possible. Note: The sequence of options must follow the order above. NFND: Not for new designs Preferred for new designs. Example: LWN660-6EDFKG: Power factor corrected AC-DC converter, operating input voltage range 8 6 VAC, electrically isolated and individually regulated outputs, each providing.7 V, A, improved EMC performance, options D, F, K, and RoHS-compatible for all 6 substances. BCD000-G Rev AD, -Jul-0 The Power Partners. Page of

4 , 0 Watt AC-DC and DC-DC DIN-Rail Converters Product Marking Basic type designation, applicable safety approval and recognition marks, CE mark, warnings, pin designation, company logo. Specific type designation, input voltage range, nominal output voltages and currents, degree of protection, batch no., serial no., and data code including production site, version, and date of production. Functional Description The W Series converters are primary controlled AC-DC or DC- DC flyback converters with a constant switching frequency of 0 khz. The power-factor-corrected single-step conversion of the input voltage to a low output voltage results in extremely high efficiency. Depending upon the output power, the converters are fitted with one ( W) or two (0 W) powertrains. Models with two powertrains have one or two outputs. Double-output models exhibit individually regulated powertrains. The input voltage is fed via fuse, filter, and rectifier to the main transformer, designed in planar technique. The input filter with very small input capacitance generates virtually no inrush current. An input transient suppressor protects the converter against high voltage peaks and surges. Input over- and undervoltage lockout as well as input current limitation protect the converter from operation outside of its specification. The input voltage waveform is sensed by the primary control logic to allow active power factor correction, forcing the input current to follow the input voltage waveform. The secondary side of the main transformer supplies via the rectifier diode a large electrolytic output storage capacitor providing for the hold-up time. Double-output models exhibit an individual control logic each. The output voltage and the output current are measured and fed back to the primary control logic via an optocoupler. A second control loop monitors the output voltage. It disables the output in the case of a failure in the control logic and limits the output voltage. Built-in temperature sensors monitor the internal temperature of each powertrain. If the temperature exceeds the limit, the converter reduces the output power continuously to keep the temperature below its limit. A green LED on the front cover confirms the presence of the output voltage(s). The R input (option R, M, or M) allows for external adjustment of the output voltage by means of a resistor or an external voltage source. An external sensor can be connected to the R input and allows for temperature-controlled battery charging (see Accessories). 00b L Vi+ N Vi Fuse nd fuse (option F) Input filter Rectifier C y C y Input filter Shunt C y Shunt + Output filter C Y Vo+ Vo EW models have a link or a decoupling diode (opt. Q) in the Vi+ line. Control circuit including PFC and input OVP/UVP V o /I o control nd control loop (SELV) C Y 9 0 AUX Fig. Single-output converters ( W). BCD000-G Rev AD, -Jul-0 The Power Partners. Page of

5 , 0 Watt AC-DC and DC-DC DIN-Rail Converters 00b L Vi+ N Vi Fuse nd fuse (option F) Input filter Rectifier C y C y Input filter Shunt C y Shunt + Output filter C y C y Vo+ Vo Control circuit including PFC and input OVP/UVP V o /I o control nd control loop EW models have a link or a decoupling diode (opt. Q) in the Vi+ line. Input filter Shunt C y Shunt + Output filter C y C y Vo+ Vo Control circuit including PFC and input OVP/UVP V o /I o control nd control loop 0 AUX Fig. 0 W converters. The figure shows a double-output model. For the pinout of 0 W single-output models, see fig. or table. BCD000-G Rev AD, -Jul-0 The Power Partners. Page of

6 , 0 Watt AC-DC and DC-DC DIN-Rail Converters Electrical Input Data General conditions: T A = C, unless T C is specified. Table a: Input data of LW models Input LWR LWN Unit AC-Input DC-Input AC-Input DC-Input Characteristic Conditions min typ max min typ max min typ max min typ max V i Operating input voltage I o = 0 I o nom V range T c T c max V i nom Rated input volt. range 00 (0) (0) 0 0 f i Rated input frequency Hz I i Input current I o nom, V i = V i nom A I o nom, V i = V i min P i0 No-load input power V i min V i max W I inrush Inrush current V i max, t > 0. ms A C i Input capacitance 6 6 µf PF Power factor V i nom = 0 V, I o nom V i RFI Conducted input RFI EN 0/0 A, B A, B A, B A, B Radiated input RFI V i nom, I o nom B B B B f switch Switching frequency khz For operating frequencies <7 Hz and >6 Hz consult the Company. The converters have been tested up to 0 Hz. Output power derating at low input voltage and/or high case temperature T C (see Output power derating). Models with feature E (type test with LWN80-6E) V i 0 VDC for models with option F. Models with V output: 0.70 for LWR, 0.7 for LWN Table b: Input data of EW models Input EWR E W N Unit DC-Input DC-Input Characteristic Conditions min typ max min typ max V i Operating input voltage I o = 0 I o nom V range T c to T c max V i nom Nominal input voltage 0 0 V UVT Undervoltage trigger I i Input current I o nom, V i = V i nom.. A I o nom, V i = 66 V.. P i0 No-load input power V i min V i max 0.8. W I inrush Inrush current V i max, t > 0. ms 6 A C i Input capacitance.. µf V i RFI Conducted input RFI EN 0/0 A A Radiated input RFI V i nom, I o nom f switch Switching frequency 0 0 khz V i 68 VDC for s. Overvoltage trigger adjusted to 70 8 V. BCD000-G Rev AD, -Jul-0 The Power Partners. Page 6 of

