RTLC20 high accuracy incremental linear scale
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1 L A RTLC20 high accuracy incremental linear scale RTLC20 linear encoder tape scale from Renishaw combines ±5 µm/m accuracy with the ruggedness of stainless steel. Two versions are available; self-adhesive RTLC20-S and RTLC20 for use with the revolutionary track system from Renishaw. Designed for applications that demand high accuracy and an independent expansion coefficient with tape scale convenience, RTLC20-S and RTLC20 are read by Renishaw s compact and reliable VIONiC and TONiC family of readheads. RTLC20-S is laid onto the substrate using its self-adhesive backing tape. A patented application tool makes this a quick, simple and inexpensive process. A clamp is fitted at a single point to lock the scale to the substrate. RTLC20 (without self-adhesive) is used with. In this case, the scale is held securely in place by two miniature, yet rugged, guide rails. Again, the scale is clamped in a single point to allow independent expansion with extremely low hysteresis, even over wide temperature ranges. If damaged, the scale can be pulled out of the guide rails and quickly replaced, even where access is limited, thus reducing machine downtime. This feature also makes the new linear encoder system ideal for large machines that need to be sectioned for transportation. RTLC20-S and RTLC20 with are suitable for many applications, including FPD manufacturing and inspection machines, P-V manufacturing, linear motors with aluminium substrates, axes that are exposed to potential damage, large CMMs and other machines that require the scale to be installed/removed for transit, or simply for any application where thermal expansion of the scale must be independent of the machine structure. High accuracy (±5 µm/m) scale. Further improvement possible with error correction Compatible with VIONiC and TONiC high-performance readheads RTLC20 scale expands at its own low thermal coefficient (10.1 ±0.2 µm/m/ 20 C) Use with for very low hysteresis guide rails are pre aligned in reels for cut to suit flexibility Quick installation. adds fast scale replacement capability Scale can be locked to the substrate at a single datum point anywhere along the axis RTLC20 scale can bridge gaps in the up to 25 mm High solvent immunity
2 System features Error (µm) Error µm Error plot Position (mm) Example accuracy test result of 3400 mm length of RTLC scale ±6.2 µm High accuracy RTLC20 and RTLC20-S scale X X ±5 µm/m accuracy@20 C, including slope and linearity. Linearity of ±2.5 µm/m can be achieved with two point error correction. Hardened stainless steel construction is rugged and reliable, with high scratch and solvent resistance. Independent expansion coefficient (10.1 ±0.2 µm/m/ C). Very low hysteresis: sub-micron on a centre clamped 2 m axis over the entire operating temperature range, for example. 20 µm scale pitch. Features optical IN-TRAC reference marks every 50 mm; identify one or more using the reference mark selector magnet(s). Scale can be cut to length using a guillotine, for easy customisation. Track-mounted RTLC20 using the revolutionary new or self-adhesive mounted, RTLC20-S. Compatible with VIONiC, TONiC and SiGNUM readheads u Filtering optics and Auto Gain Control for high reliability and solid Lissajous signals u Dynamic signal processing ensures ultra-low Sub-Divisional Error (SDE). Result: smoother scanning performance u High signal-to-noise ratio provides ultra-low jitter for optimum positional stability u Auto-phasing of IN-TRAC reference mark u Industry standard 1 Vpp analogue outputs and RS422 digital resolutions available u Clocked outputs ensure optimised speed performance for all resolutions, for a wide variety of industry-standard controllers X X DOP Dual output interfaces available to provide simultaneous analogue and digital outputs (TONiC systems only). VIONiC TONiC Outputs SDE (typical) Digital resolutions from 5 µm to 2.5 nm direct from the readhead Analogue 1 Vpp only.rs422 digital resolutions from 5 µm to 1 nm available when connected to a Ti, TD or DOP interface <±15 nm ±30 nm Jitter (RMS) down to 1.6 nm down to 0.5 nm Maximum speed 12 m/s 10 m/s 2
