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1 Nederlandse norm Industrial automation systems and integration - Product data representation and exchange - Part 207: Application protocol: Sheet metal die planning and design (ISO :1999.IDT) NEN-ISO (en) november 1999 ICS Dit document mag slechts op een stand-alone PC worden geinstalleerd. Gebruik op een netwerk is alleen. toestaan als een aanvullende licentieovereenkomst voor netwerkgebruik met NEN is afgesloten. This document may only be used on a stand-alone PC. Use in a network is only permitted when a supplementary license agreement for us in a network with NEN has been concluded. Als Nederlandse norm is aanvaard: - ISO :1999.IDT Normcommissie "Weergave van productgegevens (STEP)" Apart from exceptions provided by the law, nothing from this publication may be duplicated and/or published by means of photocopy, microfilm, storage in computer files or otherwise, which also applies to full or partial processing, without, the written consent of the Netherlands Standards Institute. < The Netherlands Standards Institute shall with the exclusion of any other beneficiary collect payments owed by third parties for duplication and/or act in and out of law, where this authority is not transferred or falls by right to the Reproduction rights Foundation Auteursrecht voorbehouden. Behoudens uitzondering door de wet gesteld mag zonder schriftelijke toestemming van het Nederlands Normalisatie-instituut niets uit deze uitgave worden verveelvoudigd en/of openbaar gemaakt door middel van fotokopie, microfilm, opslag in computerbestanden of anderszijns, hetgeen ook van toepassing is op gehele of gedeeltelijke bewerking Het Nederlands Normalisatie-instituut is met uitsluiting van ieder ander gerechtigd de door derden verschuldigde vergoedingen voor verveelvoudiging te innen en/of daartoe in en buiten rechte op te treden, voor zover deze bevoegdheid niet is overgedragen e.g. rechtens toekomt aan de Stichting Reprorecht. Although the utmost care has been taken with this publication, errors and omissions cannot be entirely excluded. The Netherlands Standards Institute and/or the members of the commissions therefore accept no liability, not even for direct or indirect damage, occurring due to or in relation with the application of publications put out by the Netherlands Standards Institute Hoewel bij deze uitgave de uiterste zorg is nagestreefd, kunnen fouten en onvolledigheden niet geheel worden uitgesloten Het Nederlands Normalisatie-instituut en/of de leden van de commissies aanvaarden derhalve geen enkele aansprakelijkheid, ook niet voor directe of indirecte schade, onstaan door of verband houdende met toepassing van door het Nederlands Normalisatie-instituut gepubliceerde uitgaven Nederlands Normalisatie-instituut 1999 Nederlands Normalisatie-instituut Kalfjeslaan 2, Postbus 5059, 2600 GB Delft Telefoon (015) , Fax (015)

2 INTERNATIONAL STANDARD ISO First edition Corrected Industrial automation systems and integration Product data representation and exchange Part 207: Application protocol: Sheet metal die planning and design Systèmes d automatisation industrielle et intégration Représentation et échange de données de produits Partie 207: Protocole d application: Prévision et conception des tôles d acier coulé ) Reference number ISO :1999(E)

3 ISO :1999(E) Contents 1 Scope Normative references Definitions Terms defined in ISO Terms defined in ISO Terms defined in ISO Terms defined in ISO Terms defined in ISO Terms defined in ISO Terms defined in ISO Other definitions cam contractor die die face die set die structure feature feature property hard aid in-process mating die part process plan sheet metal sheet metal part sheet metal part process plan stamping press supplier Abbreviations Information requirements Units of functionality feature Page ISO 1999 All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from the publisher. International Organization for Standardization Case postale 56 CH-1211 Genève 20 Switzerland Internet iso@iso.ch Printed in Switzerland ii

4 ISO ISO :1999(E) item item_definition item_definition_relationship item_version part_process_plan product representation_element shape_definition shape_definition_relationship tolerance work_order work_request Application objects Application assertions Application interpreted model Mapping table AIM EXPRESS short listing Conformance requirements Conformance class membership Annexes A AIM EXPRESS expanded listing B AIM short names C Implementation method-specific requirements D Protocol Implementation Conformance Statement (PICS) proforma E Information object registration E.1 Document identification E.2 Schema identification F Application interpreted constructs G Application activity model G.1 Application activity model definitions and abbreviations G.2 Application activity model diagrams H Application reference model iii

