HIGH PERFORMANCE OTTO ARC www.ottoarc.com ORBITAL WELDING ORBITAL WELDING ORBITAL WELD VELING BEVELING BEVELING BEVELING BEVELING RING SQUARING SQUARING SQUARING SQUARING S OTTO ARC SYSTEMS, INC SUMMER 2011 800-878-2487
OTTO ARC INTRODUCTION Otto Arc Systems, Inc. formerly Otto Tool, has been in business for over 22 yrs. We have been in the beveling and facing (squaring) equipment business since the day we opened and have been expending our product lines ever since. For 2011 we are most excited about expanding our orbital welding line of products. We have been working persistently to build our machine specifications as the best on the market, which includes a full line of fusion, open weld heads and tube to tube sheet orbital welding equipment. Also, this year we have changed our catalog layout to only one catalog with all three of our product lines combined - welding, beveling and squaring. Our new catalog will present to you how our company has grown over the years and the wide array of products we have to offer. At Otto Arc we are always making sure our clients are well taken care of- that is our first priority. We are always attentive to new market trends and believe that feed back from our customers has placed our company on the map. We assist our clients by listening to their needs and then delivering to them the best options, service and products available for their business. Thank you for your time and consideration, please do not hesitate to contact us with any questions you may have. Sincerely, TABLE OF CONTENTS ORBITAL WELDING PRODUCTS Power Supply Units 1-3 Tube and Pipe Welding Heads 4-10 Tube Sheet Welding Heads 11-17 Custom Manufactured Products 18-20 BEVELING PRODUCTS BULLDOG PREMIUM LINE Beveling Machines (ID Mount) 21-26 Split Frames (OD Mount) 27-28 Saw Guides & Blades 29 Rental Information / Training 30 SQUARING PRODUCTS BULLDOG PREMIUM LINE Squaring Machines (OD Mount) 31-36 WELDING HEADS / ACCESSORIES Welding Heads 37 Accessories 38 CONTACT US! For other power requirements, quotes or questions please contact us at 1-800-878-BITS (2487) Alan Avis President, Otto Arc Systems, Inc.
2011 PRODUCT DEFINITIONS FOR OTTO ARC BEVELING MACHINES PREMIUM BULLDOG LINE Our PREMIUM LINE of tools offers a worm gear drive unit, which offers more contact between the connecting gears. This will allow the machine to bevel heavier wall thickness over 1" (25.4mm) compared to other beveling machines on the market. The main body is machined from solid blocks, and the mandrel blades are secured into the mandrel, requiring no springs to hold them on. Our machines also have three tool blocks, which will assist in beveling, facing and counter boring all at the same time. FACING COLLETS / TOOL BITS Tool bits are designed to work on the following materials: mild steels, chrome steels (35 Rc. Max), stainless steel, copper-nickel, inconel, aluminum and alloys. MOTORS ORS - Electric models supplied to U.S. Market are 110V-60Hz single phase - Outside the U.S. Market electric models are 220V-50Hz single phase - Air motors (made in the USA) All Beveling Machine Kits Include: Machine Mandrel and Ramps with complete size range Tool Bits (2) Tooling Manual Case 1 YEAR WARRANTY FOR A PERIOD OF ONE YEAR FROM THE DATE OF PURCHASE THIS MACHINE IS UNDER WARRANTY. THIS DOES NOT INCLUDE TOOL BITS OR OTHER CONSUMABLE ITEMS. WARRANTY DOES NOT APPLY IF: 1) REPAIRS OR ATTEMPTED REPAIRS HAVE BEEN MADE BY PERSONS OTHER THAN OTTO ARC PERSONAL, OR AUTHORIZED SERVICE REPAIR PERSONEL. 2) REPAIRS ARE REQUIRED BECAUSE OF NORMAL WEAR. 3) THE TOOL HAS BEEN ABUSED OR INVOLVED IN AN ACCIDENT. 4) MISUSE IS EVIDENT, SUCH AS CAUSED BY OVERLOADING THE TOOL BEYOND ITS RATED CAPACITY. THE TOOL HAS BEEN USED AFTER PARTIAL FAILURE, OR THE TOOL HAS BEEN USED WITH AN IMPROPER ACCESSORY. 5) MOTOR WILL NOT BE COVERED IF DAMAGE IS CAUSED BY NOT USING OILER/MISTER WHILE USING. FOR OTHER POWER REQUIREMENTS OR PRODUCT SPECIFICATIONS CALL 1-800-878-BITS (2487) BEVELING
