Cookie great Variety. Best systems for your products. Niederrheinische Formenfabrik Gerh. Janssen & Sohn KG
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1 Cookie great Variety Best systems for your products Niederrheinische Formenfabrik Gerh. Janssen & Sohn KG
2 Cookies Great variety The Company Niederrheinische Formenfabrik GERH. JANSSEN & SOHN was founded in the year 1872 and the 4th generation is now running the company, still in Krefeld, near Düsseldorf. In the early days the owner rode from bakery to bakery and from farm to farm in his horse and cart to sell the wooden models to bake Spekulatius, a speciality of our region. Spekulatius is still baked traditionally by most of the bakers today in the north and west of Germany, in the Netherlands and Belgium. The methods of production have changed and improved. The first cookie machines were developed and built in our company about 70 years ago. Modern computerized machines help the baker to produce his cookies today. Cookie-machines made in stainless steel are made today by specialised craftsmen. Our customers are small and medium sized bakeries and confectioners. The capacity of the machines is between 30 and 500 kg per hour, depending on the shape of the cookies. To achieve this, there is a need for sophisticated and proven concepts. Our long years of experience and the cooperation with customers from all over Whether you want to form thin butter cookies, fine tea-cake, Spekulatius, Printen, Lebkuchen, almond tartlets, lattice works or ginger bread cookies, the machines do it all. the world have helped us and is an extraordinarily sound and valuable basis for further developments and concepts. So we offer our knowledge and provide the customer with fresh ideas for the bakery. in the beginning 1 Spekulatius mould 2 Handroller 3 Formfix hand operated machine- the star of it s time
3 Our products Content Cookies great variety Cookie machines FM 128 K 250 K 580 Cookie machines FM 126 M 250 M 580 We meet your requirements Our complete programme on a view Variomotor, Selectronic, Computronic 9 Our Service Engraved Pattern Rollers
4 Cookie machine - FM 128 K 250 K Easy change over of pattern and feeding roller View from front and rear 820
5 For the production of rich cookies but also for economy doughs we 1 recommend the K-type. The machine can be used throughout the year for all types of cookies. The K machines are set up to economically produce all kinds of Spekulatius, fine teacookies and many specialities such as Printen, almond doughs, lattice works, gingerbread doughs, shaped cookies and endless dough sheets. The principle is very simple: Dough goes into the hopper, either in crumbs or in the form of sheets, and is formed between the feeding roller and the pattern roller. The shapes are cut off by the teflon coated blade and are set on the belt and then on the tray. The space between the shapes on a tray can be regulated. The blade is adjustable, so shapes can be formed out thinner than originally engraved on the roller. Trays will be placed from behind into the machine and shapes are formed onto these trays. There is an automatic tray limit switch on every machine to stop after each tray. The machine is made with strong aluminium sides, stainless steel covers and hopper, steel gears, ball bearings, nylon pattern rollers and feeding rollers. Both rollers can be removed without tools in seconds for cleaning. Can be cleaned by hand or in a dishwashing machine. 2 3 Specially for normal and fatty doughs 1 Cupboard equipment for K 250 (M 250) 2 Open long undercarriage for K Open short support for K cutting systems Standard tray width/baking space abroad 23 /565, 18 /420, 16 /370, 12 /295, 10 /205 and custom made sizes on request
6 Cookie machine - FM 126 M 250 M Specially for normal and economy doughs Cookie machines M M 580 are specially made for the production of normal and economy recipies. They work on the principle of the rubber roller suction system, which is still used today in the big baking industry. Shapes are not cut from the dough sheet as on the K K 580, but pressed into the suction belt and the small teflon coated roll at the end of the suction belt cuts the shapes from the belt and lays the shapes down on the tray. The rubber roller can be adjusted exactly to the pressure the dough needs. Therefore, the difference between both machines is in the product you will produce. Also these machines are made from stainless steel and have strong steel gears. Ball bearings, both rollers, the stainless steel feeding and the NARLON or brass pattern roller can be removed very easily from the machine for cleaning. front and rear view rubber roller suction system
