i2 MICRO icon ITA COVER REMOVAL

Size: px

Start display at page:

Download "i2 MICRO icon ITA COVER REMOVAL"

Howard Jackson
5 years ago
Views:

i2 MICRO icon ITA COVER REMOVAL Flat Head Screwdriver REMOVAL INSTRUCTIONS 1. Disengage the ITA from the receiver. 2.

Using a flat head screwdriver, remove the engagement knob screw and engagement knob (Figure A). 4.

Slide the cover down (Figure C) so that the insert clears the bottom of the ITA/module. 6.

1 i2 MICRO icon ITA COVER REMOVAL Flat Head Screwdriver REMOVAL INSTRUCTIONS 1. Disengage the ITA from the receiver. 2. If the ITA is wired, remove cable clamp/strain relief bar (see Section 5). Figure A. Remove engagement knob. 3. Using a flat head screwdriver, remove the engagement knob screw and engagement knob (Figure A). 4. Using a Phillips head screwdriver, loosen the four screws (captive) that secure the cover to the ITA/module (Figure B). 5. Slide the cover down (Figure C) so that the insert clears the bottom of the ITA/module. 6. Remove the insert from the cover by sliding it toward the mating face of the ITA/module (Figure C). 7. Remove the cover from the ITA/module (Figure D). Figure B. Loosen cover mounting screws. Figure C. Remove insert from cover. Figure D. Remove cover. 4-1 For the most current information available, visit

i2 MICRO icon ITA COVER INSTALLATION Flat Head Screwdriver INSTALLATION INSTRUCTIONS 1.

Place the cable bundle in the U-shaped cable clamp portion of the cover and position the cover against the wiring side of the ITA/module

With the cover against the wiring side of the ITA/module, slide the cover down so that the slot for the cover insert clears the bottom of

2 i2 MICRO icon ITA COVER INSTALLATION Flat Head Screwdriver INSTALLATION INSTRUCTIONS 1. With the necessary wires/contacts installed in the ITA/ module, distribute the wires evenly around the drive shaft (Figure A). 2. Place the cable bundle in the U-shaped cable clamp portion of the cover and position the cover against the wiring side of the ITA/module (Figure B). Figure A. Distribute wires evenly around drive shaft. 3. With the cover against the wiring side of the ITA/module, slide the cover down so that the slot for the cover insert clears the bottom of the ITA/module (Detail A in Figure C). 4. Slide the insert into the cover in the orientation shown (Figure C). Continued on next page... Figure B. Position cover. Figure C. Slide cover down and install insert. 4-2 For the most current information available, visit

Torque to 2 in-lbs [0.23 Nm]. 6. Install the engagement knob and tighten the engagement knob screw using a flat head screwdriver (Figure E).

3 i2 MICRO icon ITA COVER INSTALLATION INSTALLATION INSTRUCTIONS, CONTINUED 5. Secure the cover to the ITA/module by tightening the four Phillips head screws (Figure D) in a crisscross pattern using a Phillips head screwdriver. Torque to 2 in-lbs [0.23 Nm]. 6. Install the engagement knob and tighten the engagement knob screw using a flat head screwdriver (Figure E). Torque to 4 in-lbs [0.46 Nm]. 7. Secure the cable bundle using the strain relief bar. Refer to Section 5 for more information. Figure D. Secure cover to ITA/module. Figure E. Reinstall engagement knob. 4-3 For the most current information available, visit

i2 MICRO icon USER S MANUAL: SECTION 5 i2 MICRO icon CABLE CLAMP REMOVAL AND INSTALLATION REMOVAL INSTRUCTIONS 1. Remove the two 4-40 x 1.5 screws and strain relief bar from the ITA cover (Figure A).

5 screws until the strain relief bar has tightly closed on the cable bundle (Figure B). NOTE: Reverse the orientation of the strain relief bar to accommodate smaller cable bundles.

4 i2 MICRO icon USER S MANUAL: SECTION 5 i2 MICRO icon CABLE CLAMP REMOVAL AND INSTALLATION REMOVAL INSTRUCTIONS 1. Remove the two 4-40 x 1.5 screws and strain relief bar from the ITA cover (Figure A). INSTALLATION INSTRUCTIONS 1. Install the two 4-40 x 1.5 screws and strain relief bar from the ITA cover (Figure A). 2. Slowly alternate tightening the 4-40 x 1.5 screws until the strain relief bar has tightly closed on the cable bundle (Figure B). NOTE: Reverse the orientation of the strain relief bar to accommodate smaller cable bundles. FORMULA TO CALCULATE THE MAXIMUM NUMBER OF WIRES IN A CABLE BUNDLE B = 1.2 (N 1 d 12 + N 2 d N n d n2 ) B = Wire Bundle Diameter N 1 first wire type d 1 of first wire type Figure A. Removal/Installation of the strain relief bar. N 2 second wire type d 2 of second wire type N n n th wire type d n of n th wire type WIRE TYPE Ø [in] # WIRES BUNDLE Ø [in] 26AWG 16878/ AWG 16878/ AWG 16878/ M ml2t M ml2t M ml2t M ml1t AWG 16878/4 T/P AWG 16878/4 T/P NOTE: Acceptable bundle dimension must be reduced when using sleeving and shrink tubing. Figure B. Cable clamp exit area. Flatten larger wire bundles to fit oblong cable exit 5-1 For the most current information available, visit

i2 MICRO icon USER S MANUAL: SECTION 5 RECOMMENDED SLEEVING INSTRUCTIONS In order to prevent protective sleeving slippage for cable assemblies, VPC recommends lacing to secure the wire to

Please contact us with any questions. Below are VPC best practices for securing protective sleeving.

Sew the sleeving to the wires with lacing tape using a figure 8 pattern for a better hold (Figure A). 3.

5 i2 MICRO icon USER S MANUAL: SECTION 5 RECOMMENDED SLEEVING INSTRUCTIONS In order to prevent protective sleeving slippage for cable assemblies, VPC recommends lacing to secure the wire to sleeve or wrapping with silicone tape. We have internal procedures to resolve these types of issues in order to provide optimal outcomes for your system. Please contact us with any questions. Below are VPC best practices for securing protective sleeving. Blunt Sewing Needle Wax Lacing Tape Cable Sleeving Silicone Tape (optional) OPTIONAL CABLE SLEEVING INSTRUCTIONS 1. Fold the end of the sleeving under. 2. Sew the sleeving to the wires with lacing tape using a figure 8 pattern for a better hold (Figure A). 3. Use silcone tape to increase cable diameter, if necessary, for a secure clamp (Figure B & C). Figure A. Lacing. 4. When possible, place sleeving under the inside of the clamp. NOTE: The preferred method is to place sleeving inside clamp regardless of tape use. Figure B. Example of silicone tape usage. Figure C. Example of silicone tape on circular connector. 5-2 For the most current information available, visit

i2 MX USER MANUAL TABLE OF CONTENTS SECTION 1 i2 MX PART IDENTIFICATION SECTION 2 i2 MX RECEIVER AND ITA ENGAGEMENT AND DISENGAGEMENT

i2 MX USER MANUAL TABLE OF CONTENTS SECTION 1 i2 MX PART IDENTIFICATION SECTION 2 i2 MX RECEIVER AND ITA ENGAGEMENT AND DISENGAGEMENT SECTION 3 i2 MX RECEIVER MOUNTING SECTION 4 i2 MX ITA BACKSHELL REMOVAL