Telemetry Systems. J-series

Transcription

1 Telemetry Systems 03/2014

2 Telemetriesysteme Serie J Table of contents Operating principle 3 IPT - intelligent power transmission 4 The basic system components 5 AXON J1 - analogue 1-channel telemetry 6 AXON J1 - Rotor Units 7 AXON J1-Stator Units 8 AXON J1-Control Unit 9 AXON J1D - digital 1-channel telemetry (strain gauge) 10 AXON J1D - Rotor Units 11 AXON J1D - Stator Units 12 AXON J1D-Control Unit 13 AXON J1DB - digital 1-channel telemetry with power monitoring 14 AXON J1DB - Rotor Units 15 AXON J1DB - Stator Units 16 AXON J1DB - Control Unit 17 AXON J2D - digital 2-channel telemetry (strain gauge) 18 AXON J2D - Rotor Unit 19 AXON J2D - Stator Units 20 AXON J2D - Control Unit 21 AXON J2DT - digital 2-channel telemetry (strain gauge & thermo) 22 AXON J2DT - Rotor Unit 23 AXON J2DT - Stator Units 24 AXON J2DT - Control Unit 25 AXON J1T - digital 1-channel telemetry (thermo) 26 AXON J1T - Rotor Unit 27 AXON J1T - Stator Units 28 AXON J1T - Control Unit 29 AXON J4T - digital 4-channel telemetry (thermo) 30 AXON J4T - Rotor Unit 31 AXON J4T - Stator Units 32 AXON J4T - Control Unit 33 Torque shafts / services 34 EMC-tested 35 2

3 Operating priciple Rotor- and Statorantenna - inductive power and rf-data transmission Rotor Unit - sensor supply - signal conditioning - rf data transmission Sensor: - strain gauge (SG) - thermocouple - etc. Stator Unit - generation of inductive power supply - data receiver Control Unit - central control module - data evaluation and -reproduction AXON's J Series, Close Proximity telemetry systems are designed to measure and transmit data reliably from rotating objects such as driveshafts, gearwheels, pulleys etc. contactless. Torque and temperature measurements are just some of the applications. All systems are equipped with an inductive power supply between the Stator and Rotor Units which eliminates the need for any battery on the shaft. However, in special cases, each rotor unit can be powered with battery if required. The telemetry systems offer flexible design options even when space is very limited. We offer a design service for individual measurement requirements. 3

4 IPT - Intelligent Power Transmission AXON's Intelligent Power Transmission (IPT) offers unique flexibility compared to other telemetry systems. The inductive power supply is monitored dynamically and constantly adjusted to maintain optimum operating range - this eliminates age and temperature related variations in performance. In addition, due to the design of control loop, the stator transmission coil can be formed to any shape or dimension from a few centimetres to 30cm or even more with no loss of signal quality. For automotive drive shaft applications, which can have very large displacements due to suspension travel, specialised installations can be required Thanks to the wide capacity of the inductive power supply, the transmission coil can easily be designed as an oval shape. Previous complex adjustments to the transmission coil is no longer necessary, both, inductive and data transmission work effectively over a wide range. In tightly enclosed environments, the transmission coil can be connected to the Stator Unit with extension wires up to 150mm. As the sensor element is not sensitive to metalic components, the system can cope with many difficult applications - even gearbox measurements. In this case the Stator Unit can be mounted to the outside of the gearbox housing, while the transmission coil is mounted inside - the data transmission is not affected by the metalic environment no by oil flow. 4

5 The basic system components AXON are constantly working to implement new system designs to meet customers' individual requirements. A lot of thought has gone into the design and all components within one product type use the same carrier frequency. This means that any existing Control Unit, Stator or Rotor Unit(s) can be swapped and operated without the need to any change settings or calibration. AXON J1 analogue 1-channel system for strain gauge or thermocouple measurements see details at page 6 AXON J1D digital 1-channel system for strain gauge measurements see details at page 10 AXON J1DB digital 1-channel telemetry for strain gauge measurement with additional monitoring of inductive energy on the rotor unit see details at page 14 AXON J2D digital 2-channel system for simultaneous transmission of 2 strain gauge signals see details at page 18 AXON J2DT digital 2-channel system for simultaneous transmission of 1 strain gauge and one thermocouple signal (linearized) see details at page 22 AXON J1T digital 1-channel system for temperature measurements (linearized) see details at page 26 AXON J4T digital 4-channel system for temperature measurements (linearized) see details at page 30 5

