FAILURE INVESTIGATON AND ASSESSMENT OF LIFTING EQUIPMENT
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1 FAILURE INVESTIGATON AND ASSESSMENT OF LIFTING EQUIPMENT 4 th November 2015 Reported by Goh Zhu Di, Lim Kie Yong and Dr David Y H Tay
2 CONTENT Chapter 1 Chapter 2 Chapter 3 Chapter 4 Introduction Forensic Engineering Investigation Analytical Methods Used in Forensic Investigation Crane Accidents and Failures Chapter 5 Case Study 1 Chapter 6 Case Study 2 Chapter 7 Conditions assessment of Mobile Crane
3 Chapter 1 Introduction
4 INTRODUCTION Matcor Technology & Services Pte Ltd Based in Singapore Independent consultancy company in Materials and Corrosion for 25 years Support Asia Pacific, North America, Africa and Europe Specializes in the following areas: Forensic investigations Condition and metallurgical assessment Structural integrity assessment Remaining life assessment Failure Analysis In-House Laboratory Testing
5 INTRODUCTION Judy Goh - Consultant Experience in forensic engineering and equipment life assessment Specializes in technical and life assessment of statutory equipment for extensions Provides consultation services for application of corporate level approvals (CLA) with Ministry of Manpower, Singapore. Speaker for the Aerospace Technology Seminar in 2013 organized by AELD and RSAF Speaker for the Crane Safety Symposium in 2014 organized by WSH and Ministry of Manpower
6 Chapter 2 Forensic Engineering Investigation
7 FORENSIC ENGINEERING INVESTIGATION Systematic and scientific investigation of a failed system or component to establish the primary mode and root cause of failures
8 FORENSIC ENGINEERING INVESTIGATION Sketches and drawing reviews Investigation and interviews Engage consultant for investigation due to an incident or accident Conduct site investigations Documentation and photo taking Gathering evidence Deploy specialist disciplines Carry out laboratory test and analysis Carry out NDT Research Ascertain root cause Report Litigation Technical Witness
9 Chapter 3 Analytical Methods Used in Forensic Investigation
10 ANALYTICAL METHODS USED IN INVESTIGATION - Data Collection and Review of Background Information - Preliminary Evaluation - Visual and Macroscopic Examination (Sometimes aided with NDT) - Application of Techniques (Fractography, Energy Dispersive X-ray (EDX) analysis, Metallographic, Hardness Test and Other Relevant Tests) - Overall Evaluation and Proper Interpretation of Test Results and Available Background Information
11 Chapter 4 Crane Accidents and Failures
12 CRANE ACCIDENTS AND FAILURES
13 CRANE ACCIDENTS AND FAILURES
14 Chapter 5 Case Study 1
15 CASE STUDY 1 Detachment of Superstructure of Mobile Crane
16 CASE STUDY 1 Detachment of Superstructure of Mobile Crane
17 CASE STUDY 1 Detachment of Superstructure of Mobile Crane Fatigue A Combination of Fatigue & Overload Overload
18 CASE STUDY 1 Detachment of Superstructure of Mobile Crane Lifting history: Frequent overloading lifting operations beyond capacity Latest lifting operation was found to be carrying load beyond capacity Pre-existing fatigue failures in almost half of the number of bolts
19 Chapter 6 Case Study 2
20 CASE STUDY 2 Broken Boom Hoist Wire Rope From A Crawler Tower Crane
21 CASE STUDY 2 Broken Boom Hoist Wire Rope From A Crawler Tower Crane Wound up hoisting wire rope One fracture end of boom hoist wire rope near the moving bridle
22 CASE STUDY 2 Broken Boom Hoist Wire Rope From A Crawler Tower Crane
23 CASE STUDY 2 Broken Boom Hoist Wire Rope From A Crawler Tower Crane
24 CASE STUDY 2 Broken Boom Hoist Wire Rope From A Crawler Tower Crane Mode of Failure: General corrosion and corrosion fatigue over time in service Root Cause: Inadequate greasing and poor maintenance of wire ropes
25 Chapter 7 Condition Assessment of Mobile Crane
26 CONDITION ASSESSMENT OF MOBILE CRANES - Review operational and maintenance records - Risk assessment and development of inspection plan - Inspection with the aid of NDT - Overall review and evaluation of the crane condition
27 CONDITION ASSESSMENT OF MOBILE CRANES
28 Thank You
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