5 ISO :1999(E) ISO J AIM EXPRESS-G K Computer interpretable listing L Technical discussions L.1 Technical discussion on dies L.2 Technical discussion on presses M Cross reference for AIM diagrams N Bibliography Index Figures Figure 1 - Typical sheet metal die set... xiv Figure 2 - Data planning model... xv Figure G.1 - AAM IDEF0 diagram 1 of 5: A-0 Prepare for sheet metal production Figure G.2 - AAM IDEF0 diagram 2 of 5: A0 Prepare for sheet metal production Figure G.3 - AAM IDEF0 diagram 3 of 5: A2 Engineer die Figure G.4 - AAM IDEF0 diagram 4 of 5: A22 Conceptualize part manufacture and die function Figure G.5 - AAM IDEF0 diagram 5 of 5: A23 Design die Figure H.1 - ARM IDEF1X diagram 1 of Figure H.2 - ARM IDEF1X diagram 2 of Figure H.3 - ARM IDEF1X diagram 3 of Figure H.4 - ARM IDEF1X diagram 4 of Figure H.5 - ARM IDEF1X diagram 5 of Figure H.6 - ARM IDEF1X diagram 6 of Figure H.7 - ARM IDEF1X diagram 7 of Figure H.8 - ARM IDEF1X diagram 8 of Figure J.1 - Application context - AIM EXPRESS-G diagram 1 of Figure J.2 - Product definition (1 of 2) - AIM EXPRESS-G diagram 2 of Figure J.3 - Product definition (2 of 2) - AIM EXPRESS-G diagram 3 of Figure J.4 - Product property definition - AIM EXPRESS-G diagram 4 of Figure J.5 - Product property representation - AIM EXPRESS-G diagram 5 of Figure J.6 - Document management - AIM EXPRESS-G diagram 6 of Figure J.7 - Action management - AIM EXPRESS-G diagram 7 of Figure J.8 - Action and method definition - AIM EXPRESS-G diagram 8 of Figure J.9 - Approval - AIM EXPRESS-G diagram 9 of Figure J.10 - Contract management - EXPRESS-G diagram 10 of Figure J.11 - Security classification management - AIM EXPRESS-G diagram 11 of Figure J.12 - Person organization management (1 of 2) - AIM EXPRESS-G diagram 12 of Figure J.13 - Person organization management (2 of 2) - AIM EXPRESS-G diagram 13 of iv

