Radiate Engineering & Design

Transcription

1 Radiate Engineering & Design Advanced development of lightweight products and disruptive innovation Radiate Engineering & Design is a vertically-integrated composite expert, product developer, and leading edge engineering and innovation accelerator that creates and implements market-ready disruptive solutions. Radiate is your partner when developing lightweight products from scratch, engaging in mass production, designing and optimizing a single component or function, as well as closing the gap to valuable innovation. ENGINEERING AND INNOVATION TAILORED TO YOUR NEEDS Lightweight Design & Product Development Simulation-Driven Engineering & Design In-house Prototyping & Implementation Holistic Innovation & Consulting RADIATE

2 Radiate Partner Frederic Poppenhäger MA in Communication Head of Consulting and Business Development Jonas Schmid MSc ETH ME Head of Product Development Timothy Habermacher MSc ETH ME Head of Composite Materials and Processes Simon Grob BSc ETH ME Head of Simulation Engineering To create real value and sustainable innovation, we master every aspect of a development process. Radiate brings together talents from different disciplines, thereby combining a holistic development team with a creational DNA. Scientifically rooted, feasibility-oriented. KEY REASONS TO WORK WITH US TAILORED SERVICES AGILE & SIMULATION DRIVEN PRODUCTION FOCUS RESULT DRIVEN Our services are always tailored to your needs and objectives. We can be part of your team or work for you independently as an external agent. We believe in simulation driven development, increasing value and reliability, reducing lead time and risk. Incorporating our experience with regard to manufacturing feasibility from the beginning, concepts are closely linked to possible and suitable production processes. As an agile engineering company, we are a fast moving and result driven partner for innovation. Our prototyping facilities enable us to test and validate concepts throughout the development phase. CONTACT US Radiate Engineering & Design GmbH, Heinrichstrasse 177, CH-8005 Zurich, , info@radiate.ch

3 Lightweight Design & Product Development Our product development converts your needs and ideas into disruptive innovations and solutions by combining our passion for lightweight structures and composites, a simulation driven engineering approach, and in-house prototyping. Proven partner for your product s entire development process. Whether developing a complete lightweight product from scratch to mass production, designing and optimizing a single component and functionality or closing the gap to valuable innovation, Radiate is your partner. From idea to marketability, we re built to innovate, optimize and launch products. Radiate s Tailored Service Turn Key-Solution (from scratch to industrialization) Development Competence Integration (Design Thinking, Simulation Engineering, CAD+FEM, In-house Proto Lab) Fulfillment (Component/Factory Sourcing, Product Management, Quality Control) Radiate s Added Value Radically Innovative Unconventionally open minded User & Customer-Centered Agile & Time Effective Cost-Cutting Sustainable Insight Generation and Transfer RADIATE

4 Ankle Foot Orthosis How to handle product complexity and engineering of advanced materials in the medtech industry? Context-of-Use Analysis Identification of Scope and User Needs Evaluation of existing Patents and Competitors Interviews with Patients and Orthopaedists Design Space Exploration Mastering the Complex Physics of the Gait Cycle Digital Kinematic Representation with CAD and FEM Simulation-driven Concept Development Concept Evaluation Multi Functional Concept Evaluation Prototype Laboratory Testing and User Feedback Generation Limit Design Space Development and Engineering Detailed Design of Components in Top-Down CAD Structure Material Selection and Optimization with FEM Proof of Concept Transfer to Market Development of Patent Production Ramp-up and Quality Management Accompaniment of Market Entry Form and Function Ideation Process Gait Cycle Load Assessment Simulation-driven Design Space Exploration Manufacturing Prototypes CONTACT US Radiate Engineering & Design GmbH, Heinrichstrasse 177, CH-8005 Zurich, ,