7 , 0 Watt AC-DC and DC-DC DIN-Rail Converters Output Power Derating The output power of LW models must be decreased at low input voltage and/or powertrain temperature above C. The powertrain temperature depends on the output power, the input voltage, and the cooling method. At low input voltage the losses increase. At the maximum specified environment temperature T A free air convection cooling might be insufficient approaching maximum ambient conditions. As a result, the output power has to be reduced according to the tables below. Note: The measurements have been made by the approval boards with free air convection cooling according to UL 6090 specified ambient temperature T A and with the converter built in a cardboard box according to UL 08 and a specified temperature outside the box T out. The tables give a correlation between T A or T out and the case temperature T C (measuring point T C see Mechanical Data). For models not specified, please contact the Company. EW models need no derating. Table a: P o derating according to UL 6090 at T A = 60 C, or according to UL 08 at T out = 0 C Model P o nom T C max Derate below derate by [W] [ C] V i [VAC] V i [VDC] [W/V] LWR60-6E LWN60/660-6E LWR70-6E 80. LWN70-6E 90. LWR80-6E LWN80/880-6E Table b: P o derating according to UL 6090 at T A = 0 C, or according to UL 08 at T out = 0 C Model P o nom T C max Derate below derate by [W] [ C] V i [VAC] V i [VDC] [W/V] LWR60-6E no derating 0.67 LWN60/660-6E LWR80-6E 76 9 no derating 0.67 LWN80/880-6E Input Fuse and Protection A fast-blow fuse (Schurter F 6.A, 0 mm), protected by a sleeve, is connected to the input L or Vi+. EW models have a smaller fuse (0 V, 9 mm, SOC NT 6.A V009, ULrecognized E-96). For DC input voltages above 0 V consult the Installation Instructions. Converters with option F have small fuses, one in each input line. Converters with option EF (E and F) have large fuses (F6.A, 0 mm). The DC input voltage for converters with option F is limited to 0 V. A VDR and a symmetrical input filter form an effective protection against input transients. An under- and an overvoltage lockout protect the converter, which is disabled below V i min and above V i max by an internally generated inhibit signal. The built-in bridge rectifier (LW models) provides reverse polarity protection at the input if operated from DC. EW models are protected by the (blowing) input fuse in connection with the body diode of the main transistor. Option Q offers a serial diode, but this reduces the efficiency by approx. %. Efficiency V i = VAC V i = 0 VAC Fig. Efficiency versus load (LWN660-6) 007 I o I o nom BCD000-G Rev AD, -Jul-0 The Power Partners. Page 7 of

8 , 0 Watt AC-DC and DC-DC DIN-Rail Converters Power Factor, Harmonics All converters feature active power factor correction. ma/w LWN70-6E Limit class D according to IEC/EN b Harm. Fig. Harmonic currents at input current, measured at V i = 0 VAC, I o = I o nom (LWN70-6E). PF V i = VAC V i = 0 VAC Fig. Power factor versus load (LWN660-6) 0069a I o I o nom Electrical Output Data Table 6a: Output data of Watt standard models. General conditions: T A = C, unless T A is specified; R input open-circuit Model LWR0 EWR/LWR60 LWR70 LWR80 Unit Characteristic Conditions min typ max min typ max min typ max min typ max V o nom Output voltage nominal V i nom, I o nom V * V o worst Output voltage range V i min V i max, of tolerance I o = (0. ) I o nom V o L Overvoltage protection * * P o nom Nominal output power V i = 00 V V i max 0 * W I o nom Output current nominal 7. *.0.. A I o L Output current limit V i min V i max I op Output current boost typ. s v o Ripple and noise EWR V i = 0 VDC, I o nom mv pp LWR V i = 0 VAC, f i = 0 Hz, I o nom V o u Static line regulation 00 V V i max, I o nom ±0.08 ±0. ±0. ±0. V V o l Static load regulation V i nom, (droop) I o = (0. ) I o nom v od Dynamic load regulation V i nom, ± ±. ±. ±.8 Voltage deviation Recovery time I o = (0. ) I o nom ms αv o Temperature coefficient T C min T C max ±0.0 ±0.0 ±0.0 ±0.0 %/K t or Start-up time V i = 0 V i nom, I o nom ms t oh min Hold-up time I o nom, 0 6/ 0 V o nom 0.8 V o nom * Converters with feature E and version 06 Setting voltage with open R-input Superimposed low frequency ripple at f i Rectangular current limit characteristic (continuous operation) Short-term peak power capability 0% of P o nom for approx. s BCD000-G Rev AD, -Jul-0 The Power Partners. Page 8 of

9 , 0 Watt AC-DC and DC-DC DIN-Rail Converters Table 6b: Output data of 0 Watt single-output standard models. General conditions as in table 6a Model LWN0 LWN60 LWN70 LWN80 Unit Characteristic Conditions min typ max min typ max min typ max min typ max V o nom Output voltage nominal V i nom, I o nom V * V o worst Output voltage range V i min V i max, of tolerance I o = (0. ) I o nom V o L Overvoltage protection * * P o nom Nominal output power V i = 00 V V i max 7 * 7 7 W I o nom Output current nominal * A I o L Output current limit V i min V i max. * 6* I op Output current boost typ. s 0 7. v o Ripple and noise V i = 0 VAC, mv pp f i = 0 Hz, I o nom V o u Static line regulation 00 V V i max, I o nom ±0.08 ±0. ±0. ±0. V V o l Static load regul. (droop) V i nom, (0. ) I o nom v od Dynamic load regulation V i nom, ± ±. ±. ±.8 Voltage deviation I o = (0. ) I o nom Recovery time ms αv o Temperature coefficient T C min T C max ±0.0 ±0.0 ±0.0 ±0.0 %/K t or Start-up time V i = 0 V i nom, I o nom ms t oh min Hold-up time I o nom, 0 0 V o nom 0.8 V o nom Table 6c: Output data of 0 Watt double-output standard models. General conditions as in table 6a Model LWN0 EWN/LWN660 LWN770 LWN880 Unit Characteristic Conditions min typ max min typ max min typ max min typ max V o nom Output voltage nominal V i nom, I o nom V V o nom * V o worst Output voltage range V i min V i max, of tolerance I o = (0. ) I o nom V o L Overvoltage protection * * P o nom Nominal output power V i = 00 V V i max 7* 7 7 W I o nom Output current nominal 7 *.. A I o L Output current limit V i min V i max 7. * 7.8* I op Output current boost typ. s 0.* v o Ripple and noise V i = 0 VAC, mv pp f i = 0 Hz, I o nom V o u Static line regulation 00 V V i max, I o nom ±0.08 ±0. ±0. ±0. V V o l Static load regul. (droop) V i nom, (0. ) I o nom v od Dynamic load regulation V i nom, ± ±. ±. ±.8 Voltage deviation I o = (0. ) I o nom Recovery time ms αv o Temperature coefficient T C min T C max ±0.0 ±0.0 ±0.0 ±0.0 %/K t or Start-up time V i = 0 V i nom, I o nom ms t oh min Hold-up time I o nom, 0 6/ 0 V o nom 0.8 V o nom * Converters with feature E and version 06 Setting voltage with open R-input Superimposed low frequency ripple at f i Rectangular current limit characteristic (continuous operation) Short-term peak power capability 0% of P o nom for approx. s EWN660: 00 V i = 0 VDC BCD000-G Rev AD, -Jul-0 The Power Partners. Page 9 of