6 ISO ISO :1999(E) Figure J.14 - Date time management - AIM EXPRESS-G diagram 14 of Figure J.15 - Measure - AIM EXPRESS-G diagram 15 of Figure J.16 - Representation - AIM EXPRESS-G diagram 16 of Figure J.17 -Product structure - AIM EXPRESS-G diagram 17 of Figure J.18 - Product concept - AIM EXPRESS-G diagram 18 of Figure J.19 - Configuration management and effectivity - AIM EXPRESS-G diagram 19 of Figure J.20 - Qualified measure and material property definition - AIM EXPRESS-G diagram 20 of Figure J.21 - Shape dimension - AIM EXPRESS-G diagram 21 of Figure J.22 - Shape tolerance and shape aspect definition - AIM EXPRESS-G diagram 22 of Figure J.23 - Process property representation - AIM EXPRESS-G diagram 23 of Figure J.24 - Process property - AIM EXPRESS-G diagram 24 of Figure J.25 - Geometry representation - AIM EXPRESS-G diagram 25 of Figure J.26 - Geometry placement and transformation - AIM EXPRESS-G diagram 26 of Figure J.27 - Geometry points - AIM EXPRESS-G diagram 27 of Figure J.28 - Geometry curves - AIM EXPRESS-G diagram 28 of Figure J.29 - Geometry surfaces - AIM EXPRESS-G diagram 29 of Figure J.30 - Geometry conics - AIM EXPRESS-G diagram 30 of Figure J.31 - Geometry surface curves - AIM EXPRESS-G diagram 31 of Figure J.32 - Geometry bounded curves - AIM EXPRESS-G diagram 32 of Figure J.33 - Geometry b-spline curves - AIM EXPRESS-G diagram 33 of Figure J.34 - Geometry elementary surfaces - AIM EXPRESS-G diagram 34 of Figure J.35 - Geometry bounded surfaces - AIM EXPRESS-G diagram 35 of Figure J.36 - Geometry b-spline surfaces - AIM EXPRESS-G diagram 36 of Figure J.37 - Topology representation - AIM EXPRESS-G diagram 37 of Figure J.38 - Topology (1 of 2) - AIM EXPRESS-G diagram 38 of Figure J.39 - Topology (2 of 2) - AIM EXPRESS-G diagram 39 of Figure J.40 - Geometric solid models - AIM EXPRESS-G diagram 40 of Figure J.41 - Geometric CSG solids - AIM EXPRESS-G diagram 41 of Figure J.42 - Geometric external shapes - AIM EXPRESS-G diagram 42 of Figure L.1 - Cross-section of three-part die set Figure L.2 - Illustration of how a cam may convert downward force into lateral force Tables Table 1 - Mapping table for feature UoF Table 2 - Mapping table for item UoF Table 3 - Mapping table for item_definition UoF Table 4 - Mapping table for item_definition_relationship UoF Table 5 - Mapping table for item_version UoF Table 6 - Mapping Table for part_process_plan UoF Table 7 - Mapping table for product UoF Table 8 - Mapping table for representation_element UoF Table 9 - Mapping table for shape_definition UoF Table 10 - Mapping table for shape_definition_relationship UoF v

7 ISO :1999(E) ISO Table 11 - Mapping table for tolerance UoF Table 12 - Mapping table for work_order UoF Table 13 - Mapping table for work_order_request UoF Table 14 - Conformance options Table 15 - Conformance class membership Table B.1 - AIM short names of entities vi

8 ISO ISO :1999(E) Foreword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. Draft International Standards adopted by technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75% of the member bodies casting a vote. International Standard ISO was prepared by Technical Committee ISO/TC 184, Industrial automation systems and integration, Subcommittee SC4, Industrial data. ISO consists of the following parts under the general title Industrial automation systems and integration - Product data representation and exchange: Part 1, Overview and fundamental principles; Part 11, Description methods: The EXPRESS language reference manual; Part 12, Description method: The EXPRESS-I language reference manual; Part 21, Implementation methods: Clear text encoding of the exchange structure; Part 22, Implementation method: Standard data access interface specification; Part 23, Implementation method: C++ language binding to the standard data access interface; Part 24, Implementation method: C language binding to the standard data access interface; Part 26, Implementation method: Interface definition language binding to the standard data access; Part 31, Conformance testing methodology and framework: General concepts; Part 32, Conformance testing methodology and framework: Requirements on testing laboratories and clients; Part 33, Conformance testing methodology and framework: Structure and use of abstract test suites; Part 34, Conformance testing methodology and framework: Abstract test methods; vii

9 ISO :1999(E) ISO Part 35, Conformance testing methodology and framework: Abstract test methods for SDAI implementations; Part 41, Integrated generic resources: Fundamentals of product description and support; Part 42, Integrated generic resources: Geometric and topological representation; Part 43, Integrated generic resources: Representation structures; Part 44, Integrated generic resources: Product structure configuration; Part 45, Integrated generic resource: Materials; Part 46, Integrated generic resources: Visual presentation; Part 47, Integrated generic resource: Shape variation tolerances; Part 49, Integrated generic resource: Process structure and properties; Part 101, Integrated application resource: Draughting; Part 104, Integrated application resource: Finite element analysis; Part 105, Integrated application resource: Kinematics; Part 106, Integrated application resource: Building construction core model; Part 201, Application protocol: Explicit draughting; Part 202, Application protocol: Associative draughting; Part 203, Application protocol: Configuration controlled design; Part 204, Application protocol: Mechanical design using boundary representation; Part 205, Application protocol: Mechanical design using surface representation; Part 207, Application protocol: Sheet metal die planning and design; Part 208, Application protocol: Life cycle management - Change process; Part 209, Application protocol: Composite and metallic structural analysis and related design; Part 210, Application protocol: Electronic assembly, interconnet, and packaging design; viii

