100% EXPORT ORIENTED KNITTED GARMENTS MANUFACTURER COMPANY PROFILE. FACTORY - South Jarun, Kashimpur, Gazipur , Bangladesh.

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Lawrence Lester
5 years ago
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1 100% EXPORT ORIENTED KNITTED GARMENTS MANUFACTURER COMPANY PROFILE FACTORY - South Jarun, Kashimpur, Gazipur , Bangladesh

2 Message from the DIRECTOR Despite energy crisis, economic recession, adjustments in the order quantity and raw materials prices, downward movement in product prices, our company has continued its sharp growth trend. Our unique setup, state of the art machineries, depth knowledge about markets, highly skilled & experienced manpower and financial strength help us to outperform the competition and continue to grow. As a continuous process of our extensive growth plan we introduced a new production unit emphasizing on Sports items. From yarn sourcing to finished goods packing, we developed a strong monitoring system to maintain a standard desired level of quality. I believe everything like supply chain efficiency, planning, costing and on time delivery gets spoiled if the quality is not up to mark. That's why we have set quality standards for our factory following buyer's requirements and guidance for each departments and processes. We are strongly committed to safeguard healthy and pollution free environment. In the process, we always maintain a very efficient waste collection and disposal system, in order to prevent air and water pollution. Our company only uses AZO free dyes & chemicals from world renowned sources. Our company already achieved the Global Organic Standard Certification from Control Union of Netherlands. This certificate allows us to manufacture garments by using organic cotton for leading retailers like C&A. I would like to take the opportunity to show my appreciation and sincere gratitude to the employees, financial Institutions, suppliers and to our valued customer for their unforgettable co-operation. In fact, all are the real strength to overcome the different challenges. I am confident, with the help and support of you all we will continue to build on our capabilities for sustainable high performance in future. Thanking you Md. Zubayer Mondol DIRECTOR PAGE - 02

3 Top Management MD. ABDUL MOJID MONDOL Chairman Mondol Group MD. ABDUL MOMIN MONDOL Managing Director Mondol Group MD. ABDUL MANNAN MONDOL Director MD. ALIM MONDOL Director MD. ZUBAYER MONDOL Director PAGE - 03

has commenced its commercial production from 2006. The manufacturing process of Cotton Club (BD) Ltd is vertically integrated with knitting, dyeing, cutting, printing, embroidery, sewing & finishing.

4 About Us is one of the most modern composite garments manufacturers in Bangladesh, Holding the floor capacity of 160,800 SQFT. It was incorporated in 2004 with a mission to grow up as a globally recognized garment manufacturing unit, by delivering quality product and achieving customers' satisfaction. has commenced its commercial production from The manufacturing process of Cotton Club (BD) Ltd is vertically integrated with knitting, dyeing, cutting, printing, embroidery, sewing & finishing. The factory is located at Gazipur, one hour drive from Dhaka International Airport. The company has invested a lot to set up the state of the art machineries to meet the challenges of Textile World. With the help of true leadership of the Management, it has a group of skilled, dedicated and hard working employees. Cotton Club has got three more production units. Cotton Clout (BD) Ltd. & Tropical Knit Tex Ltd. are producing knitted items for Ladies, men's and children's and another one is Cotton Clothing (BD) Ltd. producing Lingerie items. Mission Our mission is maximization of productivity and quality of products to ensure competitive price with maintaining all social and environmental responsibilities to preserve healthy and pollution free world. Vision Become a globally recognized garments manufacturer by ensuring personalized service for each customer and creating continuous employment opportunities for the betterment of the country. is an Oeko-Tex (Class#1), WRAP, GOTS certified, and 100% export oriented garments manufacturer. We are committed in providing the highest standard of quality, service and on time delivery. PAGE - 04

5 AT A GLANCE Factory Name : Production Unit : Nature of Business : Location : Knitting Capacity : Dyeing Capacity : Sewing Capacity :. Cotton Clout (BD) Ltd. Cotton Clothing (BD) Ltd. (Lingerie unit) Tropical Knit Tex Ltd. 100% export oriented Knitted Garments manufacturer South Jarun, Kashimpur, Gazipur , Bangladesh. 11,000 kg per day Tropical Knit Tex Ltd. 8,000 Kg Per day. 12,000 kg per day Tropical Knit Tex Ltd. 15,000 Kg Per day. 60,000 pcs per day Cotton Clout (BD) Ltd. 20,000 pcs per day Cotton Clothing (BD) Ltd. 30,000 pcs per day Tropical Knit Tex Ltd. 50,000 pcs per day Floor Capacity : Printing Capacity : Embroidery Capacity : Achievements :. 160,800 SFT Cotton Clout (BD) Ltd. 53,600 SFT Cotton Clothing (BD) Ltd. 40,000 SFT Tropical Knit Tex Ltd. 616,000 SFT 70,000 pcs per day 35 million stitches per day OEKO-TEX, WRAP, GOTS, BSCI, ISO certification Establishment : Contact Person : 2004 MD. ZUBAYER MONDOL, (Director) zubayer.mondol@gmail.com Cell: PAGE - 05

