Foundation Fieldbus Technology Update

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Ophelia Lee
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1 Foundation Fieldbus Technology Update 02 nd February 2013 Thampy Mathew Chairman - FFIC 1 Fieldbus Foundation Technology Seminar Mumbai, INDIA

2 Fieldbus Foundation IP development Promote 500 members/affiliates 2 Digital Interoperable Vendor Neutral Automation Focused Fieldbus Foundation Technology Seminar Mumbai, INDIA

3 By the Numbers 675+ registered products 11 registered hosts 6,000 control systems 1,000,000+ devices in service 3 Fieldbus Foundation Technology Seminar Mumbai, INDIA

4 Registered Devices Registrations Unique Registered Devices 236 Re-Registrations 675 Total Registrations New Renewed Jan 98 Jan 00 Jan 02 Jan 04 Jan 06 Jan 08 Jan 10 Fieldbus Foundation Technology Seminar Mumbai, INDIA 4

5 Registered Devices & Hosts 675+ Devices 11 Hosts 5 From 9 Companies ABB Azbil/Yamatake Emerson GE Honeywell Invensys Siemens Supcon Yokogawa Fieldbus Foundation Technology Seminar Mumbai, INDIA

6 We Test & Register Everything from Cable to Host Host Profile and ITK Testing FOUNDATION-SIF Host Host Profile Testing Integrated Host Operations Maintenance Engineering Power Supplies Couplers & Terminators HSE Network Cable H1 Network Cable HSE Devices 6 Visitor Host ITK Testing H1 Devices Bench Host Fieldbus Foundation Technology Seminar Mumbai, INDIA

FOUNDATION Technology s Growing Installed Base FOUNDATION Technology is controlling the world s largest plants and refineries Many Large Grassroots Projects in the Heavy Process Industries

7 FOUNDATION Technology s Growing Installed Base FOUNDATION Technology is controlling the world s largest plants and refineries Many Large Grassroots Projects in the Heavy Process Industries Incorporating FOUNDATION Technology Many project opportunities in pharma, metals & minerals applications FOUNDATION Technology Increasingly Incorporated into Migration & Modernization Projects Almost all new projects happened in India from 2007 had FF specified. 7 Fieldbus Foundation Technology Seminar Mumbai, INDIA

Reliance Jamnagar Export Refinery (JERP) World largest refinery: 1,240,000 bpd

8 FOUNDATION Technology Controls The World s Largest Plants, Most within the Past Few Years 1. Reliance Jamnagar Export Refinery (JERP) World largest refinery: 1,240,000 bpd (Expansion of existing 660,000 bpd, additional 580,000 bpd capacity). More than 3600 Segments, 32,000 Devices 8 Fieldbus Foundation Technology Seminar Mumbai, INDIA

Shanghai SECCO Refinery( 上海赛科石油化工有限责任公司 ) BP/SINOPEC Shanghai

Petrochemical Complex (2463 Segments, 23,000 Devices, 8,200

9 FOUNDATION Technology Controls The World s Largest Plants, Most within the Past Few Years 2. Shanghai SECCO Refinery( 上海赛科石油化工有限责任公司 ) BP/SINOPEC Shanghai Petrochemical Corporation (SPC) Joint Venture 2,300,000 t Petrochemical Complex (2463 Segments, 23,000 Devices, 8,200 Control Loops) OPEC Savings by Maintenance Management Solutions SECCO 9 Fieldbus Foundation Technology Seminar Mumbai, INDIA

10 FOUNDATION Technology Controls The World s Largest Plants, Most within the Past Few Years 3. CSPC Nanhai Refinery CSPC Shell and CNOOC joint project Refining & Petrochemical Complex with 16,000 FF Devices 800,00 t Ethylene Complex, Styrene Monomer 560,000 t Online Process/ Device Diagnostics 10 Fieldbus Foundation Technology Seminar Mumbai, INDIA

11 FOUNDATION Technology Controls The World s Largest Plants, Most within the Past Few Years 4. Petro-Rabigh Mega-Project, Saudi Arabia Saudi Aramco/Sumitomo Chemical Joint Project 11 Fieldbus Foundation Technology Seminar Mumbai, INDIA

