Transcription

1 2012

2 CONTENT PAGE# CNC Cutters V Specialty Foam Cutters Foam Coating Machines Hot Knife Foam Cutting Tools Knives... 22, 26 Blades Accessories Hand Held, Power Supplies & Table Top Foam Cutting Hot Grip Cutter Large Hand Wand Hand Sculpting Profile Cutters Profile Cutter Tempplates Table Top Foam Cutter Hand Tools, Wire & Springs Saw and Knife Rasps Replacement Wire Springs Power Supplies Heavy Duty 5000 Series Super Heavy Duty 5100 Series Foam Compactor Styropactor EPS Foam Glue & Adhesives TEC 6300 Power Glue Gun TEC 3200 Power Glue Gun and Glue Foam Spray Adhesives and Kits Foam Spray Gun Epoxy Styropoxy Release Agent Customer Service: In the specialized field of hot wire foam cutting, it is important to be backed by people who know the industry. We design and manufacturer our machines in our Clarkston, Washington facility. We take great pride in working with our customers, putting their needs at the top of our list. 2You will find our technical support and customer service are second to none.

3 ABOUT HOTWIRE DIRECT Foam Cutting Products Hotwire Direct's foam cutting technology is advancing the world s building methods. Projects are now possible that would have been unrealistic in the past. The potential for this technology in multiple applications opens the door for greater creativity and streamlined processes. Decorative Form Liners Decorative form liners, made of EPS foam are the most efficient way to produce any variety of designs. EPS form liners are light weight and easily transported. They assemble quickly and are resilient to job site conditions, making it possible to produce both modern and traditional designs at a fraction of the cost and time. Insulated Building Systems Concrete and EPS foam are combined together creating high value, energy efficient building systems know as insulated building systems. Hot wire technology provides the ability to test designs easily and make alterations as needed. One of our multi-wire machines will produce panels for several homes per day. Coated Foam Trim Any project can be made beautiful with coated foam architectural details. Coated trim can be installed over synthetic or traditional stucco, as well as concrete and masonry construction. Precoated foam trim can be a surprisingly durable product adding value and curb appeal to any project. Architectural Precast Molds The amazing shaping ability of EPS foam combined with the unique functionality of our specially engineered hot wire machines makes it possible to turn a sketch into a product in less than a day. It takes only minutes to go from drawing to mold. Molds coated with an epoxy can be used time after time. 3

4 CNC FOAM CUTTING MACHINES Commom features in CNC foam cutting machines COMPUTER FEATURES: Machine purchase includes computer, monitor and all computer aided design (CAD) and machine software. The CAD program is easy to learn and requires only basic computer skills. The CAD program allows you to import files from Corel Draw, Auto CAD, Visual CAD and other drawing programs using files (dxf, dwg, cad, dgn, asc, 3dm, iges, step sat). Training on CAD programs is included in a CNC machine purchase. PENDANT FEATURES: The Hand Held Control Pendant is easy to learn and use. Our heavy duty key pad with aluminum case and virtually indestructible coil cord establish our controller as the paramount interface for machining. Run all machine functions from the palm of your hand: jogging and rapid movement, feed rate and wire temperature overrides, material settings and material cut off. Certain parts can be cut directly from the pendant without creating a drawing, just input the dimensions. BARCODE JOB SCANNER: The scanner is included with the 8700 and 8600 and optional with the Seamlessly move from drawing to cutting using the barcode scanner. Use the barcode scanner to eliminate costly production errors. MORE FEATURES OPEN FRAME DESIGN: No obstructive corner posts or horizontal beams make it easier to load and unload material. SPEED AND ACCURACY: Dynamic wire temperature in an intelligent control self monitored by the machine. Manual override in wire temperature and speed control maximize cutting speed and minimize burnout on fine details. CUTTING CAPACITY: 106" x 51" x 105" (269cm x 130cm x 266cm) Wire is 105" long. Ideal for 2 blocks side-by-side. DRIVE SYSTEM: X & Y axis timing belt drives, precision sealed bearings ride on hardened ground and polished rods AND DAY INSTALLATION AND TRAINING: Our technician(s) travel to the job site to install the machine and train users the software to be productive immediately DAY TRAINING: Our technician(s) travel to the job site for full and comprehensible training on software for users to be productive immediately. 4

5 OPTIONAL EQUIPMENT FOR CNC MACHINES All CNC machines work with the following. ROTARY AXIS MOTOR The rotary axis (5th noncontiguous axis) is an integrated computer controlled motor for: Lathe Turntable Bowl Cutter CNC LATHE The lathe mounts to machine table easily cutting spiral columns, belly columns, etc. up to 4 dia, 8 long (122 cm x 244 cm) CNC TURNTABLE The turntable adds a whole new array of intricate cuts for small or large pieces. BOWL CUTTER The bowl cutter offers one-of-akind shaping potential. Typically used to produce molds for precast planters, fountain bowls and domes, the bowl cutter can also be used to make any large turned object. RIGID WIRE ATTACHMENT FOR TURNTABLE AND LATHE The rigid wire attachment simplifies the cutting prices for detailed projects. It is a must have for rope twist columns. 5

6 Standard Capabilities 3D SIGNAGE & DISPLAY ELEMENTS PRECAST MOLDS ARCHITECTURAL ELEMENTS Optional Capabilities DISPLAY ARCHITECTURAL Customer s Projects 6

7 8700-INDUSTRIAL DUTY Automated CNC Machine Integrated Multiwire System With built-in wiring for convenient and safe hookups, switching from a single wire to a multiwire set up takes seconds. This multiwire system can travel around a 4 tall block of foam. Multiwire wire shown in red for clarity Guide System The machined bearings with ground and polished guide rods are housed in oversized aluminum extrusions providing smooth accurate cuts. A rubber seal opens and reseals the movement of the wire guide protecting the mechanism from harsh dust and debris CNC SPECIFICATIONS Cutting Capacity 106" x 51" x 105" (269cm x 130cm x 266cm). Wire is 105" long. Custom sizes available. Resolution 0.001" (0.025mm) Accuracy +.002"/foot (0.0167mm/m) Drive Motors Four 160 ounce/inch (1.8kg/cm) AC servos, 4000 counts per revolution encoders. Drive System X & Y axis timing belt drives, precision sealed bearings ride on ground hardened polished steel rods. Max. Cutting Speed 55" (140cm) per minute Max. Rapid Speed 1500" (3810cm) per minute Cutting Wire Up to 6 wires that are.014 (.355mm) in dimension Power Required 240V single phase 50-60hz, 20A Warranty 1 year electrical components, 3 years mechanical components. Prep & Production Time For 72, 8 Pieces (576 ) Draw:... 8min Nesting:... 20min Coding:... 1min Multiwire Setup (6 wires):... 1min Cutting:... 14min Total First Run:... 44min Total Second Run:... 14min 8700 CNC...$54,995 different options are available 7