3 RTLC20 and carrier with VIONiC installation drawing (Mechanical datum clamp method) For further details, please refer to VIONiC or TONiC RTLC20 and installation guides. Dimensions and tolerances in mm 1 min (gap) 2.25 ± max (gap) Overall length (L + 12) Scale length (L ) Measuring length ML = (L-10) (ML = (L-25) with dual limits) /100 F length (L - 24)* Reference mark selector A Detail Do not cut over shaded areas 18 ±0.1 P limit magnet Optional end cover (Pair A ) VIONiC readhead RTLC20 scale (A-9705-xxxx) Q limit magnet max Detail A IN-TRAC reference mark (A 9704 xxxx) Detail A 15 ±1 25 RTLC20 clamp (A ) 3 M3 x 6 low head screw, supplied with clamp 12 NOTE: When reference mark and datum clamp aligned as shown, reference output will be positionally repeatable with respect to substrate. Do not place clamp tip over shaded area min thread depth Clamp shoulder Ra 3.2 Nominal P limit trigger point (±3) Optical centreline (incremental and reference mark) Nominal Q limit trigger point (±3) 0.05 F *Assumes 1 mm gap between scale and end covers and zero gap between and end covers. NOTE: Minimum recommended length = 100 mm. Additional screws available (Pack of 25 A ). 3
4 RTLC20 and carrier with TONiC installation drawing (adhesive datum clamp method) For further details, please refer to TONiC or VIONiC RTLC20 and installation guides. Dimensions and tolerances in mm Overall length (L + 12) 1 min (gap) Scale length (L) Measuring length ML = (L-10) (ML = (L-25) with dual limits) length = (L - 24)* 10 max (gap) 2.25 ±0.5 Reference mark selector magnet A 18 ±0.1 P limit magnet Optional end cover (Pair A ) Detail A 15 ±1 TONiC readhead (T103x) RTLC20 scale (A 9705 xxxx) IN-TRAC reference mark /100 Detail F (A-9704-xxxx) Q limit magnet NOTE: When reference mark and adhesive datum aligned as shown, reference output will be positionally repeatable with respect to substrate. Spot of Loctite 435 (2 positions) to secure axis datum position Do not cut over shaded areas 35 max Ra 3.2 Nominal P limit trigger point (±3) Optical centreline (incremental and reference mark) Nominal Q limit trigger point (±3) *Assumes 1 mm gap between scale and end covers and zero gap between and end covers. NOTES: Minimum recommended length = 100 mm. The reference mark selector and limit actuator locations are correct for the readhead orientation shown F 5 4
5 RTLC20-S with TONiC installation drawing (Adhesive datum clamp method) For further details, please refer to TONiC or VIONiC RTLC20-S installation guide Dimensions and tolerances in mm Overall length ( L + 37 ) Scale length ( L ) Measuring length (L-17) A Reference mark selector (A ) 8 P limit magnet (A ) Datum clamp (A ) Q limit magnet (A ) Optional end cover (Pair A ) Readhead optical detector position at extent of travel 35 P limit trigger point 23 D Q limit trigger point C 0.05 F Ra Optical centreline (incremental and reference mark) Detail A Detail D 15 ± Detail End cover alignment indicator 3.5 Detail C Scale reading surface Scale thickness 0.2 Adhesive thickness Readhead to scale clearance Rideheight 2.1 ±0.15 Dimensions from scale surface. NOTE: olted reference mark selector and limits also available. See TONiC T103x RTLC20-S installation guide for details. 5