BEVELING TOOL PBM-2500 (0.50-2.5 Pipe) 12.7mm - 63.5mm ID MOUNT / AIR OR ELECTRIC The PBM-2500 machine is light weight, just 13 lbs. and is designed to bevel boiler tubes. The tool bits are held in by our optional wedge lock system. The torque accepting mandrel with lock in blades (no springs) easily stops any pieces from dropping down into the boiler tube. Our gear drive unit has spiral bevel gears for better torque (more teeth engagement, compared to standard straight gears that other competitors use). PERFORMANCE: Lock in mandrel blades (no springs to lose) PBM-2500 with Air Motor Adjustable keyway on machine and mandrel (eliminates backlash and chatter).75 hp pneumatic motor 13 lbs. approximate working weight Hardened mandrel 55 Rc. (less chance of gouging with metal chips) TB-1123 TB-1124 PBM-2500 with Electric Motor Tool bit is held in by our wedge lock system (keeps the tool bit locked in the cutter head to ensure chatter free bevels) Single mandrel with mandrel blades to cover size ranges TECHNICAL SPECS: Size range 0.50 to 2.5 (12.7 mm - 63.5 mm) Max wall thickness to 0.50" Air Power requirements: 55 cfm at 90 psi. PART NUMBERS / ORDER INFO: PBM-2500 Machine Kit Includes: Machine, Tool Bits (2), Tooling, Manual and Case PBM-2500 Kit with Electric 110v Motor P/N: PBM-2500-10-E PBM-2500 Kit with Electric 230v Motor P/N: PBM-2500-10-E-230 PBM-2500 Kit with Air Motor P/N: PBM-2500-10 1/2" to 1" Mandrel P/N: PBM-2590 Air Caddy - Includes air regulator, filter and oil mister P/N: PBM-AF TOOL BITS (Tool bits can be requested with TIN or Laser coating) TB-1122 37.5 degree heavy duty bevel bit TB-1123 Facing bit TB-1124 37.5 degree bevel bit TB-1125 30 degree heavy duty bevel bit TB-1128 25 degree "J" bevel bit (upper range) TB-1128L 25 degree "J" bevel bit (lower range) Tool bits that are included in machine kit. For PBM-2500 accessories, please visit our website or contact our sales department for further assistance. 21
BEVELING TOOL PBM-4500 (1.25-4 Pipe) 31.75mm - 101.6mm ID MOUNT / AIR OR ELECTRIC The PBM-4500 machine comes with a torque accepting mandrel, built with a worm gear drive unit for extra torque to handle extra thick pipe walls. This machine can bevel, face, and counter-bore 1" wall - worry free from damaging the gears. BUILT WITH A WORM GEAR DRIVE UNIT FOR EXTRA TORQUE! EXPANDABLE FROM.625 TO 6! PERFORMANCE: Lock in mandrel blades (no springs to lose) PBM-4500 PBM-4500 Elbow Mandrel Adjustable keyway on machine and mandrel (eliminates backlash and chatter) 1 hp pneumatic motor 31 lbs. approximate working weight Hardened mandrel 55 Rc. (less chance of gouging with metal chips) Three slots to do beveling, facing, deburring or counter-boring Single mandrel with mandrel blades to cover size ranges TECHNICAL SPECS: Size range 1.25 to 4 Pipe (31.74 mm -101.6 mm) Max wall thickness to 1" Air Power requirements: 70 cfm at 90 psi. TB-0333 TB-0257 PART NUMBERS / ORDER INFO: PBM-4500 Machine Kit Includes: Machine, Tool Bits (2), Tooling, Manual and Case PBM-4500 Kit with Electric 110v Motor P/N: PBM-4500-10-E PBM-4500 Kit with Electric 230v Motor P/N: PBM-4500-10-E-230 PBM-4500 Kit with Air Motor P/N: PBM-4500-10.625" to 1.25" Mandrel P/N: PBM-4590 1.25" to 4" Standard Mandrel P/N: PBM-0490 2" to 6" Mandrel P/N: PBM-0491 2" to 6" Extension Mandrel Kit P/N: PBM-4500-EXT Air Caddy - Includes air regulator, filter and oil mister P/N: PBM-AF ELBOW MANDREL FOR PBM-4500 Range 2"- 2.5" P/N: EB-4500-2 Range 2.5"- 3" P/N: EB-4500-2.5 Range 3"- 4" P/N: EB-4500-3 Range 4"- 5" P/N: EB-4500-4 Range 5"- 6" P/N: EB-4500-5 Range 6"- 7" P/N: EB-4500-6 CUTTER HEAD FOR PBM-4500 4" Cutter Head P/N: PBM-0466-A 6" Cutter Head P/N: PBM-0467-A TOOL BITS (Tool bits can be requested with TIN or Laser coating) TB-0167 37.5 degree bevel bit 1.25" to 2" pipe TB-0333 37.5 degree bevel bit 2" to 3.5" pipe TB-0944 37.5 degree bevel bit 3" to 4" pipe TB-0333-1 37.5 degree heavy bevel bit 2" to 3.5" pipe TB-3030 30 degree bevel bit (lower range) TB-3035 30 degree bevel bit (upper range) TB-1273 45 degree bevel bit (lower range) TB-1274 45 degree bevel bit (upper range) TB-2566 25.5 degree "J" bevel bit (lower range) Tool bits that are included in machine kit. TB-2567 25.5 degree "J" bevel bit (upper range) TB-2568 20 degree "J" bevel bit (lower range) TB-2569 20 degree "J" bevel bit (upper range) TB-0169 Facing bit.750" tall for 1" to 2" pipe TB-0257 Facing bit.875" tall for 2" to 3" pipe TB-0258 Facing bit 1" tall for 3" to 4" pipe TB-0168 4 degree chamfer bit TB-412-01 10 degree counterbore bit (lower range) TB-412-02 10 degree counterbore bit (upper range) For PBM-4500 accessories, please visit our website or contact our sales department for further assistance. 22
BEVELING TOOL PBM-6000 (2-6 Pipe) 50.8mm - 152.4mm ID MOUNT / AIR OR ELECTRIC The PBM-6000 machine comes with a torque accepting mandrel, built with a worm gear drive unit for extra torque to handle extra thick pipe