8 8700 V-CNC Automated CNC Machine Photo shown with table adjustment wire shown in red for clarity Multiwire Industrial High Production The 8700 V was designed for industrial use in a high yield production facility. It features a flexible wire length and the highest quality components available. Similar to the Industrial Duty CNC, the 8700 V-CNC runs on an intelligent control system V-CNC SPECIFICATIONS Cutting Capacity 106" x 51" x 105" (269cm x 130cm x 266cm). Wire is 105" long. Custom sizes available. Resolution 0.001" (0.025mm) Accuracy +.002"/foot (0.0167mm/m) Drive Motors Four 160 ounce/inch (1.8kg/cm) AC servos, 4000 counts per revolution encoders. Drive System X & Y axis timing belt drives, precision sealed bearings ride on ground hardened polished steel rods. Max. Cutting Speed 55" (140cm) per minute Max. Rapid Speed 1500" (3810cm) per minute Cutting Wire Up to (.355mm) wires Power Required 240V single phase 50-60hz, 20A Warranty 1 year electrical components, 3 years mechanical components V-CNC...$59,995 different options are available 8

9 8600 CNC Automated CNC Machine wire shown in red for clarity 8600 CNC SPECIFICATIONS Cutting Capacity 106" x 51" x 105" (269cm x 130cm x 266cm). Wire is 105" long. Custom sizes available. Resolution 0.001" (0.025mm) Accuracy +.002"/foot (0.0167mm/m) Drive Motors Four 188 ounce/inch (2.1kg/cm) high accuracy steppers. Drive System X & Y axis timing belt drives, precision sealed bearings ride on ground hardened polished steel rods. Max. Cutting Speed 55" (140cm) per minute Max. Rapid Speed 800" (2032cm) per minute Cutting Wire Up to (.355mm) wires Power Required V single phase 50-60hz, 20A ( V) Warranty 1 year electrical components, 3 years mechanical components. Prep & Production Time For 72, 8 Pieces (576 ) Draw:... 8min Nesting:... 20min Coding:... 1min Multiwire Setup (2 wires):... 1min Cutting:... 42min Total First Run:... 72min Total Second Run:... 42min 8600 CNC...$43,995 different options are available 9

10 8300 CNC Automated CNC Machine wire shown in red for clarity Photo shown with optional * 8380 table 8300 CNC SPECIFICATIONS The 8300 CNC is a portable expanded polystyrene (EPS) CNC foam cutting machine. This CNC foam cutter will produce amazing results for use in 3-D sign making, architectural foam, decorative precast concrete mold and model making, theming, set design, industrial prototyping, and more. The Hotwire Direct 8300 CNC machine is built from quality electrical and mechanical components for years of trouble free operation. The 8300 CNC was designed for: quality of cut flexibility creativity high cut speeds ease of use Cutting Capacity: 108 W x 52 H x variable wire length. Can heat up to two wires, from 12 to 100 ; or one wire, from 12 to 196" in length. Power Required V single phase 50-60hz, 20A ( V) Optional Bar Code Job Scanner - designed to eliminate costly production errors and time spent searching through files Warranty 1 year electrical components, 3 years mechanical components 8300 CNC...$28, Table *...$3,995 different options are available 10

11 8400 CNC Automated CNC Machine NEW IMPROVED MODEL COMING SOON! wire shown in red for clarity The 8400 combines the best of both worlds: hot wire CNC cutting and foam routing system to maximize the efficiency of three dimensional projects. With the option of the lathe you are able to produce 3D organic shapes that take shape before your eyes. Combined with our scanning system you are able to quickly digitize 3D objects for milling CNC SPECIFICATIONS Cutting Capacity 106" x 51" x 105" (269cm x 130cm x 266cm). Wire is 105" long. Other sizes available. Table Size 121 W x 147 L x 10 4 H (307cm x 373cm x 26cm) Resolution 0.001" (0.025mm) Accuracy +.002"/foot (0.0167mm/m) Drive Motors Four 160 ounce/inch (1.8kg/cm) AC servos, 4000 counts per revolution encoders Drive System X & Y axis timing belt drives, precision sealed bearings ride on ground hardened polished steel rods. Z for hotwire uses belt drive Z for router uses acme screw Max. Hotwire Cutting Speed 55" (140cm) per minute Max. Rapid Speed 1500" (3810cm) per minute Cutting Wire Up to (.355mm) wires Power Required V single phase 50-60Hz, 20A ( V 10A) Warranty 1 year electrical components, 3 years mechanical components Price...Call different options are available 11

12 3000 SHAPER Automated Arch & Base Cutter The 3000 Automated Foam Shaper is engineered for smooth, flawless production. It is built to be larger, more powerful, and easier to setup while staying organized and efficient. The 3000 Shaper is truly a unique machine due to its ability to carve irregular shapes such as S curves and ellipses. Planters and bowls can also be made on this machine. The Automated Foam Shaper is designed for high output production; architectural foam shaping in 3-D has never been easier. Automated Foam Shaper with Column Bases, S Shaped Profile for Gothic Arch, and Standard Arch FEATURES The hand crank makes it easy to adjust settings. Cutting the arch profile A larger table top gives support for cutting large profiles. On board storage is available for accessories, tools and associated job files for efficiency. Hand crank accurately adjusts height Quicker setup with vertical tape measure allows for accurate cuts. The specially engineered power supply offers a wide range of voltage adjustments. Simple adjustments of wire power provide long term trouble free use. The 3000 Shaper quickly cuts decorative column caps and bases. Tool & accessory drawer Cuts up to 32 tall arch profiles for balcony surrounds, fountains, pool coping, etc. Cuts arches up to 28" wide at any radius. Smooth wire tracking cuts ellipses and S curves Capacity 28"(71cm) deep by 32"(81.3cm) tall. Input: V 10A 50/60Hz ( V 5A) Storage to catalog shaped wires & job files Arch S Curved Moorish Arch Ellipse Column Base $11, $11, (25 wire)...$ A (50 wire)...$119 12