10 ISO ISO :1999(E) Part 212, Application protocol: Electrotechnical design and installation; Part 213, Application protocol: Numerical control process plans for machined parts; Part 214, Application protocol: Core data for automotive mechanical design; Part 215, Application protocol: Ship arrangement; Part 216, Application protocol: Ship moulded forms; Part 217, Application protocol: Ship piping; Part 218, Application protocol: Ship structures; Part 220, Application protocol: Process planning, manufacture, and assembly of layered electronic products; Part 221, Application protocol: Functional data and their schematic representation for process plant; Part 222, Application protocol: Exchange of product data for composite structures; Part 223, Application protocol: Exchange of design and manufacturing product information for casting parts; Part 224, Application protocol: Mechanical product definition for process plans using machining features; Part 225, Application protocol: Building elements using explicit shape representation; Part 226, Application protocol: Ship mechanical systems; Part 227, Application protocol: Plant spatial configuration; Part 228, Application protocol: Building services: Heating, ventilation, and air conditioning; Part 229, Application protocol: Exchange of design and manufacturing product information for forged parts; Part 230, Application protocol: Building structural frame: Steelwork; Part 231, Application protocol: Process engineering data: Process design and process specification of major equipment; Part 232, Application protocol: Technical data packaging core information and exchange; ix

11 ISO :1999(E) ISO x Part 301, Abstract test suite: Explicit draughting; Part 302, Abstract test suite: Associative draughting; Part 303, Abstract test suite: Configuration controlled design; Part 304, Abstract test suite: Mechanical design using boundary representation; Part 305, Abstract test suite: Mechanical design using surface representation; Part 307, Abstract test suite: Sheet metal die planning and design; Part 308, Abstract test suite: Life cycle management - Change process; Part 309, Abstract test suite: Composite and metallic structural analysis and related design; Part 310, Abstract test suite: Electronic assembly, interconnect, and packaging design; Part 312, Abstract test suite: Electrotechnical design and installation; Part 313, Abstract test suite: Numerical control process plans for machined parts; Part 314, Abstract test suite: Core data for automotive mechanical design; Part 315, Abstract test suite: Ship arrangement; Part 316, Abstract test suite: Ship moulded forms; Part 317, Abstract test suite: Ship piping; Part 318, Abstract test suite: Ship structures; Part 320, Abstract test suite: Process planning, manufacture, and assembly of layered electronic products; Part 321, Abstract test suite: Functional data and their schematic representation for process plant; Part 322, Abstract test suite: Exchange of product data for composite structures; Part 323, Abstract test suite: Exchange of design and manufacturing product information for casting parts; Part 324, Abstract test suite: Mechanical product definition for process plans using machining features; Part 325, Abstract test suite: Building elements using explicit shape representation;

12 ISO ISO :1999(E) Part 326, Abstract test suite: Ship mechanical systems; Part 327, Abstract test suite: Plant spatial configuration; Part 328, Abstract test suite: Building services: Heating, ventilation, and air conditioning; Part 329, Abstract test suite: Exchange of design and manufacturing product information for forged parts; Part 330, Abstract test suite: Building structural frame: Steelwork; Part 331, Abstract test suite: Process engineering data: Process design and process specification of major equipment; Part 332, Abstract test suite: Technical data packaging core information and exchange; Part 501, Application interpreted construct: Edge-based wireframe; Part 502, Application interpreted construct: Shell-based wireframe; Part 503, Application interpreted construct: Geometrically bounded 2D wireframe; Part 504, Application interpreted construct: Draughting annotation; Part 505, Application interpreted construct: Drawing structure and administration; Part 506, Application interpreted construct: Draughting elements; Part 507, Application interpreted construct: Geometrically bounded surface; Part 508, Application interpreted construct: Non-manifold surface; Part 509, Application interpreted construct: Manifold surface; Part 510, Application interpreted construct: Geometrically bounded wireframe; Part 511, Application interpreted construct: Topologically bounded surface; Part 512, Application interpreted construct: Faceted boundary representation; Part 513, Application interpreted construct: Elementary boundary representation; Part 514, Application interpreted construct: Advanced boundary representation; Part 515, Application interpreted construct: Constructive solid geometry; xi