National Export Trophy 2016 (Gold) National Export Trophy 2015 (Gold) Achievements Achievements National Export Trophy - 2010-2014 (Gold) National

6 Performance Awards Mondol Group is rewarded some national awards gave away by the Government of the People's Republic of Bangladesh for their immense contribution to GDP. National Export Trophy 2016 (Gold) National Export Trophy 2015 (Gold) Achievements Achievements National Export Trophy (Gold) National Export Trophy FY (Silver) National Export Trophy FY (Bronze) GOTS - Global Organic Textile Standard Oeko-Tex, Class I (Garments) Oeko-Tex (Fabric) WRAP - Worldwide Responsible Accredited Production BSCI - Business Social Compliance Initiative PAGE - 06

7 Product Range We are specialized in producing all kinds of knitwear for men's, ladies and children. We also produce combination of knit-woven top & bottom. PAGE - 07

Our Product Ladies, Children's, Men's T-Shirt, Polo Shirt, Tank Top, Vest, Hooded Jacket, Trouser, Fleece Jacket, Woven Boxer shorts, Woven Long Pant, Flannel Long Pant,

strippers, Auto Stripes, Pique, Heavy jersey, Terry Fleece, Moisture Management, Glitter effected, Metallic (Lurex) mixed fabric, Burnout printed, Nappy, Slub.

8 Our Product Ladies, Children's, Men's T-Shirt, Polo Shirt, Tank Top, Vest, Hooded Jacket, Trouser, Fleece Jacket, Woven Boxer shorts, Woven Long Pant, Flannel Long Pant, Night wear for Ladies & Men's, Knit woven combined garments, Sportswear, Underwear Fabrics Single Jersey, Double jersey, Lycra Rib, Interlock, Drop needles, Feeder strippers, Auto Stripes, Pique, Heavy jersey, Terry Fleece, Moisture Management, Glitter effected, Metallic (Lurex) mixed fabric, Burnout printed, Nappy, Slub... Fabric Composition 100% Cotton, 100% Polyester, Cotton-Polyester blended, Cotton-Viscose blended, Melange, 100% Modal, Cotton-Modal blended, Cotton-Polyester- -Viscose blended PAGE - 08

9 Knitting Section We have in house knitting facility decorated with world class knitting machines holding total capacity of 11,000 kg per day. The knitting plant is capable of producing knitted fabrics of different texture & construction. Single Jersey, Interlock, Auto Stripe, 1x1 Rib, Terry Fleece, Feeder Strip, 2x1 Rib, Pique Polo, Viscose, 2x2 Rib, Locust PK, Polyester, 3x2 Rib, Spandex, Nylon PAGE - 09

10 Dyeing & Finishing One of the core competencies of Cotton Club is its unique dyeing facility. It has a high-tech dyeing & finishing section holding a capacity of 11,000kg/day. It is capable of dealing with regular fabric dyeing & finishing as well as all sorts of sophisticated fabric such as Cotton /Spandex, Polyester/Viscose, Neon color dyeing and offer enzyme washing. PAGE - 10

Sewing has got three sewing floors equipped

11 Sewing has got three sewing floors equipped with all modern machineries & consists of 30 sewing lines. It has a total capacity of 1,560,000/Month & capable of doing all types of basic, fancy & critical garments with maintaining desired level of quality. PAGE - 11

12 Laboratory Cotton Club has a well furnished in-house lab facility to proceed with different types of tests. Our Laboratory is capable of doing most of the common tests that customer looks for. Count & Imperfection of Yarn through Uster Tester Washing Dimensional Changes Colorfastness to Rubbing Color fastness to Washing Fabric Weight Appearance after Wash PAGE - 12

print. Printing of Cotton Clout (BD) Ltd. hold the production capacity of 70,000/day. 100% imported Dyes & Chemical from CHT & Dyesin is being used for printing.