12 and Many Others in India 12 BORL Refinery, Bina. MRPL Ph 3, Mangalore Essar Refinery, Jamnagar HMEL, Bhatinda CCR - BPCL, Kochi CCR - BPCL, Mumbai FCCU - HPCL, Mumbai MSQ - IOC, Panippatt DHDT CPCL, Chennai BCPL - Assam Butene RIL, Baroda Aravalli NTPC ( Temp loops) MSQI IOC Barauni ONGC OPAL, Dahej (on going) IOCL - Paradip (on going) Fieldbus Foundation Technology Seminar Mumbai, INDIA

Fieldbus for New Projects and Modernization According to ARC, the installed base of process automation systems reaching the end of their useful life is $65 billion.

13 Fieldbus for New Projects and Modernization According to ARC, the installed base of process automation systems reaching the end of their useful life is $65 billion. Most of these are 20 years old or older. FOUNDATION Fieldbus is being chosen by more major end users as they begin to modernize their installed base. Users want to avoid a functional replacement. Nobody Wants to Replace this with More of the Same 13 Fieldbus Foundation Technology Seminar Mumbai, INDIA

14 ARC Process Fieldbus Solutions Study FOUNDATIONfieldbus leads the process fieldbus market, accounting for close to 74 percent of digital fieldbus solutions for the process industries 14 Fieldbus Foundation Technology Seminar Mumbai, INDIA

15 15 FDI Cooperation LLC

Endress + Hauser Honeywell Invensys Siemens Yokogawa FDT Group Fieldbus

16 A Common Approach FDI is supported by Manufacturers and Foundations Harmonized Device Package EDDL Harmonized EDD Advanced Features (optional) ABB Emerson Endress + Hauser Honeywell Invensys Siemens Yokogawa FDT Group Fieldbus Foundation HART Communication Foundation OPC Foundation PROFIBUS/PROFINET International 16

Signing Ceremony FDI Cooperation LLC Karlsruhe, September 26 th, 2011 17 FDI Marketing

conference and board meeting at ARC Forum Press conference had excellent attendance North

17 Signing Ceremony FDI Cooperation LLC Karlsruhe, September 26 th, FDI Marketing Committee We are doing our part on the FDI marketing committee Handled logistics for press conference and board meeting at ARC Forum Press conference had excellent attendance North American automation media is now reporting on FDI Fieldbus Foundation Technology Seminar Mumbai, INDIA

18 IEC Standardization May 2011: DKE K956 has agreed to start FDI standardization and has sent New work item Proposal (NP) to IEC July 2011: IEC has sent out NP to worldwide national committees October 2011: Unanimous agreement by national committees of IEC Experts from 6 countries available IEC SC65E/WG7 will be responsible for FDI Beginning of 2012 Committee Draft (CD) will be available Publication of IEC standard Fieldbus Foundation Technology Seminar Mumbai, INDIA

19 FDI-Summary FDI fulfills the End-User requirements Process Automation manufacturers support FDI The Preliminary Draft Specifications available Q1/12 The IEC Standardization is underway The EDDL was harmonized across HART, Profibus and Fieldbus Protocols FDT-FDI Interoperability 19 The Foundations work together in the FDI Cooperation LLC to finalize the FDI Specifications, Tools and Standard Components Fieldbus Foundation Technology Seminar Mumbai, INDIA

20 Collaboration with NAMUR Using the power of FOUNDATION Fieldbus, and considering NAMUR requirements, the new standard diagnostic profile aim to: Standardize the integration of diagnostic information Guarantee valuable information to the user 20

Self-Monitoring and Diagnosis of Field Devices NAMUR NE107 Diagnosis results must be reliable Diagnosis results must always be viewed in the context of the application.