10 , 0 Watt AC-DC and DC-DC DIN-Rail Converters Table 7a: Output data of Watt battery charger models. General conditions: T A = C, unless T A is specified; R input left open-circuit, unless otherwise specified Model LWR0-6EM LWR0-6EM LWR80-6EM LWR70-6EM Unit Characteristic Conditions min typ max min typ max min typ max min typ max V o safe Output setting voltage V i nom, I o nom V V Bat Output voltage (max.) V i min V i max, controlled by R input I o = (0. ) I o nom V o L Overvoltage protection.* 6.* P o nom Nominal output power V i = 00 V V i max 0 * W I o nom Output current nominal 7. *..8. A I o L Output current limit V i min V i max 7.6* 8. * I op Output current boost typ. s. * 6... v o Ripple and noise V i = 0 VAC, mv pp f i = 0 Hz, I o nom V o u Static line regulation 00 V V i max, I o nom ±0.08 ±0. ±0. ±0. V V o l Static load regulation V i nom, (droop) I o = (0. ) I o nom v od Dynamic load regulation V i nom, ±. ±. ±.6 ±.9 Voltage deviation I o = (0. ) I o nom Recovery time ms αv o Temperature coefficient T C min T C max ±0.0 ±0.0 ±0.0 ±0.0 %/K t or Start-up time V i = 0 V i nom, I o nom ms Table 7b: Output data of 0 Watt battery charger models. General conditions as in table 7a Model LWN0-6EM LWN0-6EM LWN80-6EM LWN70-6EM Unit Characteristic Conditions min typ max min typ max min typ max min typ max V o safe Output setting voltage V i nom, I o nom V V Bat Output voltage (max.) V i min V i max, controlled by R input I o = (0. ) I o nom V o L Overvoltage protection.* 6.* P o nom Nominal output power V i = 00 V V i max 9* W I o nom Output current nominal * A I o L Output current limit V i min V i max. *.6 * I op Output current boost v o Ripple and noise V i = 0 VAC, mv pp f i = 0 Hz, I o nom V o u Static line regulation 00 V V i max, I o nom ±0.08 ±0. ±0. ±0. V V o l Static load regulation V i nom, (droop) I o = (0. ) I o nom v od Dynamic load regulation V i nom, ±. ±. ±.6 ±.9 Voltage deviation I o = (0. ) I o nom Recovery time ms αv o Temperature coefficient T C min T C max ±0.0 ±0.0 ±0.0 ±0.0 %/K t or Start-up time V i = 0 V i nom, I o nom ms * Converters with feature E and version 06 Setting voltage with open R-input = V o safe typ. s * Superimposed low frequency ripple at f i Rectangular current limit characteristic (continuous operation) Short-term peak power capability 0% of P o nom for approx. s BCD000-G Rev AD, -Jul-0 The Power Partners. Page 0 of

11 , 0 Watt AC-DC and DC-DC DIN-Rail Converters Parallel Operation Double-output models exhibit an independent control logic each. Both outputs can be connected in parallel, provided that options S (included in M) and R are not used, since they influence only the nd output. The two power trains share the current due to their output voltage droop characteristic. Up to converters with the same output voltage may be operated in parallel. It is possible to parallel W Series with X Series converters. Reasonable current sharing is achieved by the droop characteristic. Correct mode of operation is highly dependent upon the wiring of the converters and the impedance of these wires. Use wires with equal length and equal cross sections of min.. mm. The best results for parallel operation can be achieved with the wiring shown in fig. 6. Parallel operation of single-output models using the option R (output voltage adjust) is possible, but not recommended. Refer to fig. 6; the connections between the pins 8 and 9 (both Vo ) should be as short as possible. Note: Parallel operation is not possible, if a temperature sensor is connected, as the sensor eliminates the output voltage droop. Note: For ORing diodes, we recommend to use Schottky diodes, mounted on a common heatsink to avoid thermal run away (or the use of double diodes). Series Connection Series connection of several outputs up to 0 V is possible. Exceeding an output voltage of 60 V, the output is not SELV. Output Characteristic and Protection The output characteristic, individual for each powertrain, is rectangular with a droop to ease parallel operation; see fig. 7. However, a 0% higher output current is possible for a short time, such allowing startup of loads or charging of capacitors; see fig. 8. Each output is independently protected against internal overvoltage by means of a second control loop. When the output voltage exceeds V o L, the respective output is disabled. Overtemperature Protection A built-in temperature sensor protects each powertrain is independently protected against overtemperature. When a V i V i V i 0b AUX 0 Vo- 9 Vo- 8 Vo+ 7 Vo+ 6 Vo- Vo- Vo+ Vo+ AUX 0 Vo- 9 Vo- 8 Vo+ 7 Vo+ 6 Vo- Vo- Vo+ Vo+ AUX 0 Vo- 9 Vo- 8 Vo+ 7 Vo+ 6 Vo- Vo- Vo+ Vo+ V R + Load _ Additional wiring for output currents I o 0 A Additional wiring, if using the R-input Fig. 6 Wiring for single-output converters connected in parallel. Additional wiring for higher output currents and with the use of option R is shown. V o /V o nom a 0 I Fig. 7 o /I o nom V o versus I o (single-output model, typical values). BCD000-G Rev AD, -Jul-0 The Power Partners. Page of

