Radio Sensortelemetry

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1 Radio Sensortelemetry * Short description of radio telemetry page 2 3 * Rotating part to stationary part page 4 20 * Point to point page 21 * Antenna diversity page 22 * Multi channel telemetry page * RMC page * Radio telemetry components page File: g:\\funk_katalogcdr //

2 Short Description of Manner RadioSensortelemetry The Manner Radio Telemetry was especially developed for working in heavy environment conditions It consists of radio transmitter and miniaturized sensor signal amplifier The strain gage bridges and thermocouples, RTD (PT100) are direct interfaced with the sensor signal amplifier The signal from the transducer will be enforced, filtered due to the antialiasing and digitized The resolution of the signal can be 12 Bit or 16 Bit (option) Thereafter the digital data will be encoded and a special checksum word will be generated This special checksum word guarantees absolute noisefree data transmission The data word and special checksum word will be FMmodulated of the RF carrier 433/868 MHz The guarantied wireless transmitting range depends on the data rate It ranges from 5 to over 50 meters in free terrain The system is available in single and multi channel version (2, 4, 8, 16, 32 channels) For each channel exists a separate power supply, amplifier, ADConverter and DAConverter There is no crosstalk between the channels and no backlash in case of a short circuit The range adjustment, auto zero can be programmed remote from a PC Diagramm of one channel R+ R R R UB + R R + R+ R Ud GND + ~ AD Transmitter Data Converter Decoder DA Converterr Cod Receiver 12/16 Bit protection 12/16 Bit Filter Transmitter with direct transducer interface Range CRC Digital Interface 0 to ±10V USB RS 232 Page 2

3 Position (differential transformer) Configuration Contactless distance ( me transducer) Hall sensor S N 90 to 270V AC (9 to 36 V DC) Strain gage half brigde Remote Control (option) Strain gage full brigde Sensor Signal Amplifier Receiver Digital interface (USB; CAN, Ethernet,IENA) Thermocouple rechargable battery Remote Cal rotating stationary Service USB PT100 RTD PT100 Piezo electric Page 3

4 Transmitter Band clamp MANNER Radio Sensortelemetry (shaft stationary) Antenna Shaft Shaft Type: SV_4_<bandwidth>_<accuracy>_<temp>_<mod>_F Receiver Type: AW_T_<bandwidth>_<channels>_<supply>_<output>_<mod>_F Features: Easy mounting with Accusupply 3,6 V Lithium, max 35 hours (one cycle) Channel count: max 16 Sample rate: Sample/s (1 channel) Sample rate: Sample/s /channel at 8 channels Digital transmitting: 12/16 Bit resolution with checksum (CRC) Transmitting: Radio f = 433/868 MHz, 16 different frequencies RFPower: 10 mw; range: 50 m in open field Integrated data protection by checksum 16 Bit CRC Low current consumption by low power CMOS technique: 3,6 V supply Integrated transducer amplifier range: 0,1 mv/v to 20 mv/v Range adjustable by solderable resistors or optional electrical remote programmable range with 12 Bit resolution Transducer: Strain gage, full / half bridge, Thermocouple type K Zero drift / Gain drift: 0,01 %/ C (0,003 %/ C optional) Optional inductive supply Max accelaration: 3000 g Optional 40 to +120 C environmental temperature Page 4

5 Transmitter Band clamp MANNER Radio Sensortelemetry (shaft stationary) Shaft Type: SV_4_<bandwidth>_<accuracy>_<temp>_<mod>_F Shaft Features: Easy mounting with Accusupply 3,6 V Lithium, max 35 hours (one cycle) Channel count: 1 Sample rate: 4000 Sample/s (1 channel) Digital transmitting 12/16 Bit resolution with checksum (CRC) Transmitting: Radio f = 433/868 MHz, 16 different frequencies RFPower: 10 mw; range: 50 m in open field Integrated data protection by checksum 16 Bit CRC Low current consumption by low power CMOS technique: 3,6 V supply Integrated transducer amplifier range: 0,1 mv/v to 20 mv/v Range adjustable by solderable resistor or optional electrical remote programmable range with 12 Bit resolution Transducer: Strain gage, full / half bridge, Thermocouple type K Zero drift / Gain drift: 0,01 %/ C (0,003 %/ C optional) Optional inductive supply Max accelaration: 1500 g Temperature range: 10 to +85 C Optional 40 to +120 C environmental temperature Type: AW_M_<bandwidth>_<supply>_ <output>_<mod>_f Page 5

6 Transmitter Band clamp speed mark MANNER Radio Sensortelemetry (flexible power meter) Shaft Strain gage full brigde Remote Control (option) 9 to 36 V DC Shaft Sensor Signal Amplifier Speed Receiver 0 to ±10V USB TTL Type: SV_4_<bandwidth>_<accuracy>_ <temp>_<mod>_f Type: AW_M_<bandwidth>_<supply>_ <output>_<mod>_f Speed sensor Interface USB/CAN Optional USB Torque Speed Power Features: Easy mounting with Accusupply 3,6 V Lithium, max 35 hours (one cycle) Channel count: 1 Sample rate: 4000 Sample/s (1 channel) Digital transmitting 12/16 Bit resolution with checksum (CRC) Transmitting: Radio f = 433/868 MHz, 16 different frequencies RFPower: 10 mw; range: 50 m in open field Integrated data protection by checksum 16 Bit CRC Low current consumption by low power CMOS technique: 3,6 V supply Integrated transducer amplifier range: 0,1 mv/v to 20 mv/v Range adjustable by solderable resistor or optional electrical remote programmable range with 12 Bit resolution Transducer: Strain gage, full / half bridge, Thermocouple type K Zero drift / Gain drift: 0,01 %/ C (0,003 %/ C optional) Optional inductive supply Max accelaration: 1500 g Temperature range: 10 to +85 C Optional 40 to +120 C environmental temperature 9 to 36 V 0 to ±10V Page 6

7 Torque Meter based on Radio Telemetry Features: Type: AW_M_<bandwidth>_<supply>_ <output>_<mod>_f Type: MF_<range>_<bandwidth>_<precision>_<mod>_F Further information: see Messflansch Universal torque meter for short term use Ranges available: 10 Nm to 50 knm Linearity and hysteresis: 0,2 % High bandwidth 0 to 1 khz(3 db) High reliable digital transmitting 16 Bit resolution Zero drift / Gain drift: 0,01 %/ C (0,003 %/ C optional) Easy mounting Transmitting: Radio f = 433/868 MHz RFPower: 10 mw; range: 40 m in open field Integrated data protection by checksum (16 Bit CRC) Low current consumption by low power CMOS technique: 3,6 V supply with Accusupply 3,6 V Lithium, max 35 hours (one cycle) Max radial accelaration: 1500 g Temperature range: 10 to +85 C Optional 40 to +120 C environmental temperature Supply receiver: 9 to 36 V DC, 100 ma Output voltage: 0 to ±10 V, 0(4) to 20 ma, USB, CAN Type system: type: MF_<range>_<precision>_<bandwidth>_<mod>_<AW>_F_<Inter> 10 Nm 0,25% 10 Hz PCM12 AW_M to 0,1% 100 Hz PCM16 AW_T USB 50 knm 0,05% 1 khz CAN Page 7

8 Force Meter based on Radio Telemetry F Type: MF_<range>_<bandwidth>_<precision>_<mod>_F F Features: Type: AW_M_<bandwidth>_<supply>_ <output>_<mod>_f Universal torque meter for short term use Ranges available: 10 N to kn Linearity and hysteresis: 0,2 % High bandwidth 0 to 1 khz(3 db) High reliable digital transmitting 16 Bit resolution Zero drift / Gain drift: 0,01 %/ C (0,003 %/ C optional) Easy mounting Transmitting: Radio f = 433/868 MHz RFPower: 10 mw; range: 40 m in open field Integrated data protection by checksum (16 Bit CRC) Low current consumption by low power CMOS technique: 3,6 V supply with Accusupply 3,6 V Lithium, max 35 hours (one cycle) Max radial accelaration: 1500 g Temperature range: 10 to +85 C Optional 40 to +120 C environmental temperature Supply receiver: 9 to 36 V DC, 100 ma Output voltage: 0 to ±10 V, 0(4) to 20 ma, USB, CAN, TCP/IP Type system: type: MFF_<range>_<precision>_<bandwidth>_<mod>_<AW>_F_<Inter> 10 N 0,25% 10 Hz PCM12 AW_M to 0,1% 100 Hz PCM16 AW_T USB kn 0,05% 1 khz CAN Page 8

9 Climate Compressor Torque Meter based on Radio Telemetry Type: MFC_<range>_<precision>_<bandwidth>_<mod>_F Features: Type: AW_M_<bandwidth>_<supply>_ <output>_<mod>_f Climate compressor torque meter for short term use Ranges available: 20 Nm to 50 knm Linearity and hysteresis: 0,25 % High bandwidth 0 to 1 khz(3 db) High reliable digital transmitting 16 Bit resolution Zerodrift / Gaindrift: 0,01 %/ C (0,003 %/ C optional) Easy mounting Transmitting: Radio f = 433/868 MHz RFPower: 10 mw; range: 40 m in open field Integrated data protection by checksum (16 Bit CRC) Low current consumption by low power CMOS technique: 3,6 V supply with Accusupply 3,6 V Lithium, max 25 hours (one cycle) Max radial accelaration: 1500 g Temperature range: 10 to +85 C Optional 40 to +120 C environmental temperature Supply receiver: 9 to 36 V DC, 100 ma Output voltage: 0 to ±10 V, 0(4) to 20 ma, USB, CAN Type system: type: MFC_<range>_<precision>_<bandwidth>_<mod>_<AW>_F_<Inter> 20 Nm 0,25% 10 Hz PCM16 AW_M to 0,1% 100 Hz AW_P USB 50 Nm 1 khz CAN Page 9

