Catal ogue Pla stic Catalogue Plastic Tub Tu e b s
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1 Plastic Catalogue ub Plastic Tubes
2 Table of Contents Company Portrait Group of Companies (Group of Companies of Dr. Grupp)... 2 TUBEX Around the World... 3 Company Profile TUBEX Wasungen GmbH... 4 Plastic Tubes Technical Data / Specifications... 5 Overview of Plastic Tubes / Closure Versions... 6 The TUBEX-SL-T Closure... 8 Filling Volume for Plastic Tubes... 9 Print & Refinements Group of Companies TUBEX is a member of a strong group of companies. Owned by Dr. Cornelius Grupp, the entire group has more than 7,000 employees. The annual turnover exceeds 1.5 Billion Euro. Group of companies of Dr. Grupp CAG Holding TUBEX Stölzle Neuman Glanzstoff Stölzle Lausitz Prefa Packaging Construction Automotive Drinking Glassware Roofs & Facades 2
3 Plastic Tubes TUBEX Around the World The TUBEX group is a globally active company. It has been among the leading packaging industry companies for more than 60 years and is the packaging specialist for aluminium and plastic tubes, aerosol cans, aluminium cartridges and cigar tubes. Within the TUBEX group, we are producing in seven factories situated in Germany, Austria, Slovakia, Russia, China and Brazil. In addition to globally acting and widely known groups, we are also supplying medium-sized and small companies from cosmetics, technology, food and pharmaceutical sectors that have been loyal to us for many years. Within the strong network of the TUBEX group of companies, we are the competent partner for demanding and high-quality primary packaging. We do not follow the market. We develop it actively in all product areas. Our capacities / year: 130 M plastic tubes 1420 M aluminium tubes 700 M aerosol cans 45 M cartridges TUBEX Packaging Plastic tubes for high cosmetic brands... body, skin and hair care... pharmaceutical packaging, etc. Aluminium tubes for Hair dye, care and shaving creams... Mustard, sauces, herb butter, tomato puree, etc. Aerosol cans for Hair care and deodorants... Lighter gas and silicone oils Aluminium cans and tubes / cigar tubes Aluminium cartridges for Glues... Sealing agents, etc. 3
4 Plastic Tubes Company Profile TUBEX Wasungen GmbH At the Wasungen site, in the middle of Germany and at the edge of the Thuringian Forest, we produce highquality packaging in new production halls and with state-of-the-art machinery. Qualified and highly motivated employees, together with state-of-the-art production lines, have made us what we are today: one of the largest aluminium and plastic tube producers in Europe. Our capacity in Wasungen exceeds 220 M tubes per year, making us one of the market leaders specifically in terms of quality and innovation. The following products are produced at the Wasungen site: Aluminium tubes Plastic tubes Aluminium cartridges Aluminium cans Cigar tubes 4
5 Technical Data / Specifications Our plastic tubes offer a great diversity of materials, closures and decoration options. The perfect packaging for technical and cosmetics products. Production The tube shoulder is shaped against seamlessly extruded sleeves. Extruded acc. to DIN EN Material mixtures PE-HD (polyethylene of high density) PE-LD (polyethylene of low density) PE-LLD (linear polyethylene of low density) Material mixtures PE Bonding agent EVOH-barrier Bonding agent PE PE (material 1) PE (material 2) Mono Special designs Coextruded tubes with specific barrier properties, special haptics and visual effects Highly transparent tubes Tubes with UV protection Tamper-evident sealing of aluminium or plastic Snap-on version Closures Screw closures Flip-top closures, screwed or snapped on, and aligned with the print image Sleeved closures Tamper-evident closures Bicolour closures SL-T the shoulderless tube with seamlessly attached single-colour or bicolour light-weight closure Plastic tube with snapped-on, aligned flip-top closure. Standard screw-on closure for all opening diameters. Ball head and dosage tips for precise applications. Outer decoration Shoulder and tube sleeve transparent, white or coloured Print in the round dry offset procedure with up to 7 colours Screen print up to 7 colours Gold, silver and coloured foil imprint Silk-matt and high-gloss top coat Labelling Photorealistic hybrid print (combination of flexo- / screen print) 5
6 Overview of Plastic Tubes / Closure Versions Ø 19 mm Ø 22 mm Ø 25 mm Ø 30 mm Ø 35 mm Ø 40 mm Tamper-evident closure Ø 50 mm More information and technical drawings on request. SL-T -Closure 6
7 Ø Closure Sealing Print procedure Refinements 19 mm Thread version Single or multiple strips Dry offset (6-coloured) 22 mm / 25 mm Thread version Single or multiple strips Dry offset (6-coloured) 30 mm Thread version Snap-on version Single or multiple strips Dry offset (6-coloured) Screen print (7-coloured) Hot foil stamping Labelling 35 mm Thread version Snap-on version Single or multiple strips Dry offset (6-coloured) Screen print (7-coloured) Hot foil stamping Labelling 40 mm Thread version Snap-on version Single or multiple strips Dry offset (7-coloured) Screen print (7-coloured) Hot foil stamping Labelling Hybrid print (8-coloured) (screen / flexo print) Shoulder print possible! 50 mm Thread version Snap-on version Single or multiple strips Dry offset (7-coloured) Screen print (7-coloured) Hot foil stamping Labelling SL-T (shoulderless tube) Hybrid print (8-coloured) (screen / flexo print) Shoulder print possible! 7