12 , 0 Watt AC-DC and DC-DC DIN-Rail Converters I o / I o nom b s Fig. 8 Short term peak power characteristic: overcurrent versus time (typical values). allows for connecting a battery-specific temperature sensor, which provides temperature controlled adjust of the trickle charge voltage. This optimizes charging as well as battery life time. Depending upon the cell voltage and the temperature coefficient of the battery, different sensor types are available; see Accessories. Note: Parallel operation is not possible, if the temperature sensor is connected to the paralleled outputs Vo+, as the sensor eliminates the output voltage droop. However, it is possible to insert bleeding resistors in the Vo+ output lines of each converter in order to create a droop of approx. 0.6 I o nom for V outputs (. I o nom for 8V outputs), but this creates considerable power losses. certain temperature is reached, the concerned powertrain reduces its output power continuously. Thermal Considerations The thermal conditions are influenced by input voltage, output current, airflow, and temperature of surrounding components. T A max is therefore, contrary to T C max, an indicative value only. Input Power supply Vo+ Vo R 0099d Load Caution: The installer must ensure that under all operating conditions T C remains within the limits stated in the table Temperature specifications. + ϑ + Note: Sufficient forced cooling allows T A to be higher than T A max provided that T C max is not exceeded. It is recommended that continuous operation under worst case conditions of the following parameters be avoided: Minimum input voltage, maximum output power, and maximum temperature. Battery Charging and Temperature Sensor The battery charger models exhibit the option M and have been designed to charge lead-acid batteries. The R-input Temperature sensor Battery Fig. 0 Schematic circuit diagram of a system with battery backup and temperature-controlled charging. Cell voltage [V]. 069b V o safe C V C =.7 V, mv/k V C =. V, mv/k V C =.7 V,. mv/k V C =. V,. mv/k Fig. 9 Trickle charge voltage versus temperature for different temperature coefficients (V o safe with disconnected sensor) BCD000-G Rev AD, -Jul-0 The Power Partners. Page of

13 , 0 Watt AC-DC and DC-DC DIN-Rail Converters Electromagnetic Compatibility (EMC) Electromagnetic Immunity The W Series has been successfully tested to the following specifications: Table 8: Electromagnetic immunity (type tests) Phenomenon Standard Level Coupling Value Waveform Source Test In Perf. mode applied imped. procedure oper. criter. Electrostatic IEC/EN contact discharge 8000 V p /0 ns 0 Ω 0 positive and yes A discharge negative air discharge 000 V p (to case) discharges Electromagnetic IEC/EN antenna 0 V/m AM 80%, khz n.a MHz yes A field RF sinusoidal ENV 00 antenna 0 V/m 0% duty cycle, n.a. 900 ± MHz yes A 00 Hz repet. frequ. IEC/EN antenna 0 V/m 80% AM, khz n.a MHz yes A sinusoidal 0 Vm (EW models) MHz V/m MHz Electrical fast IEC/EN capacitive, o/c ±000 V p bursts of /0 ns, 0 Ω 60 s positive + yes A transients/burst ±i/c, +i/ i ±000 V 6 khz over ms, 60 s negative p burst period: 00 transients per direct coupling ms coupling mode Surges IEC/EN 7 +i/c, i/c ±000 V p./0 µs Ω pos. and neg. yes B surges per +i/ i ±000 V p./0 µs Ω coupling mode Conducted IEC/EN 8 i, o, signal wires 0 VAC AM 80% 0 Ω MHz yes A disturbances (0 dbµv) khz Power frequency IEC/EN A/m 0 and 60 Hz -- x, y, and z axis yes A magnetic field Surges IEC/EN wave +i/c, i/c 800 V p /0 µs Ω pos. and neg. yes B (EW models) 0:00 A 9 pulses i = input, o = output, c = case. A = Normal operation, no deviation from specifications, B = Normal operation, temporary loss of function or deviation from specs. possible. Exceeds EN 0--:006 table 9. and EN 0-:006 table.. EW models: 0 V/m, which corresponds to EN 0--:006 table 9. and exceeds EN 0-:006 table.. EW models only. Corresponds to EN 0--:006 table 9. and EN 0-:006 table. (compliance with digital mobile phones). 6 Corresponds to EN 0--:006 table 7. and EN 0-:006 table.. 7 Complies with EN 0--:006 table 7. and EN 0-:006 table.. 8 Corresponds to EN 0--:006 table 8. and EN 0-:006 table. (radio frequency common mode). 9 Corresponds to EN 0--:000. Covers EN 0:99, RIA, direct transients, waveform D (EW models only). BCD000-G Rev AD, -Jul-0 The Power Partners. Page of

14 , 0 Watt AC-DC and DC-DC DIN-Rail Converters Emissions Table 9: Electromagnetic emissions for LW models with feature E: (type tests with LWN80-6E) Phenomenon Standards Conditions Results Harmonics EN :006 V i = 0 V, V o nom, I o nom Class A, D Voltage fluctuation and flicker EN A:00 V i = 0 V, V o nom, I o nom Complied Note: An external toroid ferrite core across the input lines reduces the emissions considerably. dbµv 078b dbpw a EN 0 A EN 0 B MHz MHz Fig. a Conducted emissions for LW models without feature E: Typical disturbances (quasi-peak) at the input according to EN 0, measured at V i nom and I o nom. Fig. b Radiated emissions for LW models without feature E: Typical electromagnetic field strength (quasi-peak) according to EN 0, measured at V i nom and I o nom. Fig. a Conducted emissions of LW models with feature E: Disturbances (quasi-peak) at the phase input according to EN 0, measured at V i nom and I o nom. (LWN80-6E) Fig. b Radiated emissions measured according to EN 0:00 for LW models with feature E (LWN80-6E, antenna m distance, horizontal polarized) BCD000-G Rev AD, -Jul-0 The Power Partners. Page of