10 Acceleration Meter based on Radio Telemetry a Features: Type: AW_M_<bandwidth>_<supply>_ <output>_<mod>_f Universal accelaration meter for short term use Ranges available: 1 g 500 g Linearity and hysteresis: 0,2 % High bandwidth 0 to 1 (10) khz(3 db) High reliable digital transmitting 16 Bit resolution Zero drift / Gain drift: 0,01 %/ C (0,003 %/ C optional) Easy mounting (srew or clamping) Transmitting: Radio f = 433/868 MHz RFPower: 10 mw; range: 40 m in open field Integrated data protection by checksum (16 Bit CRC) Low current consumption by low power CMOS technique: 3,6 V supply with Accusupply 3,6 V Lithium, max 35 hours (one cycle) Temperature range: 10 to +85 C Optional 40 to +120 C environmental temperature Supply receiver: 9 to 36 V DC, 100 ma Output voltage: 0 to ±10 V, 0(4) to 20 ma, USB, CAN Type system: type: MFA_<range>_<precision>_<bandwidth>_<mod>_<AW>_F_<Inter> 1 g 0,25% PCM12 AW_M to PCM16 AW_T 500 g 0,1% 10 Hz 100 Hz 1 khz 10 khz USB CAN TCP/IP Page 10

11 Torsional Acceleration Meter based on Radio Telemetry with ICP Sensors Receiver Transmitter with integrateted antenna a t1 Shaft a t2 Features: Universal torsional accelaration meter for short term use Ranges available: 1 g 100 g Linearity and hysteresis: 0,2 % High bandwidth 0 to 1 khz (3 db) Zero drift / Gain drift: 0,01 %/ C (0,003 %/ C optional) Easy mounting (srew or clamping) Transmitting: Radio f = 433/868 MHz RFPower: 10 mw; range: 40 m in open field High reliable digital transmission, integrated data protection by checksum low current consumption by low power CMOS technique: 3,6 V supply with Accusupply 3,6 V Lithium, max 35 hours (one cycle) Eviromental temperature range: 10 to +85 C ( C opt) Supply receiver: 9 to 36 V DC, 100 ma Output voltage: 0 to ±10 V, 0(4) to 20 ma, USB, CAN, TCP/IP Type system: type: MFB_<range>_<precision>_<bandwidth>_<mod>_<AW>_F_<Inter> 1 g 0,25% PCM12 AW_M to PCM16 AW_T 500 g 0,1% 10 Hz 100 Hz 1 khz 10 khz USB CAN TCP/IP Page 11

12 Wheel Torque Meter based on Radio Telemetry Type: MFW_<range>_<precision>_<bandwidth>_<mod>_F Features: Type: AW_M_<bandwidth>_<supply>_ <output>_<mod>_f Wheel torque meter for cars Ranges available: 500 Nm to 4 knm Linearity and hysteresis: 0,1 % Based on titanium with overload protection High bandwidth 0 to 1 khz(3 db) High reliable digital transmitting 16 Bit resolution Zerodrift / Gain drift: 0,01 %/ C (0,003 %/ C optional) Easy mounting Transmitting: Radio f = 433/868 MHz, 16 different frequencies Integrated transmitting antenna, waterproof RFPower: 10 mw; range: 20 m in open field Integrated data protection by checksum (16 Bit CRC) Low current consumption by low power CMOS technique: 3,6 V supply with Accusupply 3,6 V Lithium, max 35 hours (one cycle) Max radial accelaration: 1500 g Temperature range: 25 to +85 C Optional 40 to +120 C environmental temperature Supply receiver: 9 to 36 V DC, 100 ma Output voltage: 0 to ±10 V, 0(4) to 20 ma, USB, CAN Type system: type: MFW_<range>_<precision>_<bandwidth>_<mod>_<AW>_F_<Inter> 500 Nm 0,1% 100 Hz PCM16 AW_M to 1 khz AW_P USB 4 knm CAN Page 12

13 Multichannel transmitter with integrated strain gage amplifier (with Accu) Wheel Radio Telemetry with CANBus Interface or Interface Box Zero point Gain fine Receiver Supply 9 to 36 V DC Output: 0 to ±10V CAN Bus Features: Easy mounting with Accusupply 3,6 V Lithium, max 35 hours (one cycle) Channel count: 1 or multi channel (max 16) Sample rate: 4000 Sample/s/channel Digital transmitting 12/16 Bit resolution with checksum (CRC) Transmitting: Radio f = 433/868 MHz, 16 different frequencies RFPower: 10 mw; range: 30 m in open field Low current consumption by low power CMOS technique: 3,6 V supply Integrated transducer amplifier range: 0,1 mv/v to 20 mv/v electrical remote programmable range with 12 Bit resolution Transducer: strain gage, full / half bridge, Thermocouple type K Zerodrift / Gain drift: 0,01 %/ C (0,003 %/ C optional) Optional inductive supply Max accelaration: 1500 g Optional 40 to +120 C environmental temperature Type system: MSV_Rad_<channel>_<precision>_<temperature>_<mod>_F_<sample>_<Inter> 2 0,2 85 PCM12 1 USB to 0,1 125 PCM16 10 CAN Page 13

14 Wireless Temperature Sensor for rough Environment Condition opt with CAN Bus or USB Interface Rotating shaft Temperature acquisition at the shaft Interface Box Gain fine Zero point Receiver Supply 9 to 36 V DC Output: 0 to ±10V CAN Bus Features: Direct contacting temperature sensor Easy mounting by clamps with exchangeable Battery, supply 3,6 V Low current consumption, 1/2 year operating time per battery set Channel count: 1 or multi channel (max 16) Sample rate: 1 Sample/s (option 10 Sample/sec) Digital transmitting 12/16 Bit resolution with checksum (CRC) Transmitting: Radio f = 433 MHz, 16 different frequencies RFPower: 10 mw; range: 30 m in open field Low current consumption by low power CMOS technique: 3,6 V supply Temperature ranges: 40 to 85 C, 40 to 120 C Integrated temperatur sensor (optional external temperature sensor) Accuracy: ±1,5 C Max accelaration: 500 g Size: 45 x 30 x 25 mm Optional 40 to +120 C environmental temperature Type: SV_8x_<channels>_<samplerate>_<temp>_<mod>_<sensor> int ext Page 14

15 Wireless Temperature Sensor for rough Environment Condition opt with CAN Bus or USB Interface 26,5 44 Clamps for external sensor Zero point Gain CANBus/USB Interface Supply 9 to 36 V DC Features: Easy mounting by clamps with exchangeable Battery, supply 3,6 V Low current consumption, >1/2 year operating time per battery set Channel count: 1 or multi channel (max 16) Sample rate: 1 Sample/s (option 10 Sample/sec) Digital transmitting 16 Bit resolution with checksum (CRC) Transmitting: Radio f = 433 MHz, 16 different frequencies RFPower: 10 mw; range: 50 m in open field Low current consumption by low power CMOS technique: 3,6 V supply Temperature ranges: 40 to 85 C, 40 to 120 C External temperature sensor Type PT100, (Thermoelement type K Option) range programmable (optional internal temperature sensor) Accuracy: ±1,5 C Max accelaration: 500 g Size: 45 x 30 x 25 mm Optional 40 to +120 C environmental temperature Type: SV_8y_<channels>_<samplerate>_<temp>_mod_<sensor> int ext Page 15

16 Dimensions 8 channel transmitter Universal adapter plate Radial connetors type Lemo or PG screws Radial connetors type Lemo or PG screws Ø90,0 Ø66,0 Ø91,0 Option central Sensor connector Lemo Transduce with transmitter Receiver 0 to ±10V USB, CAN,TCP/IP 20,5 1,5 21,0 Page 16

17 General Measurement Configuration for Multi Channel Systems Rotor System 1 Sensor signal amplifier Manner Sensor Telemetry Rotor antenna Stator antennas Rotor System 2 Manner Sensor Telemetry Rotor antenna Sensor signal amplifier Rotor System 3 Manner Sensor Telemetry Rotor antenna Funktelemetrie Empfänger Funktelemetrie Funktelemetrie Antennendiversity CANBus Sensor signal amplifier Antenne 1 IN Rotor System 4 Manner Sensor Telemetry Rotor antenna Antenne 2 M A E 1 E 2 M A OUT M A Sensor signal amplifier Page 17