6 1-Channel AXON J1 - analogue 1-channel telemetry - strain gauge or - temperature Thousands of the 1-channel telemetry AXON J1 are now being used all over the world for wide range of applications. A tiny rotor PCB is installed directly to the test object, it then acquires the data and transmits the signal to a stationary receiver unit. The signal is processed and is then available as an analogue voltage signal which can be used for further data analysis. The simple installation and the ability to supply the rotor inductively, or by battery, makes this system a very versatile solution for rotating applications. Different Stator and Rotor Units are available for the J1 which can measure strain gauge (torque, force, pressure etc.) and temperature (thermocouple Type K) signals. All systems have three basic configurations: - The ring stator, suitable for most applications with shaft diameters up to 30cm (optional larger diameters are also possible). Power can be supplied reliably and consistently to individual vehicle shafts, even with very large displacements. - The pickup stator, designed for very large shafts, allows easy installation, as no large transmission coil / ring needs to be mounted. - The receiver stator option for a battery supplied Rotor Unit. If a battery is preferred to supply the Rotor Unit, the compact JX- SB01 can be used as a receiver unit without inductive supply in conjunction with a wire antenna in almost any conditions. Rotor Units are available as chip version in a robust aluminum housing as well as a flexible PCB for tight environments. Both have a operating temperature range of up to -40 C C! 6

7 AXON J1 - technical data 1-Channel - strain gauge or - temperature Rotor Units J1-RD10 J1-RD10T J1-RD10H Signal conditioning Power supply Modulation Housing Dimensions (incl. Solder pads) Weight Sensitivity Connections Carrier frequency Operating temperature J1-RD10 Operating temperature J1-RD10T Operating temperature J1-RD10H Strain gauge inductive or battery FM Aluminium 45 x 19 x 7mm app. 10 grams 0,1. 500mV/V adjustable by resistor solder pads 10,7 MHz 13,56 MHz, 19,66 MHz, 24 MHz, 30 MHz -15 C. +85 C -40 C.+140 C IP67 with appropriate covering of solder contacts J1-RF10 J1-RF10T J1-RF10H Signal conditioning Power supply Modulation Housing Dimensions Weight Sensitivity Minimal bending radius Connections Carrier frequency Operating temperature J1-RF10 Operating temperature J1-RF10T Operating temperature J1-RF10H Strain gauge inductive or battery FM without, flexible segmental design x 15 x 3,7mm app. 4,5 grams 0,1. 500mV/V adjustable with jumper 15mm solder pads 10,7 MHz 13,56 MHz, 19,66 MHz, 24 MHz, 30 MHz -15 C. +85 C -40 C.+140 C IP10, electronic lacquered, needs to be covered with electronical compatible silicone or similar J1-RE10 Signal conditioning Power supply Modulation Housing Dimensions (incl. Solder pads) Weight Sensitivity strain gauge Sensitivity tehrmocouple Connections Carrier frequency Operating temperature Strain gauge and thermocouple type K adjustable with jumper inductive or battery FM Aluminium 46 x 21 x 7mm app. 11 grams 0,1. 60mV/V adjustable by resistor 10mV/ C solder pads 10,7 MHz 13,56 MHz, 19,66 MHz, 24 MHz, 30 MHz -15 C. +85 C IP67 with appropriate covering of solder contacts 7

8 AXON J1 - technical data 1-Channel - strain gauge or - temperature Ring-Stator Dimensions (incl. connector) Carrier frequency (receiving) Cable langth to Control Unit Transmission coil Operating temperature JX-SR70 Operating temperature JX-SR70T Stator Units JX-SR70(T) 0.70 mm depending on application 63 x 50,0 x 34,m 7, 10, 30 m, any desired length on request JX-SR70: IP68 (connector: IP50) JX-SR70P: IP68 (connector: IP68)) copper, free shapeable up to Ø300mm Ø>300mm -15 C.+85 C Pickup Stator Dimensions Carrier frequency (receiving) Leitungslänge zur Control Unit Operating temperature JX-SE60 Operating temperature JX-SE60T JX-SE60(T) 0.60 mm 70 x 50 x 3m 7, 10, 30 m, any desired length on request IP68-15 C.+85 C Battery Stator Dimensions (incl. connector) Carrier frequency (receiving) Cable langth to Control Unit Operating temperature JX-SB01 JX-SB01 (only for use in connection with a battery-powered Rotor Unit) 0..2m (by using a wire antenna) 46 x 25 x14 mm 7, 10, 30 m, any desired length on request IP68-15 C.+85 C Stator accessories JX-EC02 Massive copper band for robust stator ring for JX-SR70(T) All Stator Units are also interchangeable between different product families. Connection cables may have to be excanged. 8