21 Self-Monitoring and Diagnosis of Field Devices NAMUR NE107 Diagnosis results must be reliable Diagnosis results must always be viewed in the context of the application. Internal diagnosis must be categorized into 4 standard status signals Configuration must be free, as reactions will depend on the user's requirements Detailed information can be read out by the device specialist 21

22 22 Diagnostic Categories

23 23

Technical Specification Development Program FB TB DD H1 + HSE Basic Control Analog Input Analog Output Bias & Gain Control Selector Discrete Input Discrete Output Manual Loader PD Control PID Control

24 Technical Specification Development Program FB TB DD H1 + HSE Basic Control Analog Input Analog Output Bias & Gain Control Selector Discrete Input Discrete Output Manual Loader PD Control PID Control Ratio Control Safety Instrumented Functions Advanced Control Analog Alarm Arithmetic Deadtime Device Control 8 Channel Discrete Input/Output Flexible Function Block Input Selector Integrator Lead/Lag Setpoint Ramp Generator Signal Characterizer Splitter Timer Remote Operations Management Large Point Count Remote Devices 64 Channel Discrete Input/Output 16 Channel Analog Input/Output Wired HART Connectivity Wireless Connectivity Wireless HSE Backhaul Wireless Field Devices WirelessHART ISA100.11a 24

25 FOUNDATION for ROM Development Teams HSE Remote I/O HSE-RIO Team Large Point Count Device Multi-channel I/O Wired HART Block Host Fieldbus Foundation ISA Cooperation ISA Working Group Wireless HSE Backhaul FOUNDATION for ROM Device Conventional I/O H1 Wired HART WirelessHART ISA100.11a Wireless Sensor Integration Team

26 FOUNDATION for ROM Device Consolidates Diagnostic Data from Different Networks. FOUNDATION for ROM Device FOUNDATION Infrastructure for Data Management and Diagnostic Information Transducer Blocks Transducer Blocks Transducer Blocks Transducer Blocks Diagnostic & Instrument Data Diagnostic & I/O Data Diagnostic & Instrument Data Diagnostic & Instrument Data Diagnostic & Instrument Data WirelessHART ISA100.11a H1 Conventional I/O HART I/O 26

Standards Promote Choices Administered by an Open Foundation,

27 An Open Standard for Remote Operations Management FOUNDATION Technology is a Standard. Standards Promote Choices Administered by an Open Foundation, Vendor Neutral Products are Tested and Registered Standards Based Solutions are More Easily Replicated and Administered 27

Introducing FOUNDATION for Remote Operations Management Provides a wireless and wired infrastructure for remote assets and applications, all within FOUNDATION fieldbus Integrates Wired

28 Introducing FOUNDATION for Remote Operations Management Provides a wireless and wired infrastructure for remote assets and applications, all within FOUNDATION fieldbus Integrates Wired Infrastructure, Remote I/O, ISA100.11a and WirelessHART Incorporate remote operations data into FOUNDATION Fieldbus infrastructure for data management with direct access to device diagnostics FOUNDATION for ROM has the potential to transform remote operations, providing greater reliability and reduced costs. 28

29 Application Example Control Room Remote Process BACKHAUL: WIFI, WIMAX, SATELLITE CELLULAR, ETC. HSE Wired and Wireless Backhaul FOUNDATION for ROM Device Wireless Backhaul Enables Access To Remote Sensors Using Standard Wireless Technologies I/O H1 HART Wireless 29

30 30 Media Day Demo December 2011 Lee College, Baytown Texas

31 Specification Development Timeline 2008 Draft Preliminary Specifications Conventional I/O, HART, WirelessHART 2009 Wireless Backhaul Networking Team Kickoff Validation Team Kickoff Meeting First Laboratory Prototypes Conventional I/O 2010 First Laboratory Prototypes HART First Laboratory Prototypes Wireless Backhaul First Laboratory Prototypes - WirelessHART ISA100.11a Development Team Kickoff Preliminary Specifications Conventional I/O 2011 Final Specifications Conventional I/O Preliminary Specifications Wired and WirelessHART Wireless Backhaul Architecture Model Approval by ISA FOUNDATION for ROM Media Event at Lee College 2012 FOUNDATION for ROM Demo Working Group Kickoff Final Specifications - Wired and WirelessHART ISA100.11a Draft Preliminary Specification FOUNDATION for ROM Media Event at Jemima - Japan Oct Jan Feb Aug Mar Aug Nov Oct Dec Apr Sep Oct Dec Feb Mar Apr Oct 31