18 Receiver MANNER Radio Sensortelemetry (point to point) Antenna Type: AW_T_<bandwidth>_<channels>_<supply>_<output>_<mod>_F Up to 50 m Type: MSV <channels>_<bandwidth> _<accuracy>_<temp>_<mod>_f Strain gage Transmitter PT100 Pressure Features: Easy mounting with Accusupply 3,6 V Lithium, max 35 hours (one cycle) Channel count: max 16 Sample rate: Sample/s 1 channel) Sample rate: 2000/4000/8000 Sample/s /channel at 8 channels Digital transmitting 12/16 Bit resolution with checksum (CRC) Transmitting: Radio f = 433/868 MHz, 16 different frequencies RFPower: 10 mw; range: 50 m in open terrain Integrated data protection by checksum 16 Bit CRC Low current consumption by low power CMOS technique: 3,6 V supply Integrated transducer amplifier range: 0,1 mv/v to 20 mv/v Range adjustable by solderable resistors or optional electrical remote programmable range with 12 Bit resolution Transducer: Strain gage, full / half bridge, Thermocouple type K Zero drift / Gain drift: 0,01 %/ C (0,003 %/ C optional) Optional inductive supply Max accelaration: 1500 g Optional 40 to C environmental temperature Page 18

19 Sensortelemetrie MANNER Radio Sensortelemetry special for Train Application with Antenna Diversity Stator antennas M A PCM PCM Sensortelemetrie M A N N N V V V N N N V V V N N N V V V N N N V V V M A M A M A Features: Easy mounting with Accusupply 3,6 V Lithium, Max 35 hours (one cycle) Channel count: 16 (max 32) Sample rate: 4000 Sample/s 1 channel) Sample rate: 750 Sample/s at 16 ch Digital transmitting 12/16 Bit resolution with checksum (CRC) Transmitting: Radio f = 433/868 MHz, 16 different frequencies RFPower: 10 mw; range: 30 m integrated Data protection Antenna diversity for improved reception by checksum 16 Bit CRC Low current consumption by low power CMOS technique: 3,6 V supply Integrated transducer amplifier range: 0,1 mv/v to 20 mv/v Electrical remote programmable range with 12 Bit resolution Transducer: Strain gage, full /, half bridge, Thermocouple type K Zero drift / Gain drift: 0,01 %/ C Optional inductive supply Max accelaration: 1500 g Temperature 40 to +85 C Page 19

20 Multi Channel Radio Sensortelemetry (separate frequencies) Sensor with transmitter Transmitter with integrated signal amplifier 1 Plugin cards Multi channel receiver Sensor with transmitter Transmitter with integrated signal amplifier Sensor with transmitter Type: SV_4_<bandwidth>_<accuracy>_<temp>_<mod>_F Transmitter with integrated signal amplifier 2 16 Signal output 0 to ±10 V Features: Supply 90 to 270 V AC Type: AW_ES_<bandwidth>_<supply> _<output>_<mod>_f Easy handling with Accusupply 3,6 V Lithium, max 35 hours (one cycle) Channel count: 1 to 16 (every channel has its own frequency) Sample rate: 4000 (40 000) Sample/s (1 channel) Digital transmitting 12/16 Bit resolution with checksum (CRC) Transmitting: Radio f = 433/868 MHz, 16 different frequencies RFPower: 10 mw; range: 50 m in open field Integrated data protection by checksum 16 Bit CRC Low current consumption by low power CMOS technique: 3,6 V supply Integrated transducer amplifier range: 0,1 mv/v to 20 mv/v Range adjustable by solderable resistors or optional electrical remote programmable range with 12 Bit resolution Transducer: Strain gage, full / half bridge, Thermocouple type K Zero drift / Gain drift: 0,01 %/ C (0,003 %/ C optional) Optional inductive supply Max accelaration: 1500 g Temperature range: 10 to +85 C Optional 40 to +120 C environmental temperature Page 20

21 Multi Channel Radio Sensortelemetry (separate frequencies, point to point) Sensor with transmitter or Transmitter with integrated signal amplifier 1 Receiver 0 to ±10V RS232, USB Type: SV_4_<bandwidth>_<accuracy> _<temp>_<mod>_f Type: SV_8_<bandwidth>_<accuracy> _<temp>_<mod>_f type: AW_M_<bandwidth>_<supply>_ <output>_<mod>_f Sensor with transmitter Features: Transmitter with integrated signal amplifier Sensor with transmitter Transmitter with integrated signal amplifier Sensor with transmitter Transmitter with integrated signal amplifier Receiver Receiver Receiver 0 to ±10V RS232, USB 0 to ±10V RS232, USB 0 to ±10V RS232, USB Easy handling Channel count: 1 (16 different frequencies) Sample rate: 4000 Sample/s (1 channel) Digital transmitting 12/16 Bit resolution with checksum (CRC) Transmitting: Radio f = 433/868 MHz, 16 different frequencies RFPower: 10 mw; range: 50 m in open field Integrated data protection by checksum 16 Bit CRC Low current consumption by low power CMOS technique: 3,6 V supply Integrated transducer amplifier range: 0,1 mv/v to 20 mv/v Range adjustable by solderable resistors or optional electrical remote programmable range with 12 Bit resolution Transducer: Strain gage, full / half bridge, Thermocouple type K Zero drift / Gain drift: 0,01 %/ C (0,003 %/ C optional) Max accelaration: 1500 g Temperature range: 10 to +85 C Optional 40 to +120 C environmental temperature with Accusupply 3,6 V Lithium, max 35 hours (one cycle) Page 21

22 Multi Channel Radio Sensortelemetry (multiplex mode, one frequency, multi point to point, low speed application) Sensor with transmitter 9 to 36 V DC Transmitter with integrated signal amplifier 1 Receiver 0 to ±10V CAN, USB Sensor with transmitter Transmitter with integrated signal amplifier Sensor with transmitter Transmitter with integrated signal amplifier Sensor with transmitter Transmitter with integrated signal amplifier Type: SV_8_<bandwidth>_ <accuracy>_<temp>_<mod>_f Features: Type: AW_M_<bandwidth>_<supply>_ <output>_<mod>_f Easy handling Multichannel (time multiplex) Channel count (max): 8 (16 different frequencies) Sample rate: 10 Sample/s/channel Digital transmitting 12/16 Bit resolution with checksum (CRC) Transmitting: Radio f = 433/868 MHz, 16 different frequencies RFPower: 10 mw; range: 50 m in open field Integrated data protection by checksum 16 Bit CRC Integrated transducer amplifier range: 0,1 mv/v to 20 mv/v Range adjustable by solderable resistors or optional electrical remote programmable range with 12 Bit resolution Transducer: Strain gage, full / half bridge, Thermocouple type K Zero drift / Gain drift: 0,01 %/ C (0,003 %/ C optional) Max accelaration: 1500 g Temperature range: 10 to +85 C Optional 40 to +120 C environmental temperature Low power mode, low power CMOS technique: 3,6 V supply with Accusupply 3,6 V Lithium, max 150 hours (one cycle) Page 22

23 Multi Channel Radio Sensortelemetry (multiplex mode, one frequency, multi point to point, high speed application) Sensor with transmitter 9 to 36 V DC Transmitter with integrated signal amplifier 1 Receiver 0 to ±10V CAN, USB Sensor with transmitter Transmitter with integrated signal amplifier Sensor with transmitter Transmitter with integrated signal amplifier 2 8 Type: SV_8_<bandwidth>_ <accuracy>_<temp>_<mod>_f Features: Type: AW_F_<bandwidth>_<supply>_ <output>_<mod>_f or AW_TE42_ Easy handling Multichannel (time multiplex) Channel count (max): 8 (16 different frequencies) Sample rate: up to 4000 Sample/s/channel all transmitter signals synchronized Digital transmitting 16 Bit resolution with checksum (CRC) Transmitting: Radio f = 433/868 MHz, 16 different frequencies RFPower: 10 mw; range: 50 m in open field Integrated data protection by checksum 16 Bit CRC Integrated transducer amplifier range: 0,1 mv/v to 20 mv/v Range adjustable by solderable resistors or optional electrical remote programmable range with 16 Bit resolution Transducer: Strain gage, full / half bridge, Thermocouple type K Zero drift / Gain drift: 0,01 %/ C (0,003 %/ C optional) Max accelaration: 1500 g Temperature range: 10 to +85 C Optional 40 to +120 C environmental temperature Low power mode, low power CMOS technique: 3,6 V supply with Accusupply 3,6 V Lithium, max 20 hours (one cycle)

24 Option Radio Sensortelemetry with Antenna Diversity (Security improvement of data transmission by use of 2 antennas) Antenna 1 Antenna2 Shaft Receiver Features: Up to thousandfold improvement of reception in case of interferences 2 receiver systems with 2 separate antennas Diversity combiner selects every time the best signal Avoiding of lost of sensor data in case of bad reception or interferences Digital transmitting 12/16 Bit resolution with checksum (CRC) Transmitting: Radio f = 4332,4 GHz RFPower: 10 mw; range: 50 m in open terrain Integrated data protection by checksum 16 Bit CRC Special for large shafts Special for train application Special for hard reception conditions Div_<channels>_<receivers> Page 23