9 AXON J1 - technical data 1-Channel - strain gauge or - temperature Supply Voltage Display Signal bandwidth VDC 3½-digit, 7-Segment LED-Display switchable 1.000Hz / 100Hz Signal outputs analogue voltage ±10V : Carrier Frequency (reiceiving) Dynamics Offset adjustemnt range frequency output TTL 10kHz ±5kHz CAN-Bus Interface 10,7 MHz 13,56 MHz, 19,66 MHz, 24 MHz, 30 MHz SNRrms: 1000Hz signal bandwidth SNRrms: 100Hz signal bandwidth ± 1V, by Poti Signal delay 450 µs Wirelss shunt cal Dimension Operating Temperature Power consumption Weight Overvoltage protection Reverse battery protection Control Unit J1-CS10 Shunt Cal pushbutton on Control Unit IP x 115 x 60 mm -20 C.+75 C 30 VA max app. 700 grams integrated integrated Control Unit accessories JX-EP60 Power supply unit 60W ( VAC / 50Hz) 9

10 1-Channel - Strain gauge AXON J1D - digital 1-channel telemetry The proven reliability of the AXON J series in miniature. The J1D has a higher signal-bandwidth,of 2,5 Khz, than the J1 and a sampling rate of 10 ksa/s and an auto zero function which works over the full measurement range, makes it even more powerful. It can be switched beween the original and the offset-corrected signal anytime during the measurement. The rear housing features a self-locking power switch to prevent accidental disconnection of the measurement system. Additionally a waterproof connector (Ip68) fitted to the Stator Unit is standard for all of the digital systems. The J1D Rotor Unit has either an aluminium housing or a flexible Rotor Unit which in tightly enclosed installations, can be wrapped around the shaft. The operating temperature range of up to +140 C makes the J1D suitable for almost any conditions. 10

11 AXON J1D - technical data 1-Channel - Strain gauge Rotor Units J1D-RD13 J1D-RD13T J1D-RD13H Signal conditioning Power supply Resolution Modulation Sampling Housing Dimensions (incl. Solder pads) Weight Sensitivity Connections Carrier frequency Operating temperature J1D-RD13 Operating temperature J1D-RD13T Operating temperature J1D-RD13H Strain gauge inductively or battery 12 Bit FSK 10 ksa/s Aluminum 45 x 19 x 7mm app. 10 grams 0,1. 500mV/V adjustable by resistor Solder pads 13,6 MHz 12,6 MHz, 14,6 MHz, 15,6 MHz -40 C C -40 C.+140 C IP67 with appropriate covering of the solder contacts J1D-RF13 J1D-RF13T J1D-RF13H Signal conditioning Power supply Resolution Modulation Sampling Housing Dimensions (incl. Solder pads) Weight Sensitivity Connections Carrier frequency Operating temperature J1D-RF13 Operating temperature J1D-RF13T Operating temperature J1D-RF13H Strain gauge inductively or battery 12 Bit FSK 10 ksa/s without, flexible segmental design 105,5 x 15 x 3,7mm app. 4,5 grams 0,1. 500mV/V adjustable by resistor Solder pads 13,6 MHz 12,6 MHz, 14,6 MHz, 15,6 MHz -40 C C -40 C.+140 C IP10, lacquered electronics, needs to be covered with e.g. silicone after installation 11

12 AXON J1D - technical data 1-Channel - Strain gauge Ring-Stator Stator Units JXD-SR70(T) Dimensions (incl. connector) Cable length to control unit Transmission coil Operating temperature JXD-SR70 Operating temperature JXD-SR70T 0.70 mm depending on application 63 x 50,0 x 34,m 8, 10, 15, 30, 50 m optional 8, 10, 15, 30, 50 m any desired cable length on request IP68 copper, free shapeable up toø300mm higher diameters on request -40 C.+105 C Pickup Stator JXD-SE60 (T) Dimensions 70 x 50 x 35 Cable length to control unit Operating temperature JXD-SE60 Operating temperature JXD-SE mm depending on application 8, 10, 15, 30, 50 m any desired cable length on request IP68-40 C.+105 C Battery Stator JXD-SB01 only for use in connection with a batterypowered Rotor Unit) Dimensions (incl.connector) Cable length to control unit Operating temperature JXD-SB m (by using a wire antenna) 46 x 25 x14 mm 8, 10, 15, 30, 50 m any desired cable length on request IP68, connectorr IP50-40 C.+105 C Stator Accessories JX-EC02 Massive copper band for robust stator ring for JXD-SR70(T) All Stator Units are also interchangeable between different product families. Connection cables may have to be excanged. 12