13 5300 ARCH-BASE CUTTER Manual Arch & Base Cutter The 5300 Arch-Base Cutter cuts EPS for arches, column bases and caps using custom formed rigid wire. 4 Baluster Cutter 5300-XB The 5300-XB easily attaches to the Cut decorative balusters of any design up to 4 tall. Roller stand not included FEATURES Easily work from a comfortable height. Cut bases up to 22 tall x 48 diameter (56 x 122cm). Cutting arch segments The 5300 is able to cut arches up to 96 (244cm) diameter. The slide out power unit offers ease in viewing and adjusting. Variable speed motorized turntable. Features secure snap locking hinge supports. Included with the 5300 is 50 (15.3M) rigid wire, wire bending tool & graph paper. Cutting a cap or base Input: V 10A, 50/60Hz ( V 5A) $6, $6, XB...$ (25 wire)...$ A (50 wire)...$119 13

14 5400 & 5460 MITERCUT Manual Miter Cutter The Mitercut 5400 and 5460 are manually operated compound miters. They are a versatile machines specifically designed for EPS foam products Miter Cut 5460 Miter Cut 5400 Miter Cut with the 5610 optional table and fence. Mitercut 5400-XL 9 wire length MITERCUT FEATURES 5400 and 5460 both have sealed precision bearings. They include 5 detent harp-tilt settings for 22-1/2, 30, 45, 60 and 90 degree positions - tilts forward, backwards, and adjusts to any position in between. Left and right side fences feature quick release angle adjustments. Fluid movements provided by hardened and polished precision ground rods. They have variable wire temperature adjustment..014 (.356mm) cutting wire #8005-A41 Input: V 10A, 50/60Hz ( V 5A) 5460 Cutting Area: 26 H x 49 W (66 x 124cm) 5400-XL Cutting Area: 37.5 H x 109 W (92 x 276cm) $3, $3, $4, $4, XL $4, XL $4, $1,195 4 table can work on the 5400, 5400-XL and A41 (100 wire)...$ A41 (300 wire)...$ A41 (500 wire)...$249 Some special orders & some older models require 4005-A41 (50 wire)... $49 Check output volts & amps if you aren t sure before ordering. 14

15 2000 & 2500 INTERNAL LATHE Automated Precast Mold Cutter wire shown in red for clarity Motorized Internal Lathe 2000 The 2000 Lathe cut molds from expanded polystyrene. Designed for making precast concrete molds for columns, balusters and other specialized shapes. Separate caps and bases can be cut in multiples up to 24 diameter. The 2000 Internal Lathe makes customizing jobs easy. Available in 8 or 12 long cutting capacities. Input: V 10A, 50/60Hz ( V 5A) Manual Internal Lathe 2500 The 2500 Lathe cut molds for balusters, planters, pedestals and other specialized objects up to 20 in diameter x 4 long. Requires 5022 Power Unit, see page 31 for power unit details $7, $7, $8, $8, $1, $1, $ $ (25 wire)...$ A (50 wire)...$119 15

16 5500 BALUSTER LATHE Automated Baluster Cutter 5500 FEATURES The 5500 balusters cuts 48" tall x 9.5" diameter. The tilted power unit allows ease in viewing and adjustment. Variable speeds are offered with motorized lathe. Input: V 10A, 50/60Hz ( V 5A) The 5500 is built at a comfortable working height. It features quick and easy loading and unloading of parts on the fly $4, $4, (25 wire)...$ A (50 wire)...$119 16

17 7300 LINEAR COATING MACHINE Continuous Feed Foam Coater 7300 FEATURES Conveyor feed system allows: Continuous production Reduced costs over traditional hand applied methods. Adjustable speed for smooth consistent finish with a variety of coatings. Maximum capacity is 24 (61 cm) high by 36 (91 cm) wide. Roller conveyors provide adequate support with 10 (3m) infeed and 10 (3m) outfeed. Overall footprint of 44-1/2 (1.13m) x /4 (7.56m). Includes 1 set of screeds. Input: V 10A, 50/60Hz ( V 5A) $21, $21,995 17

18 7400 ARCHITECTURAL RADIUS COATER Architectural Radius Coating Advantages Easily produce consistent coated foam for a stunning look with half the work. The Radius Coater automates the coating process for architectural caps, bases, and arches. The 7400 Radius Coater eliminates the need for multiple machines. The 7400 screed coats any radius from 4" (10 cm) to the largest radii possible. Column caps and bases can be run in halves or whole circles. Arches can also be run with any radii. Motorized lift mechanism for overarm assembly. Input: V 10A, 50/60Hz ( V 5A) $21, $21,995 18

19 7500 ARCHITECTURAL BALUSTER CUT/COAT All-in-One Baluster Cutter and Coater The 7500 cuts baluster shapes and applies coating in a 2-step process. Coatings can be applied in one or two layers depending on durability and texture requirements. wire shown in red for clarity Architectural Baluster Cutting & Coating Advantages Easily cut and coat foam architectural balusters for a stunning look with half the work. Balusters can be up to 48" (122 cm) tall and 19-3/4" (50 cm) diameter. Controls are easily accessible for motor power, wire heat, and pneumatics. Pneumatic cylinders lift and move the mud tray/screed assembly. Input: V 10A, 50/60Hz ( V 5A) $21, $21, (25 wire)...$ A (50 wire)...$119 19

20 7600 DIRECT DRY 7600 DIRECT DRY FEATURES Efficiently store and dry high volumes of coated foam shapes. The 7600 is portable with heavy duty 6" diameter wheels for efficient use of production space. Comes with 10 levels of adjustable cross supports for ultra-high capacity storage (photo shows only 7). Quick lock and release system makes adjustments for tubular cross supports easy and ensures secure placement $995 20