25 Option RMC Sensor Telemetry (Wireless) For initial remote setup of the of strain gage application at installation remote Control via Radio link Receiver data Zero point Gain Interface Box USB Bus Supply 9 to 36 V DC Output: 0 to ±10V Laptop Datei Info * Auto zero, * Adjusting tolerances in zero point * Adjusting tolerances in gain * Remote On/Off Transmitter Torque display Nm Gain adjustment Nullpunkt % [100100] Absolut[0 4095] 2,58 mv/v+2,58 mv/v Meßbereich MV/V [012,64] MV/V Absolut[0 4095] Vmax+Vmin Status Transmit/Receive Zusatzfunktionen Übertragung Initialisieren Exit R M MANNER A Sensortelemetrie Werte erneut senden Strain µm/m Remote online reconditioning without opening of the amplifier Zero adjustment Page 24

26 Wireless remote programmable Sensor Telemetry High resolution (16 Bit) initial remote setup of the of strain gage application at installation and calibration Output 10 V digits Zero point correction Gain correction Extention mm/m Separate address for each amplifier gain, zero adjustable with 16 bits resolution (internal storage) wireless ON/OFF wireless RMC Sensortelemetry Sensor + Electronically programmable amplifier Gain (remote) Address gain and zero point storage Monitoring of supply Sensor signal amplifier µp Autozero, Zero (remote) Akku (Option) data remote Control via Radio link Evaluation unit 0 to ±10V USB CAN Ethernet Digital data Remote conditioning, ON/OFF with laptop Page 25

27 How does RMC Sensor Telemetry work? Transducer Rcal Cal Amplifier Amplifier Zero, Offset Gain, Range Type of sensor Remote shunt calibration Amplifier 1 Amplifier 2 Offset 16 Bit resolution Logic with EEProm Power suppy A/DConverter Modulator/ Demodulator Logic RMC Sensor signal amplifier Gain 16 Bit resolution Rotating Remote RMC Data Inductive coupling frequency = 13,56 MHz Digitized sensor signal Energie Remote shunt calibration Range, gain, zero, offset Datei Info Zero/Offset 100 Gain/Range RF generator Modulator/ Demodulator/ D/AConverter Logic µp up Receiver Stationary Cal USB Output signal 0 to ±10 V Laptop, PDA The control data for gain and zero will be online transferred via the telemetry channel Status MV/V Transmit/Receive Initiale % [100100] Absolute[ ] 2,58 mv/v+2,58 mv/v MV/V [010] Absolute[065000] Vmax+Vmin Exit R M MANNER A Sensortelemetrie Laptop Features: * Remote high resolution adjustment (16 Bit) of gain, range ( 0,05 to 10 mv/v) * Auto zero * Remote high resolution adjustment (16 Bit) of zero, offset (±500% from the adjusted range) * Digitizing of sensor signal with 16 Bit resolution inside the sensor signal amplifier * Integrated sensor signal amplifier for direct interface of strain gage: Standard: strain gage, PT100 Option: Thermocouple, piezo electric, ICP, LVDT * Remote shunt calibration (option) * Integrated power supply for transducer and amplifier * Very small zero/gain drift: 0,003 %/ C * Very good linearity: <0,003 % * Environment temperature: 25 to +125 C (45 to +120 C option) * Protektion: IP67 * Integrated speed sensor (option) * Serial interface USB, direct control of gain and auto zero by laptop, PDA Page 26

28 RadioSensortelemetry Components Page 27

29 Sensor Signal Amplifier Type 2 End of Shaft 4 x Ø4,5 Ø5,0 40,0 6,0 32,0 R R + 50,0 R + R UB I+ I Ud GND R v2 RG or RV R v1 Transmitter 42,0 RF1 1 Channel Radio Sensortelemetry transmitter For strain gage, PT100, Thermocouple Sensitivity: 0,02 to 20 mv/v Bandwidth (10 Hz / 0 Hz to 1 khz Brigde supply: 3 V Strain gage: 350 W Transmission: Radio Sensortelemetry PCM Integrated filter Resolution: 14 Bit (16 Bit) Drift zero: 0,02 (0,01, 0,005 option) Supply: 3,3 to 12 V, 50 ma Remote range control, auto zero (option) Environmental temperature: 25 to +85 C (120 C) Max load: g (depends on fixing) Type: SV_2_<accuracy>_<temp>_Fu_<mod>_<bandwidth>_<rmc>_<TC> 1 khz 0,02 85 PCM12 0, PCM16 RC TC 0,005 Page 28

30 Sensor Signal Amplifier Type 4a UB 1,0 13,0 R + R I+ I Ud Transmitter RF1 17,0 34,0 Ø3,1 R + R GND R v2 RG or RV R v1 36,0 30,0 24,0 Ø3,1 Weight: about 12g 1/2 Channel Radio Sensortelemetry transmitter For strain gage, PT100, Thermocouple Sensitivity: 0,02 to 20 mv/v Bandwidth 10 Hz / 0 Hz to 1 khz Brigde supply: 3 V Strain gage: 350 W Transmission: Radio Sensortelemetry PCM Integrated filter Resolution: 14 Bit (16 Bit) Drift zero: 0,02 (0,01, 0,005 option) Supply: 3,3 to 12 V, 50 ma Remote range control, auto zero (option) Environmental temperature: 25 to +85 C (120 C) Max load: g (depends on fixing) Type: SV_4a_<accuracy>_<temp>_Fu_<mod>_<bandwidth>_<rmc>_<TC> 0,02 85 PCM16 1 khz 0, khz RC TC 0, khz Page 29

31 Sensor Signal Amplifier Type Epoxy +/0,1 18 housing: Epoxy UB +/0,1 10 R + R I+ I Ud Transmitter RF1 cable exits +/0,1 31 R + R GND Rv2 RG or RV R v1 gain resistor 3,316V Supply Gnd aktivation line active high +516volts transmitter Antenna shaft +3V I+ I Gnd clamp SG E=1 mv/v (default) battery 1 Channel Radio Sensortelemetry transmitter For strain gage, PT100, Thermocouple Sensitivity: 0,02 to 20 mv/v Bandwidth (10 Hz / 0 Hz to 1 khz Brigde supply: 3 V Strain gage: 350 W (1000 W) Transmission: Radio Sensortelemetry PCM, 433 MHz Integrated filter Resolution: 16 Bit Drift zero: 0,02 (0,01, 0,005 option) Supply: 3,3 to 16 V, 50 ma Remote range control, auto zero (option) Environmental temperature: 25 to +85 C (120 C) weight 20 g, Max load: g (depends on fixing) Type: SV_7a_<accuracy>_<temp>_Fu_<mod>_<bandwidth>_<rmc>_<TC> 1 khz 0,02 0,01 0, PCM16 RC TC

32 Sensor Signal Amplifier Type 2b (End of shaft, Cartridge, Turbine) integrated antenna UB Weight: about 13g R + R I+ I Ud Transmitter RF1 4,0 47,0 4 mal Ø2,2 R + R GND R v2 RG or RV R v1 Ø18,0 UB CalGNDRv1 I I+ Tk Rv2 Ø 20,0 Ø 25,0 End of shaft Sensor signal amplifier With integrated axial antenna 1 Channel Radio Sensortelemetry transmitter For strain gage, PT100, Thermocouple Sensitivity: 0,02 to 20 mv/v Bandwidth 10 Hz / 0 Hz to 1 khz Brigde supply: 3 V Strain gage: 350 W Transmission: Radio Sensortelemetry PCM integrated antenna Integrated filter Resolution: 14 Bit (16 Bit) Drift zero: 0,02 (0,01, 0,005 option) Supply: 3,3 to 12 V, 50 ma Remote range control, auto zero (option) Environmental temperature: 25 to +85 C (120 C) Max load: g (depends on fixing) Type: SV_4b_<accuracy>_<temp>_Fu_<mod>_<bandwidth>_<rmc>_<TC> 0,02 85 PCM16 1 khz 0, khz RC TC 0, khz Page 30

33 Sensor Signal Amplifier Type SV_Rad 5 x M3 depth: 4 mm Lemo socket: HVG03304CLLSV Magnet for remote shunt calibration R + R UB I+ I Ud Transmitter RF1 Ø80,0 Ø56,0 Ø81,0 Ø63,1 R + R GND R v2 RG or RV R v1 1,5 20,5 21,0 R + R R + R RCal Connector for remote control UB I+ I Ud GND R v2 RG or RV R v1 1 Channel Radio Sensortelemetry transmitter for wheels or shaft end applications For strain gage, PT100, Thermocouple Sensitivity: 0,02 to 20 mv/v Bandwidth 10 Hz / 0 Hz to 1 khz Brigde supply: 3 V, battery or accu (rechargeable) Strain gages: 350 W Transmission: Radio Sensortelemetry PCM Diameter: 80 mm, height: 43 mm Resolution: 12 Bit (16 Bit) Drift zero: 0,02 (0,01, 0,005 option) Recharging by inductive recharging cap (contactless) Operating time between recharging: 30 hours Activating by switch Remote range control, auto zero (option) Environmental temperature: 25 to +85 C (120 C) Protection: IP67 Max load: g (depends on fixing) Type: SV_Rad_<accuracy>_<temp>_Fu_<mod>_<bandwidth>_<rmc>_IP67_<TC> 0,02 85 PCM16 1 khz 0, khz RC TC 0, khz Page 31