15 , 0 Watt AC-DC and DC-DC DIN-Rail Converters dbµv PMM 8000 PLUS Limit: 60bqp Detector: Peak, conducted Vi+, EWN660-0 U i =0VDC, I o =0A, outputs in parallel configuration dbµv PMM 8000 PLUS Limit: 60aqp Detector: Average Phase line Filter LWN70-6E U i =0VAC, P onom, Schurter-Filter A + Drossel µh/a 60 0 EN 0 B JM EN 0 B JM MHz MHz Fig. a Conducted emissions of EW models: Disturbances (peak) at the phase input according to EN 0, measured at V i nom and I o nom. (EWN660-0) Fig. b Conducted disturbances (average) of LW models (feature E) with external filter at phase input according to EN 0/ 0, at V i = 0 VAC, I o nom (LWN70-6E). dbµv/m TÜV-Divina, ESVS 0:R&S, BBA 906/UHALP 907:Schwarzb., QP, Testdistance 0 m, EWN660-0 U i =0 V, U o = V I o = x A < dbµv/m EN 0 A MHz Fig. b Radiated emissions of EW models, measured at V i nom, I o nom, accord. to EN 0, antenna m distance, (EWN660-0) JM08a Fig. a and b show the conducted emissions smoothed by an external filter. The standards EN 0 and 0 define limits for conducted (quasi)peak and conducted average emissions. In general the limits for average emissions are more difficult to meet. The figure below shows the used external filter configuration consisting of the inlet filter KMF.. ( A, Schurter and the decoupling choke EPCOS B8B0000C08, µh, A, 6 0 mm. Note: This filter allows for connection of an IEC inlet and is available with or incorporated fuses. A similar filter with AMP terminals (6. 0 mm) is also available (Schurter FMLB 00.08). JM007 External EMC Filter for Models with Feature E An external EMC filter can be connected to the inputs lines of the converter. However, a small choke has to be included in the phase line to avoid interferences between the internal and external filter, which would cause dramatically increased low harmonics. PE L' PE' N' Choke L PE N Converter dbµv 60 0 PMM 8000 PLUS Limit: 60bqp Detector: Peak Phase Line Filter LWN70-6E U i =0VAC, P onom, Schurter-Filter A + Drossel µh/a EN 0 B JM00 Fig. a External filter to reduce conducted emissions of LW models with feature E (L = L =.6 mh, Cx = 7 nf, Cy =. nf) MHz Fig. a Conducted disturbances (peak) of LW models (feature E) with external filter at phase input according to EN 0/ 0, at V i = 0 VAC, I o nom (LWN70-6E). Fig. b External inlet filter BCD000-G Rev AD, -Jul-0 The Power Partners. Page of

16 , 0 Watt AC-DC and DC-DC DIN-Rail Converters Immunity to Environmental Conditions Table 0: Mechanical stress and climatic Test method Standard Test conditions Status Cab Damp heat IEC/EN Temperature: 0 ± C Converter steady state MIL-STD-80D sect. 07. Relative humidity: 9 +/- % not Duration: 6 days operating Kb Salt mist, cyclic IEC/EN Concentration: % (0 C) Converter (sodium chloride Duration: h per cycle not NaCl solution) Conditions: 0 C, 9% rel. humidity operating Storage duration: cycles of h E b Bump IEC/EN Acceleration amplitude: g n = m/s Converter (half-sinusoidal) MIL-STD-80D sect. 6. Bump duration: ms not operating, 6000 bumps: 000 in each direction wall-mounted Acceleration amplitude: 0 g n = 98. m/s Converter Bump duration: ms not operating, 6000 bumps: 000 in each direction on DIN-rail Fc Vibration IEC/EN Acceleration amplitude and 0. mm (0 60 Hz) Converter (sinusoidal) MIL-STD-80D sect.. frequency ( Octave/min): g n = 9 m/s ( Hz) operating, Test duration: 7. h (. h each axis) wall-mounted Acceleration amplitude and 0. mm (0 60 Hz) Converter frequency ( Octave/min): g n = 9 m/s ( Hz) operating, Test duration: 7. h (. h each axis) on DIN-rail E a Shock IEC/EN Acceleration amplitude: 0 g n = 90 m/s Converter (half-sinusoidal) MIL-STD-80D sect. 6. Bump duration: ms not operating, Number of bumps: 8 ( in each direction) wall-mounted -- Shock EN 0/EN 67 Acceleration amplitude:. g n Converter sect. 0, class A and B Bump duration: 0 ms operating, body mounted Number of bumps: 8 ( in each direction) on DIN-rail Fh Random vibration IEC/EN Acceleration spectral density: 0.0 g n /Hz Converter broad band, Frequency band: 8 00 Hz operating, digital control and Acceleration magnitude:.9 g n rms wall-mounted guidance Test duration: h ( h each axis) Fda Random vibration IEC/EN Acceleration spectral density: 0.0 g n /Hz Converter wide band, Frequency band: 0 00 Hz operating, high reproducibility Acceleration magnitude:. g n rms mounted on a Test duration:. h (0. h each axis) DIN-rail -- Simulated long life EN 0/EN 67 Acceleration spectral density: 0.0 g n /Hz Converter time testing at sect. 8 and 9, class B Frequency band: 0 Hz operating, increased random body mounted Acceleration magnitude: 0.8 g n rms mounted on a vibration levels Test duration:. h (0. h each axis) DIN-rail Wall-mounted with brackets UMB-W [HZZ0068]; see Accessories Fastened on a DIN-rail with additional DIN-rail fixing brackets DMB-EWG, see Accessories. This covers also wall-mounting with brackets, because wall mounting performs better in vibration test. EW models (railway standards) Body mounted = chassis of a railway coach Temperatures Table : Temperature specifications, valid for an air pressure of hpa ( mbar) Model LW models -6 EW models -0 Unit Characteristics Conditions min max min max T A Ambient temperature Converter C T C Case temperature operating T S Storage temperature Not operating See Thermal Considerations See table P o derating Mounted in vertical position BCD000-G Rev AD, -Jul-0 The Power Partners. Page 6 of

17 , 0 Watt AC-DC and DC-DC DIN-Rail Converters Failure Rates Table : MTBF Values at specified Module types Ground benign Ground fixed Ground mobile Unit case temperature 0 C 0 C 70 C 0 C MTBF LWR h LWN LWN Calculated in accordance with MIL-HDBK-7E, notice. Mechanical Data Dimensions in mm. 0 (.6").6 (.7") 06.6 (.") (0.9").8 (.8") 08 (.") 0 (.0") 9. (.6") European Projection 0907c T C Wall mounting brackets (accessories) 8 (.") (0.") (.") 9 (.9") z axis (vertical) D-SUB Male connector (.69") Option M (female connector) Option M (female connector) (.") LED x axis Measuring point for case temperature T C Fig. 6 Case W0 EWN/LWN: weight approx. 00 g EWR/LWR: weight approx. 00 g Case designed by ATP, Munich. BCD000-G Rev AD, -Jul-0 The Power Partners. Page 7 of