21 7800 DIRECT WASH 7800 DIRECT WASH FEATURES Custom outdoor all-weather wash stations. Convenient cleanup for concrete coated mud boxes and other things. Heavy duty 8" diameter casters for mobile clean up. Stainless steel sink for long lasting durability. 20 gallon hot water tank Overhead lighting and protective canopy for year-round outdoor use. 4 point leveling jacks for uneven ground. Settling sump tanks for easy disposal of solids Call for Price 21

22 HOT KNIFE FOAM CUTTING TOOLS & ACCESSORIES Hot Knife(s) with interchangeable blades HW HOT KNIFE(S) FEATURES HW-1000 heats and cuts in under 5 seconds Straight blades are sharpened for precision cuts Positive blade locking feature 16 setting temperature control 10 (3M) twist-free rubber cord Will not overheat Fast, clean cuts Specialty steel blades (no warpage when hot) Weighs under 1 lb. (.453gm) Designed for cutting EPS (Expanded Polystyrene Styrofoam) foam V, and can be used with a 4033 transformer for 220V power locations. For more information and price see page 24. Hot Knife HW-1000-NB This hot knife is specially designed for free form precision cutting and includes: Hot Knife 4" Blade HW-1000-NB...$ Hot Knife HW-1000 This hot knife is specially designed for free form precision cutting and includes: for free form precision cutting and includes: Hot Knife 4" Blade Pro Gatemouth Jr. Bag HW $ Hot Knife Kit HW-KIT Get everything you need with our Hot Knife Kit. The kit includes: Hot Knife 4" Blade 6 Groove Sled 2 pc custom bendable flat blade material Pro Gatemouth Jr. Bag HW-KIT...$

23 HOT KNIFE FOAM CUTTING TOOLS & ACCESSORIES Hot Knife(s) with interchangeable blades HW-1500 Super Groover Hot Knife The HW-1500 belt pack hot knife tool is a heavy duty Hot Knife designed for the insulated concrete forms industry, and others with long time usage needs. This hot wire cutting tool cuts utility service channels and grooves. Includes: Hot Knife 6 Groove Sled 2 pc - 12 custom bendable flat blade material Belt mounted power supply. For easy job site use. Weighs under 10 lb. (4.53 kilograms) HW $ HW-1500 Super Groover Hot Knife Kit The HW-1500 belt pack hot knife tool is a heavy duty Hot Knife designed for the insulated concrete forms industry, and others with long time usage needs. This hot wire cutting tool cuts utility service channels and grooves. This kit includes: Hot Knife 6 Groove Sled 2 pc - 12 custom bendable flat blade material, 4 straight blade (Q-SB4), 2 1/2 and 4 1/2 Electric Box Cutter blades(q-ebx2 and Q-EBX4) and 1/2 x 3 square blade Pro Gatemouth Jr. Bag Belt mounted power supply. For easy job site use. Weighs under 10 lb. (4.53 kilograms) Pro Gatemouth Jr. Bag HW-1500 KIT...$ HW-Sled 6" groove attachment for HW-1000, HW-KIT and HW Works with interchangeable blades, recommend for use with HW-SB2, HW-SB4 and HW-SB6 HW-SLED...$96.00 HW-Straight Blade Sled Straight blade attachment for use with HW-1000 and HW-KIT. Recommended use with HW-SB2, HW-SB4 and HW-SB6. HW-SLED2...$

24 HOT KNIFE FOAM CUTTING TOOLS & ACCESSORIES Accessories HW-HWB - Bender tool for rigid wire and blade material HW-HWB...$16.00 HW-TBC - The taper block cutter for the Hot Knife enables clean taper cuts along an edge of the foam. HW-TBC...$39.95 HW-SBMR24** -Pliable Straight Blade Material 24' Roll. *Requires the use of Groove Sled Adapter (HW-SLED). **Also can be used instead of the 8004 rigid wire. HW-SBMR24...$ ITS 4033 This transformer allows a 120 volt device to run off 220 volt and a 220 volt device to run on 120 volts for worldwide compatibility $30.00 HW-SBM8* - Pliable Straight Blade Material 8" - 12 pack. *Requires the use of Groove Sled Adapter (HW-SLED). HW-SBM8...$48.00 HW-SBM12* - Pliable Straight Blade Materia1 12" - 8 pack. *Requires the use of Groove Sled Adapter (HW-SLED). HW-SBM12...$48.00 HW-SBM16* - Pliable Straight Blade Material 16" -3 pack. *Requires the use of Groove Sled Adapter (HW-SLED). HW-SBM16...$

25 HOT KNIFE FOAM CUTTING TOOLS & ACCESSORIES Accessories HW-EBX2* -Electrical Box Cutter 2-1/2"W x 3"D -2 pack. *Requires the use of Groove Sled Adapter (HW-SLED). HW-EBX2...$13.00 HW-EBX4* -Electrical Box Cutter 4-1/2"W x 3"D - 2 pack. *Requires the use of Groove Sled Adapter (HW-SLED). HW-EBX4...$16.00 HW-SB2-2" Positive Locking Hot Knife Blades- 2 pack. HW-SB2...$20.00 HW-SB4-4" Positive Locking Hot Knife Blades - 2 pack. HW-SB4...$24.00 HW-SB6-6" Positive Locking Hot Knife Blades - 2 pack. HW-SB6...$28.00 HW-STUD4*- Stud Cutter 3-1/2" W x 3" D (2 pack). *Requires the use of Groove Sled Adapter (HW-SLED). HW-STUD4...$15.00 HW-STUD6*- Stud Cutter 5-1/2" W x 3" D (2 pack). *Requires the use of Groove Sled Adapter (HW-SLED). HW-STUD6...$