34 Sensor Signal Amplifier Type 8a (waterproof) UB 15,0 22,5 30,0 45,0 R R + R + R I+ I Ud GND R v2 RG or RV R v1 Transmitter RF1 18,0 50,0 30,0 24,0 Housing BOPLA A100 Thermocouple * PCMVersion UB I+ Cal I GND HF1 5,8VRv2Rv1 Tk HF HF2 GND 1 Channel FM/PCM Transmitter For strain gage, PT100, Thermocouple Sensitivity: 0,02 mv/v to 20 mv/v Bandwidth: 0 (10) Hz to 50 khz Strain gage brigde supply: 6 V (3,3 V*) Strain gage bridge resistance: 1000 W Transmission: inductive sensortelemetry FM, PCM Integrated filter Resolution: 14 Bits, 16 Bits* Zero point drift: 0,02, (0,01, 0,003* option) Remote shunt calibration Remote gain, zero, auto zero with 16 Bit resolution (option) additonal temperature channel (option) Enviromental temperature range: 25 to +85 C (125 C, 150 C) Max load: g (depending on fixing) Type: SV_8a_<accuracy>_<temp>_Fu_<mod>_<bandwidth>_<rmc>_wa_<TC> 0,02 0,01 0, PCM16 1 khz 10 khz RMC 40 khz IP52 IP65 IP67 TC Page 32

35 Sensor Signal Amplifier Type 8b special for tension belt fixing (waterproof) UB UB I+ Cal I GND R + R I+ I Ud Transmitter RF1 45,0 HF1 5,8VRv2Rv1 Tk HF HF2 GND R + R GND R v2 RG or RV R v1 18,0 50,0 80,0 Shaft Tension belts 1 Channel Radio Sensortelemetry transmitter with integrated transmitting antenna and accu pack For strain gage, PT100, Thermocouple Sensitivity: 0,02 to 20 mv/v Bandwidth 10 Hz / 0 Hz to 1 khz Brigde supply: 3 V Strain gages: 350 W Transmission: Radio Sensortelemetry PCM Integrated filter Resolution: 14 Bit (16 Bit) Drift zero: 0,02 (0,01, 0,005 option) Supply: 3,3 to 12 V, 50 ma, operating with 1 accu charge 30 hours Remote range control, auto zero (option) Environmental temperature: 25 to +85 C (120 C) protection: IP65 Max load: g (depends on fixing) Type: SV_8b_<accuracy>_<temp>_Fu_<mod>_<bandwidth>_<rmc>_wa_<TC> 0,02 0,01 0, FM PCM16 1 khz 10 khz 40 khz RMC IP52 IP65 IP67 TC Page 33

36 Sensor Signal Amplifier Type 9 Through hole Ø = 7mm for weight reduction UB R + R I+ I Ud Transmitter RF1 M3 Inbus battery R + R GND R v2 RG or RV R v1 Inner diameter: 17 to 50mm Outer diameter = Inner diameter + 20mm (without integrated battery) or Outer diameter = Inner diameter + 30 mm (with integrated rechargeable battery) R R + R + R UB I+ I Ud GND R v2 RG or RV R v1 Øinner Øouter 1 Channel Radio Sensortelemetry transmitter For strain gage, PT100, Thermocouple Sensitivity: 0,02 to 20 mv/v Bandwidth 10 Hz / 0 Hz to 1 khz Brigde supply: 3 V Strain gages: 350 W Transmission: Radio Sensortelemetry PCM Integrated filter Resolution: 14 Bit (16 Bit) Drift zero: 0,02 (0,01, 0,005 option) Supply: 3,3 to 12 V, 50 ma Remote range control, auto zero (option) Environmental temperature: 25 to +85 C (120 C) Max load: g (depends on fixing) Type: SV_9_<accuracy>_<temp>_Fu_<mod>_<bandwidth>_<rmc>_<wa>_<TC> 1 khz 0,02 85 PCM12 0, PCM16 RMC TC 0,005 IP52 IP65 IP67 Page 34

37 Multi channel signal Amplifier Type M waterproof 45,0 Vcci 30,0 24,0 18,0 sensor signal amplifier Prisma shaft battery tension belt 50,0 typical mounting on shaft GND I Cal I+ UB 1 GND I Cal I+ UB 2 GND I Cal I+ UB 3 16,9 Housing BOPLA A100 GND I Cal I+ UB 4 HF HFGND Antenna 23,0 25,5 R R + + 2/4 Channel Radio Sensortelemetry transmitter For strain gage, PT100, Thermocouple Sensitivity: 0,02 to 20 mv/v Bandwidth 10 Hz / 0 Hz to 10 khz Brigde supply: 3 V Strain gages: 350 W Transmission: Radio Sensortelemetry PCM Integrated filter Resolution: 12 Bit (16 Bit) Drift zero: 0,02 (0,01, 0,005 option) Supply: 3,3 to 12 V, 50 ma Remote range control, auto zero (option) Environmental temperature: 25 to +85 C (120 C) Max load: g (depends on fixing) Type: MSV_M_<channels>_<accuracy>_<temp>_Fu_<mod>_<sample>_<rmc>_wa_<TC> 0,02 0,01 0, PCM12 PCM16 RMC TC i=1 i=n Gndi Transmitter i = channel number RF Page 35

38 4/8 Channel Sensor Signal Amplifier Type M Vcci 8 mal Ø3,2 Height 22, i=1 i=n Transmitter RF1 Switch On/Off Gndi i = channel number 50,0 40,0 16,0 80,0 90,0 96,0 100,0 Supply voltage supervision LED on > supply voltage ³3,6 V LED off > supply voltage <3,6 V 4/8 Channel Radio Sensortelemetry transmitter For strain gage, PT100, Thermocouple Sensitivity: 0,02 to 20 mv/v Bandwidth 10 Hz / 0 Hz to 1 khz Brigde supply: 3 V Strain gages: 350 W Transmission: Radio Sensortelemetry PCM Integrated filter Resolution: 14 Bit (16 Bit) Drift zero: 0,02 (0,01, 0,005 option) Supply: 3,3 to 12 V, 50 ma Remote range control, auto zero (option) Environmental temperature: 25 to +85 C (120 C) Max load: g (depends on fixing) Type: MSV_M_<channels>_<accuracy>_<temp>_Fu_<mod>_<sample>_<rmc>_<TC> ,02 0,01 0, PCM12 PCM16 RMC TC Page 36

39 4/8 Channel Sensor Signal Amplifier Type M_wa (waterproof, IP65) Vcci + + i=1 Transmitter RF1 i=n Gndi i = channel number 18,8 24,0 30, ,0 64 Housing BOPLA A101 4/8 Channel Radio Sensortelemetry transmitter For strain gage, PT100, Thermocouple Sensitivity: 0,02 to 20 mv/v Bandwidth 10 Hz / 0 Hz to 1 khz Brigde supply: 3 V Strain gages: 350 W Transmission: Radio Sensortelemetry PCM Integrated filter Resolution: 12 Bit (16 Bit) Drift zero: 0,02 (0,01, 0,005 option) Supply: 3,3 to 12 V, 50 ma Remote range control, auto zero (option) Environmental temperature: 25 to +85 C (120 C) Max load: g (depends on fixing) Type: MSV_M_<channels>_<accuracy>_<temp>_Fu_<mod>_<sample>_<rmc>_wa_<TC> ,02 0,01 0, PCM12 PCM16 RMC TC *Option: current save mode for extrem long Battery lifetime Page 37

40 12 Channel Sensor Signal Amplifier Type M (Standard) Vcci 1 12,5 Radius = 2 mm Diameter 3,2 mm + + i=1 i=n Gndi Transmitter i = channel number RF1 Solder pins 57,5 51, ,5 19,5 32,0 7,0 Antenna 12 Channel Radio Sensortelemetry transmitter For strain gage, PT100, Thermocouple Sensitivity: 0,02 to 20 mv/v Bandwidth 10 Hz / 0 Hz to 1 khz Brigde supply: 3 V Strain gages: 350 W Transmission: Radio Sensortelemetry PCM Integrated filter Resolution: 12 Bit (16 Bit) Drift zero: 0,02 (0,01, 0,005 option) Supply: 3,3 to 12 V, 50 ma Remote range control, auto zero (option) Environmental temperature: 25 to +85 C (120 C) Max load: g (depends on fixing) Type: MSV_M_<channels>_<accuracy>_<temp>_Fu_<mod>_<sample>_<rmc>_wa_<TC> 12 0,02 0,01 0, PCM12 PCM16 RMC TC Page 38

41 16 Channel Sensor Signal Amplifier Type M (Standard) Vcci 12,5 33,2 + + i=1 i=n Transmitter RF1 1 Solder pins Radius = 2 mm ,5 51, ,5 19,5 32,0 6 Diameter 3,2 mm 7,0 Antenna Gndi i = channel number 16 Channel Radio Sensortelemetry transmitter For strain gage, PT100, Thermocouple Sensitivity: 0,02 to 20 mv/v Bandwidth 10 Hz / 0 Hz to 1 khz Brigde supply: 3 V Strain gages: 350 W Transmission: Radio Sensortelemetry PCM Integrated filter Resolution: 12 Bit (16 Bit) Drift zero: 0,02 (0,01, 0,005 option) Supply: 3,3 to 12 V, 50 ma Remote range control, auto zero (option) Environmental temperature: 25 to +85 C (120 C) Max load: g (depends on fixing) Type: MSV_M_<channels>_<accuracy>_<temp>_Fu_<mod>_<sample>_<rmc>_wa_<TC> 16 0,02 0,01 0, PCM12 PCM16 RMC TC Page 39