7 Exact Specifications We can supply different performances, also special machines as per customers requirements. Machines can be placed in front of small steel band ovens or wire ovens or on top of conveyor belts, because all the mechanics are contained in the top of the machine. Supporting stands are made to order. Machines can be made wider afterwards, if necessary, but only in our factory. Cupboard equipment or open stands in different sizes can be supplied. There is space for trays and/or rollers. If you chose our best machine, the front and rear of the conveyor belt can be removed to save pace. The height of the conveyor belt can be simply adjusted. We are prepared to engrave pattern rollers as per your drawings or cookie samples. We are prepared to adapt the machine to Europe standard trays also with higher rims. ( 45 mm ) as well as for US standard trays with 1 high rims, should the shapes not be too small. If you choose the Computronik device, you can programme 99 different products. The machine can form endless dough sheets, endless lattice works, round flat tarts and a lot more, all kinds of small and large cookies, naturally. Call us if you have any questions. Table hight adjustment Speed variator Lattice work endless dough sheets after work save space
8 The Programme on a view Cutting system Model FM 128 Table model K 250 K 320 K 400 K 450 K 580 Tray- roller broad (mm) Baking space abroad the tray ca. 205 ca. 295 ca.370 ca. 405 ca.560 Standard capacity insquare meters per minute ca. 1 ca. 1,3 ca. 1,6 ca. 1,8 ca. 2,3 Mains voltage (KW) 2,3 2,3 4,3 4,3 4,3 Measure of the table model when machine is working (mm) length /2350 width height Measure of the cupboard (mm) length width height Measures of the open stand, long and short version (mm) length 590/ width height Rubber roller suction belt system Model FM 126 Table model M 250 M 320 M 400 M 450 M 580 Tray- roller broad (mm) Baking space abroad the tray Standard capacity insquare meters per minute ca. 1 ca. 1,3 ca. 1,6 ca. 1,8 ca. 2,3 Mains voltage (KW) 0,37 0,37 0,37 0,37 0,37 Measure of the table model when machine is working (mm) length width height Measure of the cupboard (mm) length width height Measures of the open stand, long and short version (mm) length 790/ width height We reserve the right to change the machine specification datas without prior information Issued 7/98
9 simple and exactly Also, heating capacity can be 9 selected. Variomotor The mechanic V-Belt Variomotor can vary the speed of the total machine. Bolt knob with indicator allows you to repeat speed settings. Tray speed control allows you to optimize distances between the shapes. Save time and energy. All repeatable in seconds. There are 3 modes to run: Permanent running, Semi Automatic, Fully Automatic. Mode can be chosen depending on the product PROGRAMM NR. : 99 UNT. BAND STÜCKLÄNGE : 4,00 M/MIN : 085 MM 4 5 ABST. AUF BLECH : 020 MM 1 2 I M ~ C I Variomotor Selectronic Selectronic Selectronic device allows you to place the shapes down on the tray in an exact pattern. You decide, where the first row begins, how many shapes you set on the tray, which distance between the shapes you will have, depending on the product you will form. Mode 85 V N II Computronic The computronic device with step motor is like Selectronic, but the computer should be adjusted for each product and afterwards you just choose the product number and the machine does the rest. You can save up to 99 different products. There is no need to make new installations, saving time and avoiding mistakes. Computronic ON/ OFF Auto Perm. ] I II
10 We are ready to assist you Service 10 Service Installation Introduction Cookie machines can be used throughout the year and they help you to produce many specialities. They were continually developed over many years and are now in an upgraded stage. Services like demonstrations, installations, introduction, supply of spares, special engravings or special modifications assure your satisfaction with our machines. Demonstrations in our demonstration rooms or in your bakery allow a perfect understanding and setting of our machines. For further information call or fax us. ++(49) (0)2151/24315
11 special requirements rollers Janssen offers a wide range of standard rollers, but also special pattern rollers can be engraved according to your own designs in our factory. 1 Nylon-rollers are specially engraved by hand For special doughs we offer special rollers made from different materials such as brass, Teflon, Nylon and Narlon. Nylon-rollers are engraved as per customers whishes A roller has a diameter of 125 mm and a circumference of 393 mm. We are prepared to engrave special sophisticated rollers. The JANSSEN Rollers catalogue will assist you in choosing the right standard roller design. Danish cookies rhenish speciality
12 Niederrheinische Formenfabrik Gerh. Janssen & Sohn KG Machine factory Pattern Rollers Engraving factory Cookie machines Pattern Rollers also for other manufacturers Your service and sales partner Moerser Straße 33 D Krefeld Germany Telephone ++49 (0)2151/ Fax ++49 (0)2151/
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