26 HOT KNIFE FOAM CUTTING TOOLS & ACCESSORIES HW-1600 Crafter s Hot Knife The Crafter s Hot Knife is for hobby terrain, model railroads, and non-fray cutting of synthetic materials such as nylon, ribbons, and rope. Stainless steel permanent blade does not bend or warp Blade dimensions 6" Long x.625" H x.12" (3mm) W Heats up in under 1 minute For intermittent use - will shut down to cool after 5 minutes of use Operates at up to 750 degrees V, and can be used with a 4033 transformer for 220V power locations, for more information and price see page 23. 6' electrical cord 90 day warranty Note: this hot knife does not work with rigid (bendable) wire, the HW-SLED, or detachable blades. HW $ HAND HELD wire shown in red for clarity Hot Grip Safety Cutter includes: ON/OFF trigger switch on each grip for safety Comes with 100' (30.5m).025" (.635mm) wire Includes 15' (4.5m) Cord 4023 Hot Grip Safety Cutter requires the 5002 or 5019 Power Supply Power Supply Power supply for the 4025 Hand Wand & 4023 Hot Grip Safety Cutters Supplies 48V at 8.3A Heats up to 55" length of.025" wire (1397mm x.635mm) Input: V 3.33A ( V 1.67A) Weight: 24lbs. (10.9kg.) 5019 Power Supply Power Unit for the 4023 Hot Grip Safety Cutter and 4025-XL 9 foot long hand wand Supplies 120V at 7.5A Heats up to 137" length of.025" wire Input: V 7.5A ( V 3.75A) Weight: 27lbs. (12.3kg.) $ $ $ $ $ A41 (50 wire)...$

27 HAND HELD & TABLE TOP TOOLS Hand Held Wand 4025 Designed for freehand trimming and sculpting of EPS foam products, the 4025 has an adjustable opening of 50 L x 23 D (1270 x 584mm). Extra long power cord length of 24 (7.3m) for more movement. Includes 50 (15.2m) of.025 (.64mm) 4055-A41 wire. Requires a 5002 power unit (not included). Not for use with spray-in Polyurethane insulation. wire shown in red for clarity Power Unit 5002 Used to power the 4025 Hand Wand & 4023 Hot Grip Safety Cutters. Adjustable voltage transformer has a maximum output of 48 volts and 8.3 amps. Heats up to 55" length of.025" wire (1397mm x.635mm) $ $ $ A41 wire...$49.00 Hand Held Dual Power Wand 4050 Designed for freehand trimming and sculpting of EPS foam products the 4050 has a throat opening of 50 L x 23 D (1270 x 584mm). Extra long power cord length of 24 (7.3m) increases movement. Includes 50 (15.2m) of.025 (.64mm) 4005-A41 wire and 20 (6m) rigid wire 040 x.080 (1mm x 2mm) Requires a 5024 power unit (not included). Not for use with spray-in Polyurethane insulation. Straight wire connection Rigid wire connection Power Unit 5024 Used to power the This Power Supply has a dual output switch to change between rigid wire (24 volts at 27 amps) and straight wire (48volts at 13.5 amps). Heats wire: Rigid wire (.063") up to 60", Straight wire (.025") up to 55". Quick connect and disconnect receptacle $ $ $ A41 wire...$ wire...$

28 HAND HELD & TABLE TOP TOOLS Portable Table Top Hotwire Cutter(s) For Fine Detailed Cuts! Ideal For The Hobbyist, Designer, Decorator & Artist arm extends to Table Top Profile Cutter These hot wire table top cutters are ideal for decorative concrete shops, architectural model making, crafts, and packaging applications. 5200:Table size is (55cm) x (69cm). PROFILE CUTTER FEATURES The 5200 features variable wire temperature adjustment 110 or 220V power unit Rectangular cutting capacity is 19 x 24 x 11.5 (48cm x 61cm x 29cm) (.25mm) 8001-A24-5 wire with a length of 25 (63.5cm) wire shown in red for clarity $ A24-5 (5 pc)...$29 Large Sphere finished size 17 D x 27 H (432mm x 686mm) 28

29 HAND HELD & TABLE TOP TOOLS TEMPLATES Planter 2. Window Sill 3. Door/Window Casing 4. Pool Coping 5. Fireplace Mantel 6. Tile Cap/Chair Rail 3 6 Templates...call for price TURN TABLE $

30 HAND TOOLS, WIRE & SPRINGS Foam Cutting Saws HW-TJGSAW A time-saving tool that designed for trimming excess foam. It is perfect for easily cutting all types of foam including: EPS foam, Spray in place foams like; icynene(r) and expanded polyurethane, fiberglass insulation, sponge foam and cotton fiber insulation. HW-TJGSAW...$31.75 HW-INSULKIT This saw has a comfortable hand grip for cutting with ease. A quick fix tool for any project. It includes saw and blade sharpener for easily cutting all types of foam including: EPS foam, Spray in place foams like; icynene(r) and expanded polyurethane, fiberglass insulation, sponge foam and cotton fiber insulation. HW-INSULKIT...$50.70 Quality Shaping Rasps The UGZ EverRasp is the Professional ICF contractors preferred choice when it comes to blasting through the toughest rasping jobs at critical top of walls. Also used for smooting bulges and preparing the foam surface for stucco finishing. Features Grit Copper electro-plated tungsten grit Uniform even grit Permanent: lasts up to 100 times longer than paper Rounded corners for gouge-free rasping HW-UGZ2: Rasp 2 Stainless Steel Grit... $49.95 HW-UGZ4: Rasp 4 Stainless Steel Grit... $60.15 HW-UGZ6: Rasp 6 Stainless Steel Grit... $70.35 HW-UGZ8: Rasp 8 Stainless Steel Grit... $80.55 HW-UGZK26: Rasp Kit W/2 and Grit...$ HW-UGZK46: Rasp Kit W/4 and Grit...$

31 HAND TOOLS, WIRE & SPRINGS Hotwire 4005 Hotwire 4005-A41 Replacement wire.025 (.64mm) for use with the 4025 Hand Held Wand. 50 (15.24m) roll A41: 50 (15.24m)...$49.00 Hotwire 8005 Hotwire 8005-A41 Replacement wire.014 (.35mm) for use with the 8300, 8500, 8600, 8700 & 5400 (60V Power Unit). 100 (30.48m) roll. Rigid Wire 8004 For use in all rigid wire applications. Shapeable wire holds its shape.040 (1mm) x.080 (2mm) Available in 20 (6.1m) and 50 (15.24m) rolls 8005-A41: 100 (30.49m)...$ A43: 300 (91.46m)...$ A45: 500 (152.44m)...$ : 25 (6.1m)...$ A: 50 (15.24m)...$ Hotwire 8001-A41 Replacement wire.010 (.25mm) for use with the 5200 and 5200-XL. 100 (30.48m) roll A41: 100 (30.49m)...$59.00 HW-SBMR24 Pliable Straight Blade Material 24' Roll. *Requires the use of Groove Sled Adapter (HW-SLED). Also can be used instead of the 8004 rigid wire. HW-SBMR24...$ HW-HWB -Bender tool for rigid wire. HW-HWB...$16.00 Spring Wire tension spring for Miter Cut Pack of $6.00 Spring Wire tension spring for Miter Cut 5400-XL. Pack of $12.00 Spring Wire tension spring for 8300, 8500, 8600 & 8700 CNC. Pack of $36.00 Spring Wire tension spring for Pack of $