8 The SL-T -Closure A TUBEX innovation The first shoulderless plastic tube with directly welded flip top closure and significant material reduction. The shoulder-less tube SL-T makes it possible to implement an ecologically, cost-conscious, functional and sustainable packaging for your products covering areas of cosmetics, technology, foods and household. LIGHT Extremely light with regard to budget and environment. The shoulderless SL-T attains an innovative combination of cost efficiency and sustainability. TRENDY All standard tube and orifice diameters, combination of different materials, dry offset and screen print up to 7 colours, hot foil stamping up to 2 colours, hybrid print (combination of flexo and screen print), matt and gloss top varnish coats. A TUBEX innovation... YOUR MATERIAL SAVINGS - 25 % CLOSURE SL-T -Tube Standard Tube SMART A protected and awarded process that joins an individual 2-piece flip top closure directly and inseparably to a tube sleeve. By omitting the tube shoulder the known tube technology is being revolutionized. Thus the previously available gap between shoulder and flip-top closure is eliminated. Using known materials TUBEX achieves an individual packaging which meets the demands of both your products and your customers with regard rd to technical and optical requirements % SLEEVE % SHOULDER For more information, see CLOSURES Individual design of closure and sleeve Mono-coloured or bicoloured closure; extreme individual design possibilities LESS MATERIAL The shoulderless tube saves up to 40 % material compared to a standard tube with shoulder and separate push-on closure. SEAMLESSLY WELDED The shoulderless tube represents a homogenous entity due to the fact that the closure is directly welded to the sleeve which results as well in improved restitution properties. 8
9 Filling Volume for Plastic Tubes Fields with a white background are the respective recommended lengths (in mm). Volume Diameter in mm 10 ml ml (SL-T ) 20 ml ml ml ml ml ml ml ml ml ml ml ml ml ml ml 215 Min. length Max. length
10 Print 1 Screen print High ink application and large ink coverage permits direct print on strongly coloured or transparent tubes High colour brilliance 7-colour screen print machine The high paint application and the resulting haptics lead to a very high-quality product. Application of scented inks to the tube Raised inks, e.g. Braille writing, possible Partial high-gloss ink / matt ink 2 Flexo print Photorealistic four-colour print (4C) Photographic effects, very fine grids / progressions Virtually no tolerances or overlaps Suitable for almost every sleeve colour 3 Hybrid print (Flexo- / screen print) Inline printing method that combines the benefits of photo realistic flexo print with the haptic effects of screen print (4x flexo and 4x screen print) Suitable for almost every sleeve colour 4 Dry offset print Indirect relief printing method where ink is transferred onto the tube wet-in-wet by a rubber pad 6- or 7-colour dry offset print Suitable for almost every sleeve colour Shoulder print Seamless print to below the tube closure Possible for Ø 40 and 50 mm (in dry offset or flexo print) 10
11 Plastic Tubes Refinements 5 6 Hot foil stamping Exclusive and luxurious impact for your tube Gold, silver and coloured foil imprint Foils in various colours, with metal effects, such as hologram foil etc. available possible for Ø 30, 35, 40 and 50 mm Labelling All around labelling of tubes Special materials, booklets / leaflets Target labelling (label orientated on the tube) possible for Ø 30, 35, 40 and 50 mm Varnishing Protection of the printed image and increase of the requirements as regards resistance (scratch resistance, abrasion, resistance to light, etc.) by silk-matt and high-gloss top varnish coats More information Die cuts for print and for labelling including all important information for your layout can be requested from us All of our production lines are equipped with automatic print image controls verifying the position of the print image. 11
12 TUBEX Wasungen GmbH Aluminiumstraße 1 D Wasungen Tel Fax info@tubex-wasungen.de Find us also on Facebook. Catalogue Plastic Tubes TUBEX Wasungen (Germany) TUBEX Zarnoviça (Slovakia) TUBEX Rangendingen (Germany) TUBEX Uljianowka (Russia) TUBEX Wolfsberg (Austria) TUBEX Jiangmen (China) TUBEX Itupeva (Brazil) TUBEX GmbH Fabrikstraße 1 D Rangendingen Tel Fax info@tubex.de TUBEX Tubenfabrik Wolfsberg GmbH Am Industriepark 8 A-9431 St. Stefan Tel Fax info@tubex.at TUBEX Slovakia s.r.o. Partizánska 87 SK Zarnoviça Tel Fax info@tubex.sk TUBEX ZAO Russia Ul Kalinina 224a Tosnenski Rayon, Leningradskaja Oblast RUS Ulijanowka Tel Fax TUBEX Trade Office in Poland ul. Wojewódzka 5a PL Jelenia Góra Tel Fax TUBEX Packaging Materials Co. Ltd. Xijia Industry Zone Huicheng Town Xinhui District Jiangmen City Guangdong PR China Tel Fax office@tubex-jiangmen.com TUBEX Indústria e Comércio de Embalagens Ltda. Rua Américo Simões, Galpão 2 Itupeva - SP CEP: Brazil TUBEX 09/2015
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