42 Magnet for remote shunt calibration Sensor Signal Amplifier Type MSV_R Vcci 5 x M3 depth: 4 mm Lemo socket: HVG03304CLLSV + + i=1 Transmitter RF1 i=n Ø90,0 Ø56,0 1,5 20,5 21,0 Ø91,0 Connector for remote control integrated transmitting antenna Ø63,1 Gndi i = channel number Multi Channel Radio Sensortelemetry transmitter for wheels or end shaft applications For strain gage, PT100, Thermocouple Channels: 2, 4, 8, 16 Sensitivity: 0,02 to 20 mv/v Bandwidth 10 Hz / 0 Hz to 1 khz Brigde supply: 3 V, Accu rechargeable Strain gages: 350 W Transmission: Radio Sensortelemetry PCM Diameter: 91 mm, height: 43 mm Resolution: 12 Bit (16 Bit) Drift zero: 0,01, (0,005 option) Rechargable Operating time between recharging 20 hours Activating by switch (option remote control) Remote range control, auto zero (option) Environmental temperature: 25 to +85 C (120 C) Protection IP67 Max load: g (depends on fixing) Type: MSV_Rad_<channels>_<accuracy>_<temp>_Fu_<mod>_<sample>_<rmc>_wa_<TC> 1 0, C PCM , C PCM RMC TC 16 0, Page 40

43 Sensor Signal Amplifier Type MSV_R special for temperature aquisition at wheels 5 x M3 depth: 4 mm Lemo socket: HVG03304CLLSV Thermocouple with transmitter Thermocouple with transmitter 1 Wireless LAN 9 to 36 V CAN, USB Ø80,0 Ø56,0 Ø81,0 Ø63,1 n 1,5 20,5 21,0 Connector for remote control Multi Channel Radio Sensortelemetry transmitter for wheels or end shaft applications For Thermocouple type K Channels: 2, 4, 8, 16 Range: 50 to 1000 C Sample/sec: 10 Local aera LAN time multiplex (one frequency Brigde supply: 3 V, Accu rechargeable Transmission: Radio Sensortelemetry PCM Diameter: 80 mm, height: 43 mm Resolution: 12 Bit (16 Bit) Drift zero: 0,02 (0,01, 0,005 option) Low power consumption, operating time between recharging 150 hours Recharging by inductive recharging cap (contactless) Activating by switch Environmental temperature: 25 to +85 C (120 C) Protection IP68 Max load: g (depends on fixing) Type: MSV_Rad_<channels>_<accuracy>_<temp>_Fu_<mod>_<sample>_wa_<TC> ,02 0,01 0, PCM12 PCM16 0,1/s 1/s 10/s Page 41

44 Antenna 32 Channel Sensor Signal Amplifier Type MSV_R special for helicopter use (IP65) Vcci i=1 Transmitter RF1 i=n 70 Gndi i = channel number Recharging connector H6 8 Connectors for strain gages 12 x M4 Set up connector gain, auto zero Multi Channel Radio Sensortelemetry transmitter for wheels or end shaft applications For strain gage (optional thermocouple) Transmission: Radio Sensortelemetry PCM (digital transmission) Channels: 16, 32 Sample/channel/sec: 500, 1000, 2000, 4000 Brigde supply: 3 V, Strain gage resistance: 350, (120, 1000) W Resolution: 12 Bit (16 Bit) Range: 0,05 16 mv/v (remote via wire and PC adjustable with 12 bits resolution) Auto zero/ offset adjust (remote via wire and PC adjustable with 12 bits resolution) Drift zero: 0,02 (0,01, 0,005 option) Integrated accu pack, 4000 ma/h, rechargeable by connector Low power consumption Size: Diameter: 136 mm, height: 70 mm Environmental temperature: 25 to +85 C (120 C) Protection IP54, (IP68 option) Max Speed: 3000 RPM (depends on fixing) Type: MSV_R_<channels>_<accuracy> _<temp>_fu_<mod>_samplerate>_<rmc>_wa PCM PCM16 0,02 0,01 0, Page 42

45 55 Sensor Signal Amplifier Type RAHd Through hole Ø = 7mm for weight reduction M3 Inbus battery Ref 0 I+ I Ud I+ I Ud ~ 1 Cold junction compensation ~ Internal temperature 8 Channel 1 Channel 8 Channel 9 Channel 10 Transmitter RF1 Inner diameter: 17 to 50mm Outer diameter = Inner diameter + 20mm Øinner Øouter Multi Channel Radio Sensortelemetry transmitter For PT100, Thermocouple range: C Bandwidth 10 Hz / 100 Hz Thermocouples: type K, T Transmission: Radio Sensortelemetry PCM Integrated filter Resolution: 14 Bit (16 Bit) Drift zero: 0,02 Supply: 3,6 to 12 V, 50 ma Environmental temperature: 25 to +85 C (120 C) Max load: g (depends on fixing) Type: MSV_RAHd_T_<channels_<accuracy>_<temp>_Fu_<mod>_<bandwidth>_TC_ 0,02 0,01 0, PCM12 PCM Page 43

46 Receiver (AW_D) Antenna 49,0 20,0 42,0 M2,5 M A MANNER Sensortelemetrie SensorsignalDrehübertrager Pin 1: Output U: 0 to +/ 10 Volt Pin 1: Output U: 0 to +/ 5 Volt Pin 3: Input Mod(Cal)aktive low Pin 3: Input Mod(Cal)aktive high Pin 6: RPM Pin 7: Supply +15V +/2% Pin 7: Supply +24V +/10% Single Channel Receiver 79,0 72,0 24 volts 0 to ±10V USB Remote calibration Pin 8: Output I: 0 to + 20 ma Pin 8: Output I: 4 to + 20 ma Pin 9: Output F:100kHz ±50kHz Pin 9: Output F:25kHz ±12,5kHz PCM Pin 2: GND Output Pin 5: GND Supply LED yellow: Supply LED green: Signal Pin Assignment of the DSub connector Pin 1 Output 10V to +10V Pin 2 GND Output Pin 3 do not connect Pin 4 do not connect Pin 5 GND Power Supply Pin 6 do not connect Pin 7 Power Supply 24 VDC ±10% Pin 8 do not connect Pin 9 do not connect 1 Channel Radio Sensortelemetry Receiver Bandwidth: 0 to 1kHz Output: ±10 V (0(4) to 20 ma, frequency, binary, USB) RF frequency: 433 MHz Transmission: Radio Sensortelemetry PCM Integrated filter Resolution: 12 Bit (16 Bit) Environmental temperature: 25 to +85 C (45 to +85 C) Supply: 24 V (±5%), 15 V (±2%), 9 to 36 V (board supply) Type: AW_D_Fu_<mod>_<bandwidth>_<output>_<supply> PCM12 PCM16 1 khz U I 15V 24V Page 44

47 Evaluation Unit (AW_M) 60,0 50,0 Ø3,3 30,0 R M MANNER A Sensortelemetrie Evaluation Unit + G Z 130,0 140,0 Antenna Single Channel Receiver 936 volts 0 to ±10V CAN USB Remote calibration Pin Assignment of the DSub connector Pin 1 Output 10V to +10V Pin 2 GND Output Pin 3 Shunt Cal (active low) Pin 4 do not connect Pin 5 GND Power Supply Pin 6 do not connect Pin 7 Power Supply 9 to 36 VDC Pin 8 do not connect Pin 9 do not connect 1 Channel Radio Sensortelemetry Receiver Bandwidth: 0 to 1kHz Output: ±10 V (0(4) to 20 ma, frequency, binary, USB) RF frequency: 433 MHz Transmission: Radio Sensortelemetry PCM Integrated filter Resolution: 12 Bit (16 Bit) Environmental temperature: 25 to +85 C (45 to +85 C) Supply: 24 V (±5%), 9 to 36 V (board supply) Type: AW_M_Fu_<mod>_<bandwidth>_<output>_<supply> PCM12 PCM16 1 khz 2 khz 10 khz B U I B USB Page 45

48 Evaluation Unit (AW_P) Ø5,2 M A MANNER Sensortelemetrie GAIN ZERO HF Signal range + Telemetry Receiver Power Signal Pin 1 : Pin 2 : Pin 3 : Pin 5 : Pin 7 : Pin 8 : Antenna Speed Pickup 36 Trace A Trace B Trace 0 Single Channel Receiver Shaft encoder interface (option) Digital interface (option) Incremental/ Absolut converter (option) volts 0 to ±10V TCP/IP CAN USB Remote calibration Pin Assignment of the DSub connector Pin 1 Output 10V to +10V Pin 2 GND Output Pin 3 Shunt Cal (active low) Pin 4 do not connect Pin 5 GND Power Supply Pin 6 do not connect Pin 7 Power Supply 9 to 36 VDC Pin 8 do not connect Pin 9 do not connect 1/2 Channel Radio Sensortelemetry Receiver Bandwidth: 0 to 1kHz Output: ±10 V (0(4) to 20 ma, frequency, binary, USB) RF frequency: 433 MHz Transmission: Radio Sensortelemetry PCM Integrated filter Resolution: 12 Bit (16 Bit) Environmental temperature: 25 to +85 C (45 to +85 C) Supply: 24 V (±5%), 9 to 36 V (board supply) Type: AW_P_Fu_<mod>_<bandwidth>_<output>_<supply> PCM12 PCM16 1 khz 2 khz 10 khz 15V 24V 24V U I B USB Page 46