13 ISO :1999(E) ISO Part 517, Application interpreted construct: Mechanical design geometric presentation; Part 518, Application interpreted construct: Mechanical design shaded representation. The structure of this International Standard is described in ISO The numbering of the parts of this International Standard reflects its structure: Parts 11 to 13 specify the description methods, Parts 21 to 26 specify the implementation methods, Parts 31 to 35 specify the conformance testing methodology and framework, Parts 41 to 49 specify the integrated generic resources, Parts 101 to 106 specify the integrated application resources, Parts 201 to 232 specify the application protocols, Parts 301 to 332 specify the abstract test suites, and Parts 501 to 518 specify the application interpreted constructs. Should further parts be published, they shall follow the same numbering pattern. Annexes A, B, C, D, E, and F form an integral part of this part of ISO Annexes G, H, J, K, L, M, and N of this part of ISO are for information only. This International Standard is organized as a series of parts, each published separately. The parts of ISO fall into one of the following series: description methods, integrated resources, application interpreted constructs, application protocols, abstract test suites, implementation methods, and conformance testing. The series are described in ISO A complete list of parts of ISO is available from the Internet: < xii

14 ISO ISO :1999(E) Introduction ISO is an International Standard for the computer-interpretable representation and exchange of product data. The objective is to provide a neutral mechanism capable of describing product data throughout the life cycle of a product, independent from any particular system. The nature of this description makes it suitable not only for neutral file exchange, but also as a basis for implementing and sharing product databases and archiving. This International Standard is organized as a series of parts, each published separately. The parts of ISO fall into one of the following series: description methods, integrated resources, application interpreted constructs, application protocols, abstract test suites, implementation methods, and conformance testing. The series are described in ISO This part of ISO is a member of the application protocol series. This part of ISO specifies an application protocol (AP) for the exchange of sheet metal part design, part manufacture, and tool design information between contractors and suppliers. This exchange may be within enterprises, as when one department of an enterprise acts as a contractor, exchanging data with another department that acts as a supplier. This exchange may also be between enterprises, as when one enterprise, the contractor, exchanges information with another enterprise, the supplier. This AP satisfies an industrial need to exchange information to enable a contractor to manufacture a die tool used in the production of a sheet metal part. The information includes any combination of the following: Exchange of necessary information, such as sheet metal part geometry and configuration data, part tolerances, and part materials, from a contractor to a supplier to enable the supplier to produce a plan for manufacturing that sheet metal part; Exchange of necessary information, such as sheet metal part geometry and configuration data, part tolerances, and part materials, from a contractor to a supplier to enable the supplier to produce the design of a sheet metal die set (see figure 1); Exchange from a supplier to a contractor of a plan for the manufacture of a sheet metal part, possibly including press and process data, and plant constraint information; Exchange from a supplier to a contractor of the design of a sheet metal die, including die geometry and presentation data, die material data, die component configuration, and inter-relationships among the die component representations. More information on the sheet metal forming process is included in annex L. This application protocol defines the context, scope, and information requirements for sheet metal die planning and design, and specifies the integrated resources necessary to satisfy these requirements. xiii

15 ISO :1999(E) ISO Figure 2 contains the data planning model that provides a high level description of the requirements for this application protocol, as well as the relationships between the basic data components. The planning model contains items, which are the representation of actual physical objects and their classification. Items are defined by item definitions. The item definitions describe whether they are standard or designed, and whether they are a part, die, or material. Item definitions may include features that are areas of interest on an item. A feature on a die may be a depression into which a boss on a press may be inserted; the purpose of describing the depression as a feature would be for the purpose of associating the use of the depression, which is fixturing, with the geometry of the depression. xiv

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