6 RTLC20-S and RTLC20/ specifications Description RTLC20-S Self-adhesive incremental high-accuracy hardened and tempered stainless steel. RTLC20 Incremental high-accuracy hardened and tempered stainless steel scale for use with track system. Hardened stainless steel guide rails with integrated sacrificial spacers, with self-adhesive backing tape for easy installation. Form RTLC20-S 0.4 mm x 8 mm (H x W) including adhesive Accuracy (at 20 C) RTLC20-S/RTLC20 ±5 µm/m 0.4 mm x 18 mm (H x W) including adhesive Linearity RTLC20-S/RTLC20 ±2.5 µm/m achievable with two point error correction Thermal expansion (at 20 C) RTLC20-S/RTLC ±0.2 µm/m/ C 10.1 ±0.2 µm/m/ C Temperature (system) Storage 20 C to +70 C Operating 0 C to +70 C Humidity (system) 95% relative humidity (non-condensing) to EN Shock (system) Non-operating 500 m/s 2, 11 ms, ½ sine, 3 axes Vibration (system) Operating 300 m/s 2 55 to 2000 Hz, 3 axes Mass RTLC20-S 12.9 g/m RTLC g/m 24 g/m Minimum recommended length 100 mm Maximum supplied length RTLC20-S 10 m RTLC20 For lengths >2 m with RTLC20 is recommended. 10 m 25 m 6
7 Scale part numbers RTLC20 20 µm pitch stainless steel tape scale for use with the carrier. Available lengths Available in increments of Reference mark spacing Distance from scale end to first reference mark Part number (where xxxx is the length in cm) 20 mm to 100 mm 10 mm Middle of scale length Middle of scale length >100 mm to 10 m 10 mm 50 mm 50 mm A-9705-xxxx carrier Stainless steel carrier for use with RTLC20 tape scale. Available lengths Available in increments of Part number (where xxxx is the length in cm) 100 mm to 25 m 25 mm* A-9704-xxxx *NOTE: Part numbers for lengths ending in 25 mm are: Part numbers for lengths ending in 75 mm are: A-9704-xxx3 A-9704-xxx8 RTLC20-S 20 µm pitch stainless steel tape scale with self-adhesive backing tape. Available lengths Available in increments of Reference mark spacing Distance from scale end to first reference mark Part number (where xxxx is the length in cm) 20 mm to 100 mm 10 mm Middle of scale length Middle of scale length >100 mm to 10 m 10 mm 50 mm 50 mm A-9715-xxxx 7
8 Renishaw plc New Mills, Wotton-under-Edge, Gloucestershire GL12 8JR United Kingdom T +44 (0) F +44 (0) E uk@renishaw.com Accessories Reference and limit magnets Reference mark selector magnet (adhesive/bolted) Q limit switch actuator magnet (adhesive/bolted) P limit switch actuator magnet (adhesive/bolted) Magnet applicator device Datum clamp Adhesive datum clamp (RTLC20-S only) Adhesive for datum clamp (Loctite 435) olted datum clamp ( only) Setting gauge RTLC mm setting shim (black) RTLC20-S 2.1 mm setting shim (green) Separator kit ( only) Centre section removal tool End cover End cover kit ( only) End cover kit (RTLC20-S only) Scale/track cutting jig Guillotine kit A /A A /A A /A A A P-AD A M M A A A A Compatible products RTLC20/ T103x RTLC20/ Installation guide TONiC DOP Installation guide TONiC Data sheet TONiC DOP Data sheet TONiC UHV Data sheet VIONiC Data sheet VIONiC RTLC20 and Installation guide M M L L L L M RTLC20-S T103x RTLC20-S Installation guide TONiC DOP Installation guide TONiC Data sheet TONiC DOP Data sheet TONiC UHV Data sheet VIONiC Data sheet VIONiC RTLC20-S Installation guide M M L L L L M For worldwide contact details, please visit our main website at RENISHAW HAS MADE CONSIDERALE EFFORTS TO ENSURE THE CONTENT OF THIS DOCUMENT IS CORRECT AT THE DATE OF PULICATION UT MAKES NO WARRANTIES OR REPRESENTATIONS REGARDING THE CONTENT. RENISHAW EXCLUDES LIAILITY, HOWSOEVER ARISING, FOR ANY INACCURACIES IN THIS DOCUMENT. RENISHAW and the probe symbol used in the RENISHAW logo are registered trade marksof Renishaw plc in the United Kingdom and other countries. apply innovation and names and designations of other Renishaw products and technologies are trade marks of Renishaw plc or its subsidiaries. Loctite is a registered trademark of the Henkel Corporation Renishaw plc All rights reserved Issued 0418 *L *
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