32 Live Field Demos Being Planned Starting in 2013 Petrobras Reliance Refining Saudi Aramco Two more sites to be identified 32

33 33 System Engineering Guide AG-181

34 EUAC: End User Advisory Council EUAC Composition 34

35 Foundation Certified Training & End User Resources Eight Certified Centers Around the World with More on the Way Numerous and free user resources: forums.fieldbus.org, AG

FCTP Launch on 6 th Sept 12 at UL Pune First ever FCTP center in India is kicked-off by Rich Timoney at UL Group in Pune on 6 th Sept, 2012.

36 FCTP Launch on 6 th Sept 12 at UL Pune First ever FCTP center in India is kicked-off by Rich Timoney at UL Group in Pune on 6 th Sept, UL will develop Training programs according to FF guidelines and start offering FF certified trainings to Indian customers by April

37 Fieldbus Foundation Social Media Strategy On Line Today FieldbusFoundation s-foundation eld 37

Available for Free Download www.fieldbus.

38 Available for Free Download >> End User Resources >> Technical References 38

39 39 Fieldbus Forums

40 40 Fieldbus Foundation Website

41 41 Fieldbus Foundation India Website

42 42 Members India Marketing Commitee

SHARED END USER EXPERIENCES FULL DAY EVENT ATTENDED BY 55 END

43 EVENT IN BANGALORE HOSTED BY PEPPERL+FUCHS SPONSORS ( YIL, ABB, SAMSON, LAPP & SOFTING) PRESENTED TECHNOLOGY PAPERS MRPL & SRF SHARED END USER EXPERIENCES FULL DAY EVENT ATTENDED BY 55 END USERS IN SOUTHERN INDIA EVENT FOLLOWED BY LIVE DEMO BY SPONSOR COMPANIES 43

( P+F, PHOENIX, INVENSYS, HONEYWELL, RSTAHL & AZBIL) PRESENTED TECHNOLOGY PAPERS AKER SOLUTIONS

44 EVENT IN MUMBAI PARTICIPATED ON INVITATION FROM IED AS PART OF AUTOMATION 2012 FROM Sept 7 th TO 10 th IN MUMBAI FF TECHNOLOGY BOOTH WITH LIVE DISPLAY OF FF PRODUCTS & SYSTEMS FROM SPONSORS SPONSORS ( P+F, PHOENIX, INVENSYS, HONEYWELL, RSTAHL & AZBIL) PRESENTED TECHNOLOGY PAPERS AKER SOLUTIONS PRESENTED EPC EXPERIENCE CONFERENCE ATTENDED BY 180 END USERS RECEIVED THE BEST TECHNOLOGY BOOTH AWARD 44

45 45 EVENT IN MUMBAI

EVENT IN DELHI EXHIBITION & FF CONFERENCE ORGANISED AT

IN DELHI SPONSORS ( E+H, PEPPERL+FUCHS, ROCKWELL,

LTD & IOCL PRESENTED EXPERIENCE FROM CONSULTANT & END

46 EVENT IN DELHI EXHIBITION & FF CONFERENCE ORGANISED AT IA HANNOVER MILANO FAIRS FROM 21 ST TO 24 TH NOV, 2012 IN DELHI SPONSORS ( E+H, PEPPERL+FUCHS, ROCKWELL, PHOENIX) PRESENTED TECHNOLOGY PAPERS ENGINEERS INDIA LTD & IOCL PRESENTED EXPERIENCE FROM CONSULTANT & END USER PERSPECTIVE 75 END USERS ATTENDED FROM NORTHERN INDIA 46

47 THANKS! THANKS FOR ADOPTING FF TECHNOLOGY!! 47

Automation 2013 Mumbai 2013 Fieldbus Foundation

Automation 2013 Mumbai 2013 Fieldbus Foundation 1 Overview Registered Products and Hosts Project Gemstone: Making Fieldbus Easier Virtual Marshalling ISA108 FOUNDATION for SIF FOUNDATION for ROM FDI Cooperation LLC 2 End User and Developer Resources