18 , 0 Watt AC-DC and DC-DC DIN-Rail Converters Safety and Installation Instructions Terminal Allocation The terminal allocation tables define the electrical potential of the converters Fig. 7a View of the input terminals (cage clamp style) Fig. 7b View of the output terminals (cage clamp style) Table a: Input terminals of LW models Pin no. Pin designation Electrical determination Protective earth PE N Input neutral, DC negative L Input phase, DC positive Installation Instructions The converters of the W Series are components, intended exclusively for inclusion within other equipment by professional installers. Installation must strictly follow the national safety regulations in compliance with the enclosure, mounting, creepage, clearance, casualty, markings and segregation requirements of the end-use application. DIN-rail mounting is possible with the built-in snap-fit device on a DIN-rail. This fulfills the mechanical transport requirements as per ETSI , class (vertical). To fulfill the requirements of IEC 7--, class. (vertical), additional fixing brackets HZZ006-G (see Accessories) must be fitted on the bottom side of the DIN-rail. For heavy duty railway applications, we recommend installing all fixing brackets HZZ006-G. Chassis or wall mounting is possible using the universal chassis-mounting brackets HZZ0068-G (see Accessories). Such installation complies with IEC 7--, class. (vertical and horizontal). Caution: Install the converters vertically, and make sure that there is sufficient airflow available for convection cooling. The minimum space to the next device should be: top/bottom: 0 mm, left/right: 0 mm. The converters of the W Series are class I equipment: Input terminal ( ) and the output terminals and ( ) are reliably connected to the case. For safety reasons it is essential Table b: Input terminals of EW models 007 Pin no. Pin designation Electrical determination Protective earth PE Vi Input negative Vi+ Input positive Table c: Terminal allocation output side Pin no. Pin des. Single output Double output Functional Functional earth to load earth to load + Output positive Output positive + Output positive Output positive Output negative Output negative Output negative Output negative 6 + Output positive Output positive 7 + Output positive Output positive 8 Output negative Output negative 9 Output negative Output negative 0 AUX Option Option Functional Functional earth to load earth to load Fig. 8a Snap-fit mounting to DIN-Rail. Fig. 8b Dismounting from DIN-rail. Use proper tool (min. mm screwdriver) and adequate force. to connect the input terminal ( ) with protective earth. Output terminals and can be used to connect the output voltage(s) or the load to functional earth. 007 BCD000-G Rev AD, -Jul-0 The Power Partners. Page 8 of

19 , 0 Watt AC-DC and DC-DC DIN-Rail Converters 007 Fig. 9 Cage clamp terminals. Use 0. to. mm (AWG 0 to ) solid or stranded wires depending on local requirements. The phase input (L or Vi+) is internally fused; see Input Fuse. This fuse is designed to break an overcurrent in case of a malfunction of the converter and is not customer-accessible. External fuses in the wiring to one or both input lines (L and/ or N ) may be necessary to ensure compliance with local requirements. A built-in second fuse in the neutral path is available as option F. A second fuse in the wiring to the neutral terminal N or option F is needed if: Local requirements demand an individual fuse in each source line Neutral and earth impedance is high or undefined Phase and neutral of the mains are not defined or cannot be assigned to the corresponding terminals (L to phase and N to neutral). Models with Option F: Caution! Double-pole/neutral fusing. If the converters operate at source voltages above 0 VDC, an external fuse or a circuit breaker at system level should be installed. Caution: Installation must strictly follow the national safety regulations. Do not open this apparatus! Protection Degree and Cleaning Liquids The protection degree of the converters is IP 0. Protective covers over input and output terminals are available on request; see Accessories. Any penetration of liquid or foreign solid objects is to be prevented, since the converters are not hermetically sealed. (models without E: IEC 600-), and EN 078:997 (with and without E). The converters are UL08-listed components. The EW models are safety-approved to IEC/EN and UL/CSA nd Ed. The converters have been designed in accordance with said standards for: Class I equipment Power supply for building-in, vertical mounting on mm DIN-rail or on a wall Overvoltage category II (III for 0 VAC supply) Basic insulation between input and case, based on 0 VAC Double or reinforced insulation between input and output, based on 0 VAC and 0 VDC. Functional insulation between outputs and case. Functional insulation between outputs. Pollution degree environment (AC-input) and degree (DC input). The converters are subject to manufacturing surveillance in accordance with the above mentioned standards and with ISO900:000. Operation at Frequencies Greater 60 Hz The LW Series converters have been tested for operation up to 0 Hz. However, the Y and X caps are not approved to such frequency. The leakage currents are higher than at 60 Hz, whereas the output ripple voltage is lower. Leakage Currents with AC Supply Leakage currents flow due to internal leakage capacitance and RFI suppression Y-capacitors. The current values are proportional to the mains voltage and nearly proportional to the mains frequency. They are specified at maximum operating input voltage where phase, neutral, and protective earth are correctly connected as required for class I equipment. Leakage current may exceed. ma, if f i > 6 Hz. Railway Applications The W Series converters have been designed observing the railway standards EN 0 and EN 0. All boards are coated with a protective lacquer. The EW Series is particularly suitable for connection to 0 V railway batteries. Standards and Approvals The converters of the LW Series with feature E were safetyapproved to EC/EN and UL/CSA nd Ed. (models without E: IEC/EN 6090), IEC 600-:C:00 BCD000-G Rev AD, -Jul-0 The Power Partners. Page 9 of