13 AXON J1D - technical data 1-Channel - Strain gauge Control Unit J1D-CE13 Supply voltage Signal bandwidth Resolution Signal outputs Sampling VDC switchable 2500Hz / 100 Hz 12 Bit analogue, Voltage± 10V analogue, Voltage 0..5V CAN-Bus Interface 13,6MHz 12,6MHz, 14,6MHz, 15,6MHz 10 ksa/s Signal propagation dely 480µs Auto zero Wireless shunt cal Dimensions Operating temperature Power consumption max. Weight Overvoltage protection Reverse voltage protection Push button on Control Unit 100% measurement range Push button on Control Unit IP x 105 x 34 mm -20 C.+75 C 20 VA app. 550 grams integrated integrated Control Unit Accessories JXD-EP60 Power supply 60W ( VAC / 50Hz) 13

14 1-channel AXON J1DB - Digital 1-channel telemetry with power monitoring - strain gauge with inductive power monitoring Transfer of a single measurement channel of rotating objects is one of the most telemetry applications in automotive and mechanical engineering. Due to IPT, AXON s intelligent inductive power supply, battery powered shafts are a thing of the past. As in conventional single channel telemetry systems, the verification of energy reserves on the Rotor Unit is very difficult or even impossible, the J1DB-system transmits the value of inductively coupled power supply voltage of the Rotor Unit on a seperate channel. The Control Unit has two outputs: The first channel supplies the amplified strain gauge measurement. The second channel transmits the inductive coupled voltage on the Rotor Unit by a factor of 1:3. Thus, the quality of the inductive power transfer can be tested and monitored after the installation of the shaft even during the measurement process. Changes in the supplied voltage, e.g., due to operational axially or radially displacements of the shaft can be observed and evaluated by the dynamic transmission of its value. The Rotor Units are available as chip version in aluminum housing as well as a flexible printed circuit board. With a temperature range of up to -40 C C in continuous operation (without thermal encapsulation) the J1DB can be used in virtually any situation. 14

15 AXON J1DB - technical data Rotor Units J1DB-RD13 J1DB-RD13T J1DB-RD13H 1-channel - strain gauge with inductive power monitoring Signal conditioning Power supply Modulation Resolution Housing Dimensions (incl. Solder pads) Weight Sensitivity Connections Carrier Frequency Operating Temperature J1DB-RD13 Operating Temperature J1DB-RD13T Operating Temperature J1DB-RD13H Strain gauge (>100 ohms, full bridge) inductive or battery FSK (digital) 12 bit (pure data stream) Aluminum 45 x 19 x 7mm app. 10 grams 0, mv/v adjustable by resistor Solder Pads 13,6 MHz 12,6 MHz, 14,6MHz, 15,6 MHz -40 C C -40 C C -40 C C IP67 with appropriate covering of the solder contacts J1DB-RF13 J1DB-RF13T J1DB-RF13H Signal conditioning Power supply Modulation Resolution Housing Dimensions (incl. Solder pads) Weight Sensitivity Connections Carrier Frequency Operating Temperature J1DB-RF13 Operating Temperature J1DB-RF13T Operating Temperature J1DB-RF13H Strain gauge (>100 ohms, full bridge) inductive or battery FSK (digital) 12 bit (pure data stream) without, flexible segmental design 107,5 x 15 x 4mm 5,1 grams 0, mv/v adjustable by resistor Solder Pads 13,6 MHz 12,6 MHz, 14,6MHz, 15,6 MHz -40 C C -40 C C -40 C C IP10, lacquered electronics, needs to be covered with e.g. silicone after installation 15

16 AXON J1DB - technical data Stator Units Ring-Stator JXD-SR70(T) 1-channel - strain gauge with inductive power monitoring Dimensions (incl. connector) Cable length to control unit Transmission coil Operating temperature JXD-SR70 Operating temperature JXD-SR70T 0.70 mm depending on application 63 x 50,0 x 34,m 8, 10, 15, 30, 50 m optional 8, 10, 15, 30, 50 m any desired cable length on request IP68 copper, free shapeable up toø300mm higher diameters on request -40 C.+105 C Pickup Stator JXD-SE60 (T) Dimensions 70 x 50 x 35 Cable length to control unit Operating temperature JXD-SE60 Operating temperature JXD-SE mm depending on application 8, 10, 15, 30, 50 m any desired cable length on request IP68-40 C.+105 C Battery Stator JXD-SB01 only for use in connection with a batterypowered Rotor Unit) Dimensions (incl.connector) Cable length to control unit Operating temperature JXD-SB m (by using a wire antenna) 46 x 25 x14 mm 8, 10, 15, 30, 50 m any desired cable length on request IP68, connectorr IP50-40 C.+105 C Stator Accessories JX-EC02 Massive copper band for robust stator ring for JXD-SR70(T) All Stator Units are also interchangeable between different product families. Connection cables may have to be excanged. 16