5 Simulation-Driven Engineering Our approach to development is simulation-driven. We use state-of-the-art CAD/CAE software and methodology to cope with ever more complex systems, products and materials. We define models, master significant simplification and foster know-how to create powerful solutions. From the beginning, we develop not only geometrically but always based on the physical response, thereby creating space for innovation. Factual-based, always one step ahead. We use simulation embedded in our product development process or as a standalone tool for standardized stress-strain analysis, functional tests or structural optimization. Like this, we always stay one step ahead with your project. Radiate s Tailored Service Engineering of Advanced Materials (Composites, Hybrid Materials, Laminate Definition/Optimization) Simulation as a Service (Proof of Strength Required by Standards, Optimization, Result Valuation & Documentation) High End CAD Modeling (Top-Down, Parametrical, Freeform Modeling, Drawing Creation) Radiate s Added Value Expertise and Simulation Experience Factual-based Sustainable Physical Insight Knowledge Transfer Risk, Time and Cost-Cutting Handling Rising Complexity RADIATE

6 OOCYCLE How to reinvent the wheel? Radically Rethinking the Prestraining Concept Mastering Complex Physics of Wheel-Systems FEM-based Design Space Sensitivity Analysis Fact-based Solution Finding Pushing the Competitive Edge to its Limits Parameter Optimization of Rim Geometry Numerical Optimization of Spoke Count Combining Rim and Spokes to a Monocoque Approach Engineering Advanced Materials Non-linear FEM Composite Simulation Numerical Layup and Fiber Orientation Optimization Consequent Utilization of Carbon Fibers Digital Twin and Design integration Design Feature Integration into Top-Down CAD Model Parametric Assembly Model for Efficient Product Family Handling Continuous Evolution of Product and Manufacturing tools Manufacturing and Industrialization Process Simulation Rapid Composites Process Prototyping and Validation Novel and Patented Molding Concept Development Patented Spoke Prestraining Process Parameter Optimization of Rim Geometry and Spoke Count Numerical Layup and Fiber Orientation Optimization 600g light Carbon Monocoque Wheel CONTACT US Radiate Engineering & Design GmbH, Heinrichstrasse 177, CH-8005 Zurich, , info@radiate.ch

7 In-house Prototyping and Implementation Radiate s in-house prototyping lab enables our development team to implement quickly and purposefully. We implement and create early proof of concept-, functionaland design-prototypes, as well as quick mold-concept testing, composite production and process prototyping. Iteration is the key for efficient prototyping. We handle everything in-house. We want you to experience and test our early stage implementation of function, form and processes, to continuously incorporate your feedback and our insights into the development. Radiate s Tailored Service Additive Manufacturing (SLS, FDM) CNC Milling (Parts, Molds, Components in Aluminum, Tooling Boards, Polymers) Composites Prototyping (Out of Autoclav Prepreg, RTM/Vari Processing, Hand Lamination) Experience Prototyping (Use, Test, Apply at the Radiate Prototyping Lab) Radiate s Added Value All In-house Fast and Easily Accessible Integration of Latest Proto-Tools Experience and On-site Testing Making Composite Tangible Bringing your Vision to Life RADIATE

8 Delivery Drone How to prototype the future of transportation in a record short time? Virtual Prototyping solutions Consistent Data Flow from first Designs to Prototype Implementation Fast CAD and Prototyping Iterations Photo Realistic Renderings Composite Materials CNC Mold Manufacturing in Aluminium and Tooling Materials Cost Efficient Manufacturing Processes Combination of Different Manufacturing Methods Additive Manufacturing SLS printed parts for Structural Components FDM Printed Parts for Geometry Validation Additive Manufactured Tooling Inserts Testing and Validation Fast Iterative Testing of Functions and Structural Integrity FMEA (Failure Mode Effects Analysis) for Civillian Drones Instant and Continuous Customer Feedback Integration Fast Concept Iteration and Client Feedback CNC in-house Mold Manufacturing SLS and FDM Printing for Functional and Geometrically Complex Parts Prepreg Composite Materials for Lightweight Structures and Components CONTACT US Radiate Engineering & Design GmbH, Heinrichstrasse 177, CH-8005 Zurich, , info@radiate.ch