49 Evaluation Unit (AW_F) Digital Receiver 35 signal range M A 180 Antenna Speed Pickup Trace A Trace B Trace Single Channel Receiver Shaft encoder interface (option) Traffic Link Digital interface (option) Incremental/ Absolut converter (option) 936 volts Ethernet (TCP/IP) CAN USB Remote Calibration Pin Assignment of the DSub connector Pin 1 Data Pin 2 GND Output Pin 3 not connected Pin 4 Data Pin 5 GND Power Supply Pin 6 Trace 0 (option) Pin 7 Power Supply 9 to 36 VDC Pin 8 Data Pin 9 Data Pin 10 Trace A (option) Pin 11 Trace B (option) Pin 12 not connected Pin 13 not connected Pin 14 not connected Pin 15 not connected *Option: current save mode for extrem long Battery lifetime Multi Channel PCM Receiver Bandwidth: 0 to 1kHz (10 khz) Number of channels: 132 Output: ±10 V, (0(4) to 20 ma option) Digital interface (option): SPI, USB, CAN, Ethernet (TCP/IP) Frequency 433 Mhz, (750 MHz) Transmission: inductive sensortelemetry PCM Resolution: 12 Bits, (16 Bit*) Remote shunt calibration Enviromental temperature range: 25 to +85 C (45 to +85 C) Supply: 24 V DC (+/5%), 15 V DC (+/2%), 9 to 36 V DC (board supply) Type: MAW_F_<channels>_Fu_<mod>_<samplerate>_<supply>_<output> PCM12 PCM B USB CAN TCP/IP HS * Page 47

50 Evaluation Unit (AW_ES) Antenna Speed Pickup Trace A Trace B Trace 0 Single Channel Receiver Shaft encoder interface (option) Digital interface (option) Incremental/ absolut converter (option) +/15 volts Ethernet (TCP/IP) CAN USB Remote Calibration 1 Channel Radio Sensortelemetry Receiver Bandwidth: 0 to 1kHz Output: ±10 V (0(4) to 20 ma, frequency, binary, USB) RF frequency: 433 MHz Transmission: Radio Sensortelemetry PCM Integrated filter Resolution: 12 Bit (16 Bit) Environmental temperature: 25 to +85 C (45 to +85 C) Supply: +/15V Type: AW_ES_Fu_<mod>_<samplerate>_<supply>_<output> PCM12 +/15 U PCM16 I 1 khz 2 khz 10 khz Page 48

51 Evaluation Unit (84TE) Front side depth 300 mm Sensortelemetrie Sensortelemetrie Sensortelemetrie Sensortelemetrie Sensortelemetrie Sensortelemetrie Sensortelemetrie Sensortelemetrie Sensortelemetrie Sensortelemetrie Sensortelemetrie Sensortelemetrie N N N N N N N N N N N N V V V V V V V V V V V V 132 (3HE) M M M M M M M M M M M M A A A A A A A A A A A A for example 420 (84TE) 1/2/4/8 Channel PCM Receiver with Single Channels Bandwidth: 0 to 1kHz Output: ±10 V, (0(4) to 20 ma, binary, USB) Transmission: Radio Sensortelemetry PCM Integrated filter Resolution: 12 Bit (16 Bit) Max Plugin cards: 12 (single channels) Environmental temperature: 25 to +65 C Supply: 9 to 270 V AC, 9 to 36 V (board supply) DC Type: AW_84TE_Fu_<mod>_<samplerate>_<supply>_<output> 1 khz 2 khz 10 khz V 24V U I B USB PCM12 PCM16 Page 49

52 Evaluation Unit (84TE) 300 Sensortelemetry Demultiplexer Demultiplexer Demultiplexer Demultiplexer Demultiplexer Demultiplexer Demultiplexer O O O O O O O O G G G G G G G G O O O O O O O G G G G G G G O O O O O O O G G G G G G G O O O O O O O G G G G G G G 132 (3HE) M A M M M M M M M A A A A A A A 430 (84 TE) Front side Antenna Speed Pickup Trace A Trace B Trace 0 Multi Channel Receiver Shaft encoder interface (option) Digital interface (option) Incremental/ absolut converter (option) volts ac Ethernet (TCP/IP) CAN USB Remote calibration 1/2/4/8/16/32 Channel FM/PCM Receiver Bandwidth: 0 to 1kHz Output: ±10 V, (0(4) to 20 ma, binary, USB) Transmission: Radio Sensortelemetry PCM Integrated filter Resolution: 14 Bit (16 Bit) Remote shunt calibration Environmental temperature: 25 to +65 C Supply: 90 to 270 V AC, 9 to 36 V (board supply) DC Type: MAW_84TE_<channels>_Fu_<mod>_<samplerate>_<supply>_<output> PCM12 230V PCM16 24B * U I B USB CAN TCP Page 50

53 Evaluation Unit (42TE) 300 Sensortelemetry Demultiplexer Demultiplexer O O O G G G O O G G O O 132 (3 HE) G O G G O G M A MA MA 225 (42 TE) Front side Antenna Speed pickup Trace A Trace B Trace 0 Multi Channel Receiver Shaft encoder interface (option) Digital interface (option) Incremental/ absolut converter (option) volts Ethernet (TCP/IP) CAN USB Remote calibration 1/2/4/8 Channel FM/PCM Receiver Bandwidth: 0 to 1kHz Output: ±10 V, (0(4) to 20 ma, binary, USB) Transmission: Radio Sensortelemetry PCM Integrated filter Resolution: 14 Bit (16 Bit) Remote shunt calibration Environmental temperature: 25 to +65 C Supply: 90 to 270 V AC, 9 to 36 V (board supply) DC Type: MAW_42TE_<channels>_Fu_<mod>_<samplerate>_<supply>_<output> PCM12 230V PCM16 24B * U I B USB CAN TCP Page 51

54 Evaluation Unit (22TE) 300 Sensortelemetry Demultiplexer O 132 (3HE) O G G O G O G O G M A M A 112 (21TE) Front side Antenna Speed pickup Trace A Trace B Trace 0 Multi Channel Receiver Shaft encoder interface (option) Digital interface (option) Incremental/ absolut converter (option) volts Ethernet (TCP/IP) CAN USB Remote calibration 1/2/4 Channel FM/PCM Receiver Bandwidth: 0 to 1kHz Output: ±10 V, (0(4) to 20 ma, binary, USB) Transmission: Radio Sensortelemetry PCM Integrated filter Resolution: 14 Bit (16 Bit) Remote shunt calibration Environmental temperature: 25 to +65 C Supply: 90 to 270 V AC, 9 to 36 V (board supply) DC Type: MAW_22TE_<channels>_Fu_<mod>_<samplerate>_<supply>_<output> PCM12 230V PCM16 24B * U I B USB CAN TCP Page 52

55 300 Sensortelemetry O G Demultiplexer O G O G Demultiplexer O G O G 132 (3HE) O G O G O G O G M A MA MA x Antenna Speed pickup Trace A Trace B Trace 0 Front side Multi Channel Receiver Shaft encoder interface (option) Digital interface (option) Incremental/ absolut converter (option) volts Ethernet (TCP/IP) CAN USB Remote calibration 1/2/4/8 Channel FM/PCM Receiver Bandwidth: 0 to 1kHz Output: ±10 V, (0(4) to 20 ma, binary, USB) Transmission: Radio Sensortelemetry PCM Integrated filter Resolution: 14 Bit (16 Bit) Remote shunt calibration Environmental temperature: 25 to +65 C Supply: +/15 volts DC Type: MAW_Es_<channels>_Fu_<mod>_<samplerate>_+/15V>_<output> PCM12 PCM16 U I B USB * Page 53

56 Alternative Battery or inductive Supply Pin Assignment of the DSub connector Remote Control (option) Sensor Signal Amplifier alternativ Antennas inductive supply Pin 1 Output 10V to +10V Pin 2 GND Output Pin 3 Shunt Cal (active low) Pin 4 do not connect Pin 5 GND Power Supply Pin 6 do not connect Pin 7 Power Supply 9 to 36 VDC Pin 8 do not connect Pin 9 do not connect Single Channel Receiver Digital interface (option) 936 volts 0 to ±10V TCP/IP CAN USB Remote calibration 1/2 Channel Radio Sensortelemetry Receiver Bandwidth: 0 to 1kHz Output: ±10 V (0(4) to 20 ma, frequency, binary, USB) RF frequency: 433 MHz Transmission: Radio Sensortelemetry PCM Supply battery 3,612 volts or inductive 3,2 MHz Integrated filter Resolution: 12 Bit (16 Bit) Environmental temperature: 25 to +85 C (45 to +85 C) Supply: 24 V (±5%), 15 V (±2%), 9 to 36 V (board supply) Type: AW_F_Fu_<mod>_<bandwidth>_<power>_<supply>_<output> PCM12 PCM16 1kHz 2 khz 10 Khz 15 24B U I B USB Page 54