17 AXON J1DB - technical data Control Unit J1DB-CE13 1-channel - strain gauge with inductive power monitoring Supply voltage 9.36 VDC Channel 1 "output" Strain gauge signal, amplified ±10V Channel 1 sampling rate 5,2 ksa/s Channel 1 output filter 1 khz Channel 1 offset adjustment ±1V by Poti Channel 1 shunt calibration Push button on Control Unit Channel 2 "Rotor Vs" Supply Voltage on Rotor Unit by factor 1:3; 0.10V on "Rotor Vs" equate 0..30V supply voltage on Rotor Unit Channel 2 sampling rate 5,2 ksa/s Channel 2 output filter 1 khz Signal propagation delay 450 µs IP40 Diemsions 200 x 115 x 60mm Operating temperature -20 C.+75 C Power consumption 30 VA max. Weight app 570 grams Overvoltage protection intergrated Reverse voltage protection intergrated 17

18 2-Channel - Strain gauge AXON J2D - digital 2-channel-telemetry The digital two channel system simultaneously measures and transmits the signals from two strain gauge full bridges. The amplified signals are provided by the Control Unit for any further analysis as an analogue voltage signal. The sensitivities of the two channels can be independently adjusted over a wide range. This results in a compact and efficient 2- channel measurement solution. 18

19 AXON J2D - technical data 2-Channel - Strain gauge Rotor Unit J2D-RD13(T) Signal conditioning Power supply Resolution Modulation Sampling Housing Dimensions (incl. Solder pads) Weight Sensitivity Connections Carrier frequency Operating temperature J1D-RD13 Operating temperature J1D-RD13T channel 1: strain gauge channel 2: strain gauge inductively or battery 12 Bit FSK 5,2 ksa/s per channel Aluminium 65 x 19 x 7 mm app. 14 grams 0.1mV/V. 500mV/V adjustable by resistor Solder pads 13,6 MHz 12,6 MHz, 14,6 MHz, 15,6 MHz -40 C C IP67 with appropriate covering of the solder contacts 19

20 AXON J2D - technical data 2-Channel - Strain gauge Ring-Stator Stator Units JXD-SR70(T) Dimensions (incl. connector) Cable length to control unit Transmission coil Operating temperature JXD-SR70 Operating temperature JXD-SR70T 0.70 mm depending on application 63 x 50,0 x 34,m 8, 10, 15, 30, 50 m optional 8, 10, 15, 30, 50 m any desired cable length on request IP68 copper, free shapeable up toø300mm higher diameters on request -40 C.+105 C Pickup Stator JXD-SE60 (T) Dimensions 70 x 50 x 35 Cable length to control unit Operating temperature JXD-SE60 Operating temperature JXD-SE mm depending on application 8, 10, 15, 30, 50 m any desired cable length on request IP68-40 C.+105 C Battery Stator JXD-SB01 only for use in connection with a batterypowered Rotor Unit) Dimensions (incl.connector) Cable length to control unit Operating temperature JXD-SB m (by using a wire antenna) 46 x 25 x14 mm 8, 10, 15, 30, 50 m any desired cable length on request IP68, connectorr IP50-40 C.+105 C Stator Accessories JX-EC02 Massive copper band for robust stator ring for JXD-SR70(T) All Stator Units are also interchangeable between different product families. Connection cables may have to be excanged

21 2-Channel AXON J2D - technical data - Strain gauge Control Unit J2D-CE13 Supply voltage VDC Signal bandwidth Hz per channel Resolution 12 Bit Signal outpurt 2 x analogue, voltage ±10V 2 x analogue, voltage 0.5V 13,6MHz 12,6MHz, 14,6MHz, 15,6MHz Sampling 5,2 ksa/s per channel Signal delay 480µs Offset adjustment ±1V by poti Wireless shunt cal Push button on Control Unit IP40 Dimensions 210 x 105 x 34 mm Operating temperature -20 C.+75 C Power consumption max. 20 VA Weight app. 550 grams Overvoltage protection integrated Reverse voltage protection integrated Control Unit Accessories JXD-EP60 Power supply 60W ( VAC / 50Hz) 21

