Presentation Laser beam welding the alternative solution

Transcription

1 Presentation Laser beam welding the alternative solution

2 2 Photon AG Founded in: 1998 Headquarters: Berlin Supervisory board: Peter Schüring, Axel Kahsnitz, Paul Seiler Board of directors: Dr. Hermann Andreas, Holger Alder, Steffen Neumann Subsidiaries: Photon Laser Engineering GmbH, Berlin Managing directors: Holger Alder, Steffen Neumann GmbH, Schönwalde-Glien Managing director: Steffen Neumann Photon Meissener Technologies GmbH, Meißen Managing director: Steffen Neumann

3 3 Subsidiary companies: Location: Berlin Core skills: Process development Product development Prototyping Production of small series Training Location: Schönwalde-Glien Core skills: Laser beam welding Conventional welding Laser cutting Metal forming Production of small and medium series Location: Meissen Core skills: Assembling of metal components and chassis Telecommunication products Emergency and information terminals Laser cutting / metal forming

4 4 Target market railway industry Possibilities Especially for welded components with thin walled sheet bodies which also conform to strict planarity requirements Product and service offers Support during design and engineering to achieve compatible laser beam welding designs Prototype manufacturing Series manufacturing of low warpage components according to DIN EN CL1 (former DIN C1) Conventional welding Product examples locomotive roofs tram roofs side wall panels beams intermediate floors head boards

5 5 Target market automotive industry Possibilities The application of new material types for light weight automotive designs Product and service offers Process development (new types of material and material combinations) Technical consultation for laser beam welding equipment and processes at your production facilities Prototypes and pilot series Product examples Tailored Blanks Tailgates Selector Forks Side Panels

6 6 Target market aeronautic industry Possibilities Substitution of conventional processes (e.g. riveting or milling) Product and service offers - Process development - Prototypes and pilot series Product examples Fan Blades Outlet Guide Vanes Composite Blades Pressure Air Connections Jet Pipes Fairings

7 7 Milestones of development of GmbH Commissioning of the first laser beam welding facility - One of the first companies with an approval of the Deutsche Bundesbahn to manufacture laser beam welded components for rail vehicles (DIN EN ) Foundation of Photon Laser Engineering GmbH as part of Photon AG (equipped with 4 laser cells) Laser welding project Golf V with Volkswagen Group, leading role for Photon, responsible for facility and process specification, commissioning and training (420 laser sources, biggest laser beam welding project ever) Commissioning of the 6 th robot system for laser welding of high volumes (Tailored Blanks) First laser beam welding projects for aircraft industries Installation of the Reis gantry robot for XXL-parts with length of up to 20m Putting into operation of 2 articulating-arm robots, movable on a linear axis, for parts up to 16 m in length Installation of the second gantry robot for parts of up to 7m length DIN EN ISO 9001:2008 certified Approval according to DIN EN CL1 (former DIN ) for welding assemblies for rail vehicles Approval according to DIN EN 2303 for welding of assemblies for defense technology

8 8 GmbH (PLM) = Laser beam welding for serial production Principle: Complete roofs Parallel application of laser beam welding technology and conventional welding processes Laser beam welding provides a significant alternative option Thicker material only where necessary Totaly new design options Extra large blanks

9 9 Product range Laser beam welding for railway industry: Laser beam welded side wall S355J2C+N

10 10 Product range Laser beam welding for railway industry: Laser beam welded side wall panels for trams S355J2CuC+N t=2mm and S355J2WC+N t=4mm

11 11 Product range Laser beam welding for railway industry:

12 12 Product range Laser beam welding for railway industry: Side wall panels passengers coaches (double-decker) length: 15m, height: 3,5m Laser beam welded

13 13 Product range Laser beam welding for railway industry: Roof panels - passenger coaches length: 16m , t=1,25mm laser beam welded

14 14 Product range Laser beam welding for railway industry: Various roofs and side wall panels laser beam welded

15 15 Product range Laser beam welding for railway industry: tram roofs Laser beam welded 1,5 mm, stainless steel

16 16 Product range Laser beam welding for railway industry: L= mm T=2 mm Laser welded joints and ribs Roof beams for trams

17 17 Laser beam welding on the highest level! 3D-Laser beam welding: Side walls Roofs Longbeams

18 18 Laser beam welding on the highest level! 2D - Laser beam welding in new dimensions: x x 1.000mm

19 19 Laser beam welding on the highest level! 2D - Laser beam welding of medium sized parts (6.000 x x 1.000mm)

20 20 Laser beam welding on the highest level!

21 21 Certificates

22 22 Machinery cutting: Trumpf TruLaser x mm welding: 2 articulating-arm robots, fixed installation, for small and medium size assemblies 2 articulating-arm robots, movable on a linear axis, for parts up to 16 m in length 1 portal system for parts up to 7 m in length 1 portal system for parts up to 20 m in length 1 articulating-arm robot, movable on a linear axis, for parts up to 7 m in length) conventional welding machines (MAG, WIG, MIG) bending / rolling: 2 bending machines 300 t for lengths up to mm bending machine up to mm lengths Various sheet metal shaping machines

23 Gewerbegebiet Rosengarten 15 D Schönwalde-Glien Germany Telefon: +49 (33231) Telefax: +49 (33231)