32 POWER SUPPLIES Heavy Duty 5000 Series 5000 SERIES POWER SUPPLIES The 5000 series power supplies power for hot wire foam cutting. Units are available in v and v. All power supplies will operate on 50 and 60 Hz. Each has an output power electrically isolated from the power grid and earth ground for safety. Please specify your voltage requirement when ordering. Features Optional foot switch jack for convenient on/off control (Some power units come with a foot switch but all power units can be equipped with this option) Easily accessible circuit breakers protect all components from dead shorts Thick padded grip on solid aluminum handle for durability and carrying comfort Power Supply Size: 6.25 W x 10 D x 8.75 H (size includes handle) 5002 Power Supply Power supply for the 4025 Hand Wand and 4023 Supplies 48V 8.3A Heats up to 55" length of.025" wire (1397mm x.635mm) Input: V 3.33A ( V 1.67A) Weight: 24lbs. (10.9kg.) $ $ Power Supply Supplies 72V 3.13A Heats up to 50" (1,270mm) of 0.014" (0.355mm) 8005-A41 wire Input: V 2.1A ( V 1.05A) Weight: 24lbs. (10.9kg.) $ $ Power Supply Supplies 135V 3.9A Heats up to 111" (2,819mm) of 0.014" (0.355mm) 8005-A41 wire Input: V 7.5A ( V 3.75A) Weight: 27lbs. (12.3kg.) $ $ Power Supply Supplies 120V 7.5A Heats up to 137" length of.025" wire Input: V 7.5A ( V 3.75A) Weight: 27lbs. (12.3kg.) $ $

33 POWER SUPPLIES Heavy Duty 5000 Series 5019 Power Supply Power Unit for the 4023 Hot Grip Safety Cutter and 4025-XL 9 foot long hand wand Supplies 120V 7.5A Heats up to 137" length of.025" wire Input: V 7.5A ( V 3.75A) Weight: 27lbs. (12.3kg.) $ $ Power Supply Supplies 24 V 27A Heats up to 60" (1524mm) length of 8004, 8004-A, or HW-SBMR24 Straight Blade For use with 8300 and 8600 CNC rigid wire attachments Also for use with 2500 Internal Lathe Input: V 5.42A ( V 2.71A) Weight: 24lbs. (10.9kg.) $ $ Power Supply Power Supply has a switch to change between rigid wire (24V 27A) and straight wire (48V 13.5A) Heats wire: Rigid wire (.063") up to 60", Straight wire (.014") up to 45", Straight wire (.025") up to 55" Input: V 5.42A ( V 2.71A) Weight: 24lbs. (10.9kg.) $ $ Power Supply Power Supply has a switch to change between rigid wire (24V 27A) and straight wire (48V 13.5A) Heats wire: Rigid wire (.063") up to 60", Straight wire (.014") up to 45", Straight wire (.025") up to 55" Quick connecting and disconnecting receptacle Input: V 5.42A ( V 2.71A) Weight: 24lbs. (10.9kg.) Foot Switch Jack Foot switch jack allows to hook-up the foot switch for hands-free operation. Foot Switch The foot switch allows hands-free operation and is optional on all power supply units. Intermediate Lid The Intermediate Lid is for power supplies 5010 and 5017 as a go-between mounting device for your table and the power supply $ $ Foot Switch Jack...$49.00 Foot Switch...$65.95 Lid...$

34 POWER SUPPLIES Super Heavy Duty 5100 Series 5100 SERIES POWER SUPPLIES The 5100 Power Supplies are configured to meet various needs and can also be custom built to handle specific power needs. In addition to supplying single or dual output options, all units feature the following: Features Safety start switch. Power outages reset the switch ensuring the machine stays off when power is restored. Easily accessible circuit breakers protect all components from dead shorts. Removable/replaceable incoming power cord so it can be replaced easily if damaged. Stainless steel or powder coated finish for years of durable use. Foot switch jack for convenient optional on/off control. Thick padded grip on solid aluminum handle for durability and carrying comfort. Large rubber feet with built-in steel washers for long life. Box Size: 8.5 W x D x 10 H (size includes handle) Please specify your voltage requirement when ordering. Front View of Single Output Model Front View of Dual Output Model Red Power box available upon request 5102 Power Supply * Uses either ring or fork terminals at terminal block or the high current quick connector with its receptacle. Variable output wire power between 0-48V 27A 3 wires -.025" up to 50" long [.635mm x 1270mm] 1 wire -.065" up to 110" long [1.65mm x 2794mm] Input: V 10.83A ( V 5.4A) Weight: 44lbs (20kg) $ $ Power Supply * *Foot Switch is optional on all power supply units. Uses either ring or fork terminals at terminal block or the high current quick connector with its receptacle. Variable output wire power between 0-24V 54A 1 wires -.065" up to -" long [1.65mm x -mm] 1 wire -.090" up to -" long [2.28mm x -mm] Input: V 10.83A ( V 5.4A) Weight: 44lbs (20kg) $ $