22 2-Channel AXON J2DT - digital 2-channel telemetry - Strain gauge and - temperature The simultaneous measurement of a strain gauge signal, together with a temperature channel has shown to be very useful. The J2DT was developed to meet these requirements. The temperature is measured with high precision (see J1T and J4T) and reproduced together with the signal of the strain gauge measurement by the control unit as a voltage signal. With the recording of temperature at the strain gauge, for example, any existing temperature drift can be eliminated in the data evaluation. If the connections for the thermocouple are bridged on the Rotor Unit, the internal temperature of the rotor electronics will be measured. When carrying out any temperature critical strain gauge measurements, the internal operating temperature of the Rotor Unit can be monitored with this method. 22

23 AXON J2DT - technical data 2-Channel - Strain gauge and - temperature Rotor Unit J2DT-RD13(T) Signal conditioning Spannungsversorgung Resolution Modulation Sampling strain gauge Samplin thermocouple Sensitivity strain gauge Measuring range thermocouple Accuracy strain gauge Accuracy thermocouple Cold junction compensation Broken wire detection Housing Dimensions (incl. Solder pads) Weight Connections Carrier frequency Operating temperature J2DT-RD13 Operating temperature J2DT-RD13T Cannel 1: Strain gauge Cannel 2: Thermocouple type K induktiv oder Batterie 12 Bit FSK 5,2 ksa/s 5,2 ksa/s, every 64 samples one average value, 81 averaged and linearized samples per second 0.1mV/V. 500mV/V adjustable by resistor -80 C C 0,2% / measuring range ±1 C integrated integrated aluminium 65 x 19 x 7 mm app. 14 grams solder pads 13,6 MHz 12,6 MHz, 14,6 MHz, 15,6 MHz -40 C C IP67 with appropriate covering of the solder contacts 23

24 AXON J2DT - technical data 2-Channel - Strain gauge and - temperature Ring-Stator Stator Units JXD-SR70(T) Dimensions (incl. connector) Cable length to control unit Transmission coil Operating temperature JXD-SR70 Operating temperature JXD-SR70T 0.70 mm depending on application 63 x 50,0 x 34,m 8, 10, 15, 30, 50 m optional 8, 10, 15, 30, 50 m any desired cable length on request IP68 copper, free shapeable up toø300mm higher diameters on request -40 C.+105 C Pickup Stator JXD-SE60 (T) Dimensions 70 x 50 x 35 Cable length to control unit Operating temperature JXD-SE60 Operating temperature JXD-SE mm depending on application 8, 10, 15, 30, 50 m any desired cable length on request IP68-40 C.+105 C Battery Stator JXD-SB01 only for use in connection with a batterypowered Rotor Unit) Dimensions (incl.connector) Cable length to control unit Operating temperature JXD-SB m (by using a wire antenna) 46 x 25 x14 mm 8, 10, 15, 30, 50 m any desired cable length on request IP68, connectorr IP50-40 C.+105 C Stator Accessories JX-EC02 Massive copper band for robust stator ring for JXD-SR70(T) All Stator Units are also interchangeable between different product families. Connection cables may have to be excanged

25 AXON J2DT - technical data 2-Channel - Strain gauge and - temperature Control Unit J2DT-CE13 Supply voltage VDC Signal bandwidth strain gauge Hz Resolution 12 Bit Signal output strain gauge analogue, voltage ± 10V analogue, voltage 0.5V Signal output thermocouple 10mV/ C Carrier frequency 13,6 MHz 12,6 MHz, 14,6 MHz, 15,6 MHz Abtastrate 5,2 ksa/s Signal propagation dely 480µs Offset adjustment strain gauge ±1V by poti Wireless shunt cal Push button on Control Unit IP40 Dimensions 210 x 105 x 34 mm Operating temperature -20 C.+75 C Power consumption max. 20 VA Weight app. 550 grams Overvoltage protection integrated Reverse voltage protection integrated Control Unit Accessories JXD-EP60 Power supply 60W ( VAC / 50Hz) 25

26 1-Channel - temperature AXON J1T - digital 1-channel telemetry for temperatures The 1-channel temperature system J1T has linearization suitable for type K thermocouples (NiCrNi). Over a measuring range from -80 C to +715 C is the measurement uncertainty is only ± 1 C! This precision is achieved by the fact that the slow temperature signal is sampled at a high rated (10 ksa/s) and after 64 measurements, a mean value is calculated. As with all other J Series Systems, the J1T is very easy to install and provides very reliable and accurate measurement data even when used in harsh environments. 26