13 Printing One of the key components of Cotton Clout (BD) Ltd. (Sister Concern of Cotton Club) is its printing facility. We are competent of doing print of different qualities, like Discharge, Pigment, High Density, Plastisol, Heat Transfers, Photo prints, Foil print, Flock, Glitter and Fluorescent color print. Printing of Cotton Clout (BD) Ltd. hold the production capacity of 70,000/day. 100% imported Dyes & Chemical from CHT & Dyesin is being used for printing. List of Machineries Name Origin Unit Double Station Heat Press Machine China 19 Sets Conveyer Dryer China 02 Sets Vacuum Expose Machine China 01 Set Mest Tension Machine China 01 Set Oven Mchine China 01 Set Compressor 220V/1.1 KW China 02 Sets Flock Machine Bangladesh 04 Sets PAGE - 13

14 Embroidery We have state of the art machines for Embroidery facility with a capacity of 35 million stitches per day. We are capable of proceeding with Lettering Applique Embroidery, All print adjust Embroidery, Knit Fabrics Embroidery, Denim Fabrics Embroidery, Sweater Embroidery. List of Machineries Name Origin Model Unit BARUNDA JAPAN BENSH-YN/ YS-XG920 CHENILLE WITH DOUBLE SEQUENCE TWO IN TYPE SEQUENCE DOUBLE DEVICE CHINA CHINA TFI, RALIAN ORIGINAL PORTUGAL TFI, RALIAN ORIGINAL PORTUGAL PROFIT CHINA KSH-9.20A- XG SETS 04 SETS 02 SETS 02 SETS PAGE - 14

15 Social Compliances COMPLIANCE, SAFETY PROCEDURE & EMPLOYEES BENEFITS: Without Social and environmental responsibilities, business is unethical and not legal. That's why we invested a lot to keep the working environment safe and secured. We give emphasis on reasonable access to safe drinking water, sanitary facilities, fire safety, adequate lighting and proper ventilation. PAGE - 15

Utility Support Cotton Club has a strong backup of utility support, has its own captive power plant

We have world class Waukesha generator from USA, Air Roll branded compressor from France List of

7 Tons) USA COCHRAN 01 SET Compressor 125V; Motor Capacity 90 Kw Belgium Air Roll 02 SETS

16 Utility Support Cotton Club has a strong backup of utility support, has its own captive power plant & generates its own power for uninterrupted proceeding. We have world class Waukesha generator from USA, Air Roll branded compressor from France List of Machineries Name Origin Brand Unit Generator 900 & 500 KW USA Waukesha 02 SETS Boiler (9.7 Tons) USA COCHRAN 01 SET Compressor 125V; Motor Capacity 90 Kw Belgium Air Roll 02 SETS Compressor 60V; Motor Capacity 45 Kw Belgium Air Roll 02 SETS Generator 500 KBAR UK Perkins 01 SET Condense Water Recovery System INDIA FORBES MARSHALL 01 SET PAGE - 16

17 ETP. & Tropical Knit Tex Ltd. maintains state of the art designed Effluent Treatment Plant (ETP) designed and commissioned by Euromac Ltd. ITALY. ETP Inflow: 0-240m3/hr ETP Outflow: 240m3/hr Brand: Euromac Ltd, Italy Supplier: ZMZ Associates Ltd, Bangladesh BUET Testified Report Future Plan: Zero Discharge ETP PAGE - 17

WATER MANAGEMENT We are honestly trying to reduce dependency on underground water

b) Re use Machine cooling water & Steam condensate c) Establishing the control on

ENERGY SAVING We are also working with the concept of green factory, we have

18 WATER MANAGEMENT We are honestly trying to reduce dependency on underground water by developing - a) Rainwater harvesting Plant. b) Re use Machine cooling water & Steam condensate c) Establishing the control on water consumption in Process. d) Reuse of wash & surface water. ENERGY SAVING We are also working with the concept of green factory, we have already take many different measures to save energy like : a) Exhaust Gas boiler (EGB) b) Heat Recovery c) Replace Energy saving bulb PAGE - 18

19 Buyers C & A ZARA KIABI OKAIDI WRANGLER, LEE MONOPRIX BERSHKA JULES BONPRIX MANGO TAKKO ESPRIT PAGE - 19

Turnover in Million $ 63.74 71.4 76.28 79.80 40.72 50.58 1 2 3 4 5 6 SL Years In Million $ 1 2011-2012 $ 40.

20 Turnover in Million $ SL Years In Million $ $ Million $ Million $ Million $ Million $ Million $ Million PAGE - 20

21 Contact Us HEAD OFFICE Siam Tower (9th & 10th Floor) Plot#15,Sector#13, Uttara New Model Town, Dhaka-1230,Bangladesh. FACTORY South Jarun, Kashimpur, Gazipur , Bangladesh CALL US Us zubayer.mondol@gmail.com info@cclbd.com PAGE - 21

COMPANY PROFILE. FACTORY - Chandra (Pollibiddut), Kaliakoir,Gazipur, Bangladesh

COMPANY PROFILE. FACTORY - Chandra (Pollibiddut), Kaliakoir,Gazipur, Bangladesh 100% EXPORT ORIENTED KNITTED GARMENTS MANUFACTURER COMPANY PROFILE FACTORY - Chandra (Pollibiddut), Kaliakoir,Gazipur, Bangladesh www.tropicalknitex.com Message from the DIRECTOR Despite energy crisis,