35 POWER SUPPLIES Super Heavy Duty 5100 Series 5104 Power Supply * Variable wire power with A/B switch: Will heat: (A) 0-48V 27A (B) 0-24V 54A Use either single conductor #6 welding cable with twist connectors or use the high current connector with its receptacle. (A) 1 wire up to 110 long (A) 3 wires up to 50 long (B) 1 wire up to long Input: V 10.83A ( V 5.4A) Weight: 44lbs (20kg) $ $ Power Supply * Uses either ring or fork terminals at terminal block or the high current quick connector with its receptacle. Variable output wire power between 0-48V 37.5A 4 wires -.025" up to 50" long [.635mm x 1270mm] 2 wires -.065" up to 110" long [1.65mm x 2794mm] 1 wire -.090" up to long [2.28mm x mm] Input: V 15A ( V 7.5A) Weight: 53lbs (24kg) 5106 Power Supply * Uses high current quick connector with its receptacle Variable output wire power between 0-24V 75A 8 wires -.025" up to 25" long [.635mm x 635mm] 4 wires -.065" up to 55" long [1.65mm x 1397mm] 1 wire -.090" up to long [2.28mm x mm] Input: V 15A ( V 7.5A) Weight: 53lbs (24kg) $ $ $ $ Power Supply * Variable wire power with A/B switch: (A) 0-48V 37.5A (B) 0-24V 75A Use either single conductor #6 welding cable with twist connectors or use the high current connector with its receptacle. Will heat: (A) 4 wires up to 50 long (A) 2 wires up to 110 long (A) 1 wire up to 168 long (B) 9 wires up to 25 long (B) 3 wires.065 up to 55 long (B) 2 wires.091 up to 84 long (B) 1 wire.125 up to 96 long Input: V 15A ( V 7.5A) Weight: 53lbs (24kg) $ $ Power Supply * Uses ring terminals at terminal block Variable output wire power between 0-10V 180A Input: V 15A ( V 7.5A) Weight: 53lbs (24kg) $ $ *Foot Switch is optional on all power supply units. 35

36 POWER SUPPLIES Super Heavy Duty 5100 Series 5110 Power Supply * Variable wire power with A/B switch: (A) 0-120V 3.33A (B) 0-24V 27A Use either ring or fork terminals at either output terminal block or use the 15 amp outlet for (A) or the high current outlet for (B). Will heat: (A) 1 wire up to 98 long (B) 1 wire up to 55 long Input: V 5.4A ( V 2.7A) Weight: 39lbs (17.7kg) $ $ Power Supply * Variable wire power with A/B switch: (A) 0-120V 7.5A (B) 0-24V 37.5A Use either ring or fork terminals at either output terminal block or use the 15 amp outlet for (A) or the high current outlet for (B). Will heat: (A) 2 wire up to 98 long (B) 1 wire up to 55 long Input V 7.5A ( V 3.75A) Weight: 42lbs (19kg) $ $ Power Supply * Variable wire power with A/B switch: (A) 0-24V 37.5A (B) 0-12V 75A Use either single conductor #6 welding cable with twist connectors or use the high current connector with its receptacle. Will heat: (A) 1 wire up to 64 long (A) 2 wires up to 84 long (B) 1 wire up to 56 long (B) 2 wires up to 42 long (B) 3 wires up to 32 long Input: V 7.5A ( V 3.75A) Weight: 42lbs (19kg) $ $ *Foot Switch is optional on all power supply units. 5152Power Supply * Variable wire power with A/B switch: (A) 0-134V 7.8A (B) 0-268V 3.9A Use either ring or fork terminals or the 15 amp outlet for either output. Will heat: (A) 1 wire up to 148 long (A) 2 wires up to 112 long (B) 1 wire up to 224 long Input: V 7.5A ( V 3.75A) Weight: 53lbs (24kg) $ $

37 STYROPACTOR EPS Foam Waste Reducer Solves the handling problem of used EPS (Styrofoam) Styropactor Mini 1 Phase Before After FEATURES: STYROPACTORS reduce the volume of EPS parts approx times WITH WET AND DRY MATERIAL Made of noncorrosive material and can be used in a rough environment. Can also be used as crusher where the EPS material is filled into bags. To change takes 5 minutes. Can be used for collection in bags of any size or without bags. Filled vertically, allowing pieces of any length to be processed. It is mobile for maximizing floor space. STYROPACTORS reduce the transportation costs drastically. Compacted pieces can be stacked on a pallet for easy handling. STYROPACTOR TECHNICAL SPECIFICATIONS: Type MICRO MINI MINI MAXI 1-phase 1-phase Capacity lbs/hr lbs/hr lbs/hr lbs/hr (15-20 kg/hr) (15-20 kg/hr) (35-45 kg/hr) (70-90 kg/hr) Density 8-13 lbs/ft lbs/ft lbs/ft lbs/ft 3 (after compaction) ( kg/m 3 ) ( kg/m 3 ) ( kg/m 3 ) ( kg/m 3 ) Electrical 1.5kW 1-phase 1.5kW 1-phase 4.0kW 3-phase 7.5kW 3-phase (can be delivered V V 400V / 50Hz or 400V / 50Hz or with other voltages) Hz Hz 480V / 60Hz 480V / 60Hz Inlet opening 15.7"x19.7" 15.7"x30.7" 15.7"x30.7" 23.6"x39.3" (40x50cm) (40x78cm) (40x78cm) (60x100cm) Length 65" (165cm) 77" (195cm) 100" (255cm) 132" (335cm) Height 63" (160cm) 63" (160cm) 63" (160cm) 63" (160cm) Width 25 (63cm) 25 (63cm) 25" (63cm) 34" (87cm) 37

38 EPS FOAM GLUE & ADHESIVES TEC 6300 KIT The TEC 6300 is a unique economic spray applicator that makes hotmelt spray applications affordable for everyone. Built to a very high standard the TEC 6300 is a completely self contained unit requiring only compressed air and electricity to operate. There are no expensive bulk tanks or fragile heating hoses. The TEC 6300 takes only 10 minutes to warm up from cold and is quick and safe to reload. TEC 6300 Kit includes: Storage Case Integral gun stand Suspension ring 2 cases of TECBond 420/43 glue Full operating instructions One year guarantee OPTIONAL NOZZLES GLUE PATTERNS Standard Bead Application 1-Wide (blue) PA6064 (0.080 orifice) 2-Medium (yellow) PA6060* (0.080 orifice) * Fitted as Standard 3-Narrow (red) PA 6046 (0.060 orifice) TEC 6300 SPECIFICATIONS Spray Pattern Wide Spray Pattern VOLTAGE V 50-60Hz HEATER 2 x 250W stainless steel cartridge s (total 500 Watts) TEMP. CONTROL Pre-set thermostat 350ºF & safety thermal fuse (380ºF thermostat available for polyamide spray adhesive & 260ºF thermostat for low melt adhesive) WEIGHT 3 lbs POWER CABLE 10ft three core, rubber sheathed, with fitted plug + air hose, with reinforced heat resistance sheathing. MELT RATE Up to 10 lbs/hr, depending on adhesive & temperature (average output across the range is 8 lbs/hr) COVERAGE Between 60ft 2 and 200ft 2 per lb. (1,502ft 2 /kilo and 5,002ft 2 /kilo), depending on whether the spray pattern has been applied heavily or lightly ADHESIVE SIZE TECBOND 1¾ cartridges TEC 6300 Kit...$1,