27 AXON J1T - technical data 1-Channel - temperature Rotor Unit J1T-RT10T Signal conditioning Power supply Resolution Modulation Sampling Measuring range Accuracy Cold junction compensation Broken wire detection Housing Dimensions (incl. Solder pads) Weight Connections Carrier frequency Operating temperature thermocouple type K inductively or battery 12 Bit FSK 10 ksa/s, every 64 samples one average value, 156 averaged and linearized samples per second -80 C C ±1 C integrated integrated aluminium 47 x 19 x 7mm app. 10 grams solder pads screw terminals 13,6 MHz 12,6 MHz, 14,6 MHz, 15,6 MHz IP67 with appropriate covering of the solder contacts 27

28 AXON J1T - technical data 1-Channel - temperature Ring-Stator Stator Units JXD-SR70(T) Dimensions (incl. connector) Cable length to control unit Transmission coil Operating temperature JXD-SR70 Operating temperature JXD-SR70T 0.70 mm depending on application 63 x 50,0 x 34,m 8, 10, 15, 30, 50 m optional 8, 10, 15, 30, 50 m any desired cable length on request IP68 copper, free shapeable up toø300mm higher diameters on request -40 C.+105 C Pickup Stator JXD-SE60 (T) Dimensions 70 x 50 x 35 Cable length to control unit Operating temperature JXD-SE60 Operating temperature JXD-SE mm depending on application 8, 10, 15, 30, 50 m any desired cable length on request IP68-40 C.+105 C Battery Stator JXD-SB01 only for use in connection with a batterypowered Rotor Unit) Dimensions (incl.connector) Cable length to control unit Operating temperature JXD-SB m (by using a wire antenna) 46 x 25 x14 mm 8, 10, 15, 30, 50 m any desired cable length on request IP68, connectorr IP50-40 C.+105 C Stator Accessories JX-EC02 Massive copper band for robust stator ring for JXD-SR70(T) All Stator Units are also interchangeable between different product families. Connection cables may have to be excanged. 28

29 AXON J1T - technical data 1-Channel - temperature Control Unit J1T-CExx Supply voltage Resolution Signal outpot VDC 12 Bit analogue, voltage 10mV/ C CAN-Bus Interface Trägerfrequenz 13,6 MHz 12,6 MHz, 14,6 MHz, 15,6 MHz Sampling 156 averaged and linearized samples per second Signal propagation dely 480µs Dimensions Operating temperature Power consumption max. Weight Overvoltage protection Reverse voltage protection IP x 105 x 34 mm -20 C.+75 C 20 VA app. 550 grams integrated integrated Control Unit Accessories JXD-EP60 Power supply 60W ( VAC / 50Hz) 29

30 4-Channel - temperature AXON J4T - digital 4-channel telemetry for temperatures The AXON J4T telemetry system combines the smallest possible design with extreme robustness, it is designed for everyday testing. Both, the stator and the rotor unit are sealed against dust and water ingress (excluding solder pads). Up to four thermocouples can be connected to the lightweight rotor unit (only 16g) which can be used for both inductive and battery operation without additional modules. The automatic linearisation of the measured values over the range from -80 C to +715 C ensures the measurement error is less than 1 C. The signals are available as an analogue voltage (10mV/ C) from the control unit. Cold-junction compensation and a sensor break detection are installed. The system supplies 3easurements per second per channel. Each of the 35 measured values is the mean of 64 individual measurements, which are recorded at intervals of 450 µs. This is one of the reasons why the AXON J4T provides the highest level of accuracy and reliability. 30

31 AXON J4T - technical data 4-Channel - temperature Signal conditioning Power supply Resolution Modulation Sampling Measuring range Accuracy 4 x thermocouple type K (NiCrNi) inductively or battery 12 Bit FSK 2222 samples per second per channel; 64 samples are taken to biuld one average value --> 35 (mean)-samples per second -80 C C ±1 C Cold junction compensation integrated (4 x) Sensor brake detectuion integrated (4 x) Gehäuse Dimensions (incl. Solder pads) Weight Connections Carrier frequency Operating temperature Rotor Unit J4T-RT13T Aluminium 60 x 19 x 7mm app. 16 grams solder pads 13,6 MHz 12,6 MHz, 14,6 MHz, 15,6 MHz IP67 with appropriate covering of the solder contacts 31