57 Receiving / Transmitting Antenna with magnetic Foot 87 Coaxial cable RG58 Max length 10 m Features Receiving Antenna Frequency 433 MHz Height: 87 mm Magnic foot Coax cable power max 50 W Cable length: 5 m Environmental temperature: 35 to +85 C Type: AFu_<Temp>_PCM_<wa>_<St> 10_+85 25_ _+160 wa BNC TNC SMA Lemo N 14 ca 35 Transmitting Antenna type rod Frequency 433 MHz Height: 87 mm Environmental temperature: 10 to +85 C Type: Rot_FuS_<St>_<wa>_<Temp>_PCM TNC SMA N wa 10_+85 25_ _+160 Transmitting Antenna type wire Frequency 433 MHz Height: 87 mm Environmental temperature: 10 to +85 C Type: Rot_FuD_SMA_<wa>_<Temp>_PCM wa 10_+85 25_ _+160 Page 55

58 Setup of the Interface Software (Software Package Remote Control) Different interfaces MENUE > SETUP > HARDWARE CONFIGURATION Choice between the various interface configurations Please see seperate configuration sheet or the marked settings beside The setup of the interface has to be configurated for each single user of your computer Settings for RPM Channel (optional): Settings have to be made for correct RPM display in the software Averaging factor has an effect on a fluctuating rpm value especial at high rotational frequencies Type in the proper samplerate from the technical data on the last pages of the documentation MENUE > SETUP > SOFTWARE CONFIGURATION Display Settings Coice between standardsystems and temperaturesystems Data File Format for Aquisition: Coice between binary format and ASCII format Integrated Remote Control Activates or deactivates functions for RMCprogramming of systems, which support dataaquisition and programming over the same USBinterface Calibration Command (for nonrmcsystems) If this function is supported by the hardware the remote calibration function can also activated by the software Page 56

59 StatusInfo: Using of Remote Control Function (Software Package Remote Control) Adjustment: With this function an additional window for RMC settings is opened (see following page) Cal on: Via the RMC command the shunt calibration is activated Cal off: Via the RMC command the shunt calibration is deactivated Test Connection Start / Stop of the test transmission With this function a RMC command is send cyclic In the area 'Status Info' the replies can be checked Transmit: By transmission of a command in the first array of the 'Status Info' area the informtaion 'Transmit' is displayed (in green letters) In case of an inactive status the array is grey Acknowledge or Error status: After sending a command, the replay is displayed here After a successful transmission 'Acknowledge' is displayed (in green letters) During an error status, the array in which 'Transmit' appears is marked red In this array the 'Error status' is shown Page 57

60 Using of Remote Control Function (Software Package Remote Control) Digital value of the sensitivity 0 to 4095 Min value = high gain Max value = low gain Doubling the sensitivity is about half of the gain Digital value of the zero point (0 to 4095) 2048 is about in the middle Presetting of the memory Setting of the RMC channel number of the telemetry system Transmission of Gain or Zeropoint of the relevant channel Loading / storing of settings automatic zero adjustment Transmission of the complete set of settings to the rotor electronic (Gain an Zero point for all selected channels) Page 58

61 Display selection Configuration/BargraphOscilloscope/Data recording Information about data rate, sample rate etc Interface Software (Software Package data acquisition optional) Display of the binary values as they are sent (inverse to the output at the evaluation unit) Start data display Display of the selected device (if multiple available) No other program must be active at the PC while recording data into a file This can effect a loss of data Stop data display Exit program When data recording is active then stop data recording before exiting the program to prevent loss of data Activity display (green) at data transmission from the Telemetry System Activity display (green) at file operation Page 59

62 Start recording into a file Control of Data acqisition (Software Package data acquisition optional) file name Stop recording into a file recording of the measurement data in a single file or in multiple files (to define in periods) Show data with additional data viewer PVIEW if installed reducing of the sampling rate No other program must be active at the PC while recording data into a file This can effect in buffer overflow and the loss of data If buffer overflow occures, it will be displayed in a field on the left side of Data recording Due to some limitations, the maximum filesize should not exceed 4GB Page 60

63 Data Display Software PView (Software Package Data Acquisition optional) Visualisation of recorded Data Channel 1 Channel Channel 3 Page 61

64 Data File Binary Format (Software Package Data Acquisition optional) Data Format The data are recorded in the MDF format Two files are generated One binary file with the ending 'DAT' and one belonging description file with the ending 'MDF' The description file is necessary for the data viewing software PVIEW from Stiegele Datensysteme GmbH The binary file can be used from other data display or data analysing systems that are able to import digital values Correlation of the measured values: The range of a 12 bit system is from 0 to 4095, the range of a 16 bit system is from 0 to Assignment to the analog values (custom specific systems and temperaturesystems can differ from these values): Range Analog value Digital value (16 Bitsystem) Digital value (12 Bitsystem) 100% 10V % 0V % +10V Values out of this range are not inside the measuring range and cannot be displayed correctly at the analog outputs The analog value can be calculated by the following equation: Uout [V]=(Digitvalue32768) / (16Bit) or Uout [V]=(Digitvalue2048) / 1843 (12Bit) (This correlation is only valid with calibrated analogueoutput) Format of the Binary File (DAT) Definition: LB= Low Byte, HB=HighByte,CHx = Channel x (eg Ch1 = Channel 1 corresponding to the analog output channel at the evaluation unit) First the LowByte and then the HighByte of a channel is recorded LBK17, HBK17, LBK16, HBK16,, LBK1, HBK1 (first data set) LBK17, HBK17, LBK16, HBK16,, LBK1, HBK1 (next data set) LBK17, HBK17, LBK16, HBK16,, LBK1, HBK1 (last data set) Channel 17 E2=Low Byte channel 17 0F=High Byte channel 17 Channel 0 Channel 17 next data set Sample file shown with a Hex Viewer Page 62

65 Data File ASCII Format (Software Package Data Acquisition optional) Data Format The data are recorded in the CSVFormat The measured values are separated with a semicolon After each complete data set a 'Carriage Return' + 'Linefeed' is added The channel description is in the first row of the file Correlation of the measured values: The range of a 12 bit system is from 0 to 4095, the range of a 16 bit system is from 0 to Assignment to the analog values (custom specific systems and temperaturesystems can differ from these values): Range Analog value Digital value (16 Bitsystem) Digital value (12 Bitsystem) 100% 10V % 0V % +10V Values out of this range are not inside the measuring range and cannot be displayed correctly at the analog outputs The analog value can be calculated by the following equation: Uout [V]=(Digitvalue32768) / (16Bit) or Uout [V]=(Digitvalue2048) / 1843 (12Bit) (This correlation is only valid with calibrated analogueoutput) Format of the ASCII File The sample shows a recorded dataset of a 16 channel system: CH16; CH15; CH14; CH13; CH12; CH11; CH10; CH09; CH08; CH07; CH06; CH05; CH04; CH03; CH02; CH ; 02047; 02047; 02047; 02050; 02049; 02048; 02050; 02046; 02050; 02047; 02604; 02050; 02050; 02047; ; 02047; 02047; 02046; 02050; 02049; 02048; 02050; 02046; 02050; 02047; 02626; 02050; 02050; 02047; ; 02047; 02047; 02047; 02050; 02049; 02048; 02050; 02046; 02050; 02047; 02624; 02050; 02050; 02047; ; 02047; 02047; 02047; 02050; 02049; 02048; 02050; 02046; 02050; 02047; 02605; 02050; 02047; 02047; ; 02047; 02047; 02047; 02050; 02049; 02048; 02050; 02046; 02050; 02047; 02572; 02050; 02047; 02047; ; 02047; 02047; 02047; 02050; 02049; 02048; 02050; 02046; 02050; 02047; 02561; 02050; 02050; 02047; Page 63

66 Signal Test Function via Scope Function (Software Package Data Acquisition Modul optional) Values, which are displayed in Volt accords to the voltage output to standardsystems Temperaturemeasurementsystems or custom calibrated systems can differ from these values Display of the received data of the measuring channels showing the digital values, the equivalent analog values Selection of time, gain and offset Autoscale function for the settings of gain and offset Display of RPM Selection of the channel shown at the oscilloscope Analyse functions for the display Page 64

67 Channel Assignment Series in Assigned analog Description the binary file output channel 1 16 PT ICP 3 14 not used 4 13 not used 5 12 Strain gage channel Strain gage channel Strain gage channel Strain gage channel Strain gage channel Strain gage channel Strain gage channel Strain gage channel Strain gage channel Strain gage channel Strain gage channel Strain gage channel 1 17 Rotation angle Anpassen an Anlage!!! Für USB Page 65

68 Format of the binary file (DAT) or ASCII file (CSV) Data Interface Realtime recorded Data File Pview visualisation program (part of software package data acquisition) Definition: LB = low byte, HB =high byte First the low byte and then the high byte of a channel is recorded The range of a 12 and 16 bit system is from 0 to For 12 bitsystems, the lowest 4 bits are set to 0 Exportfunctions User specific analysis program Exel or other analysis programms Page 66

69 n n n n digital Radio receiver stationary data acquisition strain gauge/ thermocouple 8/16/24 channels synchronicer/ multiplexrer CAN Interface or EtherCat CANBus, EtherCAT, USB radio wheel transmitter 4 x n static sensors radio wheel transmitter radio wheel transmitter radio wheel transmitter

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