39 EPS FOAM GLUE & ADHESIVES TEC 3200 POWER ADHESIVES The TEC 3200 High Output Applicator is electronic technology at its best, making it the ideal production tool for product assembly, packaging, sealing, electrical potting and encapsulation. Instant bonding of virtually any material ensures fast, efficient, cost effective production. The high efficiency heater housing, coupled with a solid state adjustable temperature controller guarantees adhesive to be the right temperature at the right time. TEC 3200/4 includes: Integral gun stand Suspension ring Case of TECBond 420/43 glue Full operating instructions and one year guarantee. ADVANCE FEATURES TEC 3200 includes: Integral gunstand Suspension ring Full operating instructions and one year guarantee. Safety nozzle shroud and increased ventilation. External thumb wheel for easy adjustment of the plunger release HEAVY DUTY METAL STAND (PA3096) Ideal for quick and convenient use especially in hard to reach places. TEC 3200 SPECIFICATIONS VOLTAGE V 50-60Hz HEATER 400W stainless steel cartridge. WEIGHT 2.5 lbs POWER CABLE 10 ft three core, rubber sheathed, with plug fitted. MELT RATE Up to 8 lbs/hr, depending on adhesive and temperature. ADHESIVE SIZE TECBOND 1¾ cartridges Indicator lights for power-on and standby. Optional plug-in temperature modules. TEC 3200/4...$ TEC $ TEC BOND High Performance, 1 3/4 adhesive cartridges, specially designed for use in the TEC 3200 and Available to bond to virtually any material. The range provides variations in setting time, color, heat resistance and viscosity to suit every application. Sold in 22lb. packages. TECBond 420/43 General product assembly for foams, plastics, fabrics, wood and packaging materials. (3 minute open time) TECBond 420/43*...$ TECBond 425/43 High Performance output extended open time adhesive primarily formulated for spraying. This adhesive can be used for bonding wood, fabrics, most plastics and some metal. (3 minute open time) TECBond 425/43*...$ *See website for volume discounts 39

40 EPS FOAM GLUE & ADHESIVES Foam 2 Foam Spray Adhesives SHIPS GROUND ONLY Foam2Foam expandable foam filler and adhesive is idial for ICF, EIFS, and SIPs, sculptural and theming projects, and general construction. HW-CLF2F is a multi-purpose, professional, low-expansion construction adhesive, gap and crack filler. F2F is great for ICF, SIP, EIFS, and stone veneer applications. F2F is a one component polyurethane foam that cures by absorbing water vapor from the air. Kit includes-1 Can F2F Cleaner and 11 (20 oz.) Cans F2F Expandable Foam Adhesive HW-CLF2F...$ HW-F2F is a multi-purpose, professional, low-expansion construction adhesive, gap and crack filler. F2F is great for ICF, SIP, EIFS, and stone veneer applications. F2F is a one component polyurethane foam that cures by absorbing water vapor from the air. Includes 12 (20 oz.) Cans F2F Expandable Foam Adhesive HW-F2F...$ HW-ESK The perfect starter kit for those new to using FOAM2FOAM adhesive and gap filler. Kit includes: 3 (20 oz.) Can F2F HW-ESK...$ Can F2F Cleaner 1 Foam Gun 1 Pair Protective Rubber Coated Gloves HW-EG13 FOAM2FOAM application gun, featuring all-metal needle valve construction and brass universal can adapter and tip. HW-EG13...$39.95 *See website for volume discounts 40

41 EPOXY Styropoxy SHIPS GROUND ONLY Styropoxy has a 15 minute working time. 1 quart kit of Resin (A) and Hardener (B) formula specially created for coating hot wire cut expanded polystyrene (EPS) foam for precast concrete and GFRC molds see website for price Styropoxy has a minute working time and cure time of 4-5 hours. 1 quart kit of Resin (A) and Hardener (B) formula specially created for coating hot wire cut expanded polystyrene (EPS) foam for precast concrete and GFRC molds see website for price Styropoxy has a 60 minute working time. 1 quart kit of Resin (A) and Hardener (B) formula specially created for coating hot wire cut expanded polystyrene (EPS) foam for precast concrete and GFRC molds see website for price Styropoxy has a 15 minute working time. This is a 1 gallon kit of Resin (A) and Hardener (B) formula specially created for coating hot wire cut expanded polystyrene (EPS) foam for precast concrete and GFRC molds see website for price Styropoxy has a 60 minute working time. This is a 1 gallon kit of Resin (A) and Hardener (B) formula specially created for coating hot wire cut expanded polystyrene (EPS) foam for precast concrete and GFRC molds see website for price Styropoxy has a minute working time and cure time of 4-5 hours. This is a 3.6 gallon kit of Resin (A) and Hardener (B) formula specially created for coating hot wire cut expanded polystyrene (EPS) foam for precast concrete and GFRC molds see website for price Styropoxy has a 15 minute working time. This is a 4 gallon kit of Resin (A) and Hardener (B) formula specially created for coating hot wire cut expanded polystyrene (EPS) foam for precast concrete and GFRC molds see website for price Styropoxy has a 60 minute working time. This is a 4 gallon kit of Resin (A) and Hardener (B) formula specially created for coating hot wire cut expanded polystyrene (EPS) foam for precast concrete and GFRC molds. *See website for volume discounts see website for price RELEASE AGENT Crete-Lease ounce aerosol can release agent. It allows for easy removal of cured concrete from the form leaving the mold in pristine condition. Use only a thin layer and wipe excess off with cloth for best results on Styropoxy coated molds. A second coat of release agent is required on raw foam molds. Crete-Lease 20...$