32 AXON J4T - technical data 4-Channel - temperature Ring-Stator Stator Units JXD-SR70(T) Dimensions (incl. connector) Cable length to control unit Transmission coil Operating temperature JXD-SR70 Operating temperature JXD-SR70T 0.70 mm depending on application 63 x 50,0 x 34,m 8, 10, 15, 30, 50 m optional 8, 10, 15, 30, 50 m any desired cable length on request IP68 copper, free shapeable up toø300mm higher diameters on request -40 C.+105 C Pickup Stator JXD-SE60 (T) Dimensions 70 x 50 x 35 Cable length to control unit Operating temperature JXD-SE60 Operating temperature JXD-SE mm depending on application 8, 10, 15, 30, 50 m any desired cable length on request IP68-40 C.+105 C Battery Stator JXD-SB01 only for use in connection with a batterypowered Rotor Unit) Dimensions (incl.connector) Cable length to control unit Operating temperature JXD-SB m (by using a wire antenna) 46 x 25 x14 mm 8, 10, 15, 30, 50 m any desired cable length on request IP68, connectorr IP50-40 C.+105 C Stator Accessories JX-EC02 Massive copper band for robust stator ring for JXD-SR70(T) All Stator Units are also interchangeable between different product families. Connection cables may have to be excanged. 32

33 AXON J4T - technical data 4-Channel - temperature Control Unit J4T-CE13 Supply voltage Resolution Signal outputs Sampling VDC 12 Bit Signal propagation dely 480µs IP40 Dimensions Operating temperature Power consumption max. Weight Overvoltage protection Reverse voltage protection 4 x analogue, voltage 10mV/ C 13,6MHz 12,6MHz, 14,6MHz, 15,6MHz 81 averaged and linearized samples per second 210 x 105 x 34 mm -20 C.+75 C 20 VA app. 550 grams integrated integrated Control Unit Accessories JXD-EP60 Power supply 60W ( VAC / 50Hz) 33

34 Torqueshafts Torque-shafts - installation - calibration In addition to telemetry systems AXON Systems can also provide ready to use torque transducers. The careful design of the components is reflected in the reliability of the AXON transducers. The strain gauges are installed with a hot glue method which guarantees reliable results even at high ambient temperatures. Additionally, the final glass fibre bonding of the structure using only the highest quality materials ensure reliable data under almost any of the harshest of conditions. Individual positioning allows measurements even under difficult physical conditions. By using an inductive power supply to the Rotor Unit, it is possible to encapsulate the complete application in a high-strength composite fibre material which protects the electronics and sensors against water, dirt and mechanical damage. The complex covering method also provides protection for long-term measurements or abuse tests and ensures optimal performance of the transducers. In addition to the highest quality manufacturing standards, we also strive to ensure the shortest possible delivery time. A set of transducers is generally ready to ship within 2 weeks. Even shorter delivery times are possible on request. We also offer an installation service for flanges and any other rotating components. As well as the application of torque transducers, also temperature transducers can be manufactured. All transducers are individually planned in detail as to the positioning of the instrumentation and calibration with our customers. Torque shafts are set to any desired measuring range and are calibrated on our hydraulic torque test bench. calibration torque up to Nm clockwise and anti-clockwise calibration 34

35 EMC-tested All of the AXON J Series systems transmit the inductive power in the lower khz-range. This ensures that the energy is distributed only to the designated area i.e., to the immediate vicinity of the transmission area. AXON system have been tested by Independent EMC test laboratories and all the telemetry systems can be used safely in any environment without influencing any other electronic equipment. By way of a reliable capacitive coupling any external electromagnetic influences are virtually eliminated. Measurements in hybrid electric vehicles and other high-voltage devices are possible without interference. Original Measurement AXON J1 35

36 Local service for our customers All our products are exclusively made in our own facility in Germany using state of the art soldering (eg vapor-phase soldering machines) and SMD pickand-place machines. This makes it possible for us to ensure the highest quality manufacturing standards. The application and calibration of transducers is also carried out completely in-house. In addition to our headquarters near Munich, we have many partners who are also technically trained to support our customers on site quickly and reliably with any applications. We have several German partners, and we have distributors are located in the following countries: - France - UK - Netherlands - Poland - China - Japan - Korea AXON Systems Ltd. Fraunhoferweg 17 D Inning am Ammersee Tel.: +49 (0) Fax: +49 (0) info@axon-systems.com All rights reserved! The contents of this brochure has been prepared with great care. For the accuracy, completeness or timeliness of the content, we can not take any responsibility. Technical changes reserved. 36 AXON Systems Ltd. 2014