20 , 0 Watt AC-DC and DC-DC DIN-Rail Converters Table : Isolation Characteristic Input to case Output(s) to Output to Unit and output(s) case output and AUX Electric Factory test s kvdc strength AC test voltage equivalent test to factory test kvac Insulation resistance >00 >00 >00 MΩ In accordance with IEC/EN 6090-, subassemblies are pretested with. kvdc. Tested at 00 VDC. Isolation The electric strength test is performed in the factory as routine test in accordance with EN 0 and IEC/EN 6090 and should not be repeated in the field. The Company will not honor warranty claims resulting from incorrectly executed electric strength field tests. Safety of Operator-Accessible Output Circuits If the output circuit of a converter is operator accessible, it shall be a SELV circuit according to IEC/EN 6090 related safety standards. The converters have SELV output circuits up to an output voltage of 7. V. However, if the isolated outputs are connected to another voltage source or connected in series with a total of >7. V the outputs are hazardous. It is the sole responsibility of the installer to ensure the compliance with the relevant and applicable safety regulations. LED Indicator A green LED is activated, when the output voltage V o is within the normal operating tolerance band. Note: This LED is also activated, when the converter is not powered by the input, but a loaded battery is connected to the output. BCD000-G Rev AD, -Jul-0 The Power Partners. Page 0 of

21 , 0 Watt AC-DC and DC-DC DIN-Rail Converters Description of Options E designates LW models with improved EMC performance. Refer to the EC Declaration of Conformity (last page). Feature E is standard for new designs. Single options D, D, D, R are available (as single choice options) on the AUX terminal (0), referenced to Vo. Option M and M designate a combination of several options accessible via a D-SUB connector. Option M includes the function SD (shutdown). Note: In double-output models, the options D, D, R, and SD concern only output. Single Options Using the AUX Pin The connection is shown in the figure below. For the description refer to Adjustment of V o or V o (next section). Adjustment with R ext AUX Vo or Vo Vo+ or Vo R ext R ext Adjustment with V ext AUX Vo or Vo b + V ext Fig. 0 Connection of adjust resistors or an external voltage source to adjust the output voltage V o or V o (option M or M not fitted) Table 6a: Option board M Function Description R Output voltage adjust D Output voltage monitor V o low D D Table 6b: Option board M Function Description R Output voltage adjust D Input voltage monitor V i low D Output voltage monitor (battery deep discharged): V o low D D-adjust Input voltage monitor V i low D Output voltage monitor (battery deep discharged): V o low D Sys-OK System okay SD Shutdown D-adj Adjustment of trigger values D and D In double-output models, only output is concerned. Adjustment of trigger values D and D In double-output models, only output is concerned. D: Input Voltage Monitor (Power Fail) D monitors the input voltage V i. When V i drops below 6± VAC or 9 VDC, the D signal output is high impedance (opencollector, max. 0 V). When V i is greater then said level, the signal output D is conducting: V D <. V, I D max < 0 ma. D: Output Voltage Monitor Multiple Options M or M via D-SUB Connector The option board is suitable for applications, where several options are needed. Option M is standard for battery charger models, option M is suitable for applications without battery or for simple applications with battery. Table : Pin allocation of the 9 pin D-SUB connector Pin Designation Description GND System ground / common signal return R R input VCC Positive supply voltage ( output ) D Output voltage monitor V o low D D Output voltage monitor V o low D AUX Vo+ 7 or Vo+ 6 + Vo+ or Vo D-SUB (female) Power-Fail D 06b + D-SUB (female) b 6 SD Shutdown 7 D-adj Adjustment of threshold values of D or D 8 D Input voltage monitor V i low 9 Sys-OK System okay (all outputs are okay) Do not connect GND (pin ) with the neg. output ( ) Do not connect VCC (pin ) with the positive output (+) In double-output models, R, D, D, SD concern output only. Fig. Option D: Examples of relay control to monitor a power failure. Power-Fail D + VCC BCD000-G Rev AD, -Jul-0 The Power Partners. Page of

22 , 0 Watt AC-DC and DC-DC DIN-Rail Converters D: Output Voltage Monitor D is intended for monitoring the bus voltage of a batterybuffered system. It indicates that the system is powered from the battery and can for instance be used as a warning signal or to switch off a part of the load. When the output voltage V o (or V o ) is greater than V o low D specified in table 7, the D signal output is conducting: V D <. V, I D max < 0 ma. When V o is lower, the D signal output is high impedance (open-collector, max. 8.6 V). In double-output models, D monitors only output (V o ). In applications without battery-buffering the D signal may not be suitable, since smaller dynamic load changes may cause D to trigger. For such applications, D with a trigger level of approx. 8% of V o nom should be chosen (e.g., for a bus voltage of.7 V: trigger level at V). D: System Voltage Monitor (Battery Low) D monitors the output voltage V o (V o in double-output models) or the lowest admissible voltage of a connected battery (battery deep discharge). The definition of D is similar to D, but the trigger level is lower. When V o (or V o ) is greater than V o low D specified in table 7, the D signal output is conducting: V D <. V, I D max < 0 ma. When V o is lower, the D signal output is high impedance (open-collector, max. 8.6 V). In double-output models, D monitors only output (V o ). In systems without battery support, D signals that V o (or V o ) is going to drop below a safe value. In battery-buffered systems, D indicates that the battery has reached its deepest discharge level prior to getting damaged. The D signal can be used for instance to disable loads, save data, or to start a controlled switch-off of running processes. Table 7: Options D and D: Trigger and switch-on levels Model Battery V o low D V o low D V Bat trigger switch on trigger switch on [V] [V] [V] [V] [V] LWR/LWN LWR/LWN0.. LWR/LWN LWR/LWN Adjustment of Threshold Levels (D/D) Pin 7 of the D-SUB connector allows for adjustment of the threshold levels of D and D. Both levels are influenced by the voltage divider Rx / Ry. Resistor Rx to pin (VCC) lowers the levels, whereas Ry to pin (GND) increases them (see fig. ). D-SUB (female) 9 8 VCC 7 6 D-adj 068b GND Rx Ry Change threshold Fig. Wiring to adjust both threshold levels of option D or D SD: Shutdown Reduces the output power to approx. W, but the converter is not fully disabled. In a no-load condition, V o drops below 6. V; see fig.. In double-output models, only output is influenced. Output voltage V Fig. Output voltage versus output current, while the shutdown is activated (V i = V i nom ). Table 8: Shutdown conditions Voltage V SD on Result shutdown pin <0.7 V Converter disabled (P o approx. W).0 V or open Converter enabled Sys-OK: Status 07b A Output current This function allows in a battery charger application for checking, whether the output is correctly following the external control signal at the R-input (coming for instance from the temperature sensor). The logic is shown in table 9. BCD000-G Rev AD, -Jul-0 The Power Partners. Page of

23 , 0 Watt AC-DC and DC-DC DIN-Rail Converters Table 9: System OK (M with external battery sensor) System Status Input V control V Bat V Bat Sys-OK sensor signal theoretical measured output System OK O.K..7 V 7 V 7 V Low ohmic Battery overchared / temp. sensor defect / control voltage to high O.K..7 V 7 V 8 V High ohmic Overload, converter cannot follow the control signal O.K..7 V 7 V V High ohmic Output does not follow control signal, since battery would be overcharged O.K..0 V 0 V 7 V High ohmic System OK O.K.. V V V Low ohmic R: Adjustment of V o or V o The R input allows external adjustment of the output voltage in the range of 0% to 0% V o nom. Double-output models allow only adjustment of output (connected to the terminals 6, 7, 8 and 9). This enables asymmetric output voltage configuration. Adjustment can be achieved via a resistor or an external voltage source (in the range of..7 V). Note: If the R input is not connected: V o or V o V o nom. a) Adjustment by an external resistor: Resistor R ext, connected between R (pin ) and GND (pin ) of the D-SUB connector or according to fig. 0. V o Vo = 0 00% V o nom. R ext kω V o nom V o Resistor R ext, connected between R (pin ) and VCC (pin ) of the D-SUB connector or according to fig. 0. V o. V V o = 00 0% V o nom. R ext kω. V (V o /V o nom ) Note: If the R function is not included in M or M, refer to figure 0 how to connect R ext or R ext. b) Adjustment by an external control voltage V ext (..7 V), connected between R (pin ) and GND (pin ) of the D- SUB connector or according to fig. 0. V o V o nom V ext Vext. V V o V o nom. V Caution: To prevent damage, V ext should not exceed V, nor be negative. Note: If longer wires are used to connect the R input at the D-SUB connector, the wiring to pin (GND) should be done as star point connection. If wired differently, the output voltage setting may be adversely affected. In battery charging systems, an external battery temperature sensor (see Accessories) can be connected to optimize V o. However, adjustment using the R input (pin of D-SUB) is possible as well. The above shown formulas are valid, but V o nom stands for the voltage with open R input (= V o safe ). F: Built-in Second Fuse A built-in second fuse in the neutral line provides safe phaseto-phase connection at low mains voltages (e.g., USA 0 V/ 08 V / 60 Hz systems). The built-in second fuse also enables safe connection to the mains, where phase and neutral are not defined or cannot be identified, as e.g., in the case of plug and socket connection to the mains via German Schuko-plugs; see also Safety and Installation Instructions. Option F limits the DC input voltage to 0 V. Q: Reverse Polarity Protection EW models have no bridge rectifier at the input. To provide reverse polarity protection, an additional diode can be fitted. However this lowers the efficiency by approximately %. K: System Connectors For installation in systems using pre-assembled harnesses the converters are available with system connectors. They are ULlisted, approved for currents up to A at 0 to 0 C. The mating system connectors with screw terminals and retainers are delivered together with every converter with option K. Use max.. mm (AWG ) solid or stranded wires, or max.. mm (AWG ) stranded wires with crimp termination, stripped length 6 mm. Tightening torque of input/ output terminals: max Nm (7 lbs.in.). G: RoHS RoHS compliant for all six substances. Fig. System connectors Option K BCD000-G Rev AD, -Jul-0 The Power Partners. Page of

24 , 0 Watt AC-DC and DC-DC DIN-Rail Converters Accessories Shock-Resistant Wall Mounting Set of wall mounting brackets HZZ0068-G (UMB-W) Content: clamps, countersunk screws M, washers, and spring washers Protective Covers over Terminals Protective covers are available to avoid touching of the terminals. HZZ09-G contains in a bag a plastic cover with length A = 6. mm for the primary terminals and a second one with length A = 9 mm for the secondary terminals; see figure below. Content: covers to protect the input and output terminals.. ± Fig. Wall mounting brackets HZZ0068-G Fig. 6 Wall mounting with mounting brackets HZZ0068-G Fig. 8 Protective covers HZZ09-G DIN-Rail Fixing Brackets HZZ006-G For DIN-Rail vibration-proof fastening, use a set of brackets HZZ006-G (DMB-EWG). For heavy-duty application sets ( = brackets) are preferable. Fig. 7 DIN-rail fixing bracket HZZ006-G (DMB-EWG) BCD000-G Rev AD, -Jul-0 The Power Partners. Page of

25 , 0 Watt AC-DC and DC-DC DIN-Rail Converters Battery Temperature Sensor To charge lead-acid batteries according to their temperature different types of temperature sensors are available, (see Battery Charging and Temperature Sensor in this data sheet and the Temperature Sensor data sheet at 09a Converter D-SUB R VCC GND + white brown green European Projection Vo+ Vo Fuse Load + Battery Temperature sensor Fig. 9 Temperature sensor L L = m (standard length) other cable lengths on request 6 (.") 09a 6 (.0") adhesive tape 9.8 (0.") Fig. 0 Connection of temperature sensor For additional accessory product information, see the accessory data sheets listed with each product series or individual model at our website. Table 0: Sensors for converters with standard R-input Battery Sensor Cell Cell temp. Cable voltage type voltage coefficient length nom. [V] [V] [mv/k] [m] S-KSMH S-KSMH S-KSMH S-KSMH S-KSMH S-KSMH S-KSMH S-KSMH S-KSMH NUCLEAR AND MEDICAL APPLICATIONS - These products are not designed or intended for use as critical components in life support systems, equipment used in hazardous environments, or nuclear control systems. TECHNICAL REVISIONS - The appearance of products, including safety agency certifications pictured on labels, may change depending on the date manufactured. Specifications are subject to change without notice. Copyright 0, Bel Power Solutions Inc. All rights reserved. BCD000-G Rev AD, -Jul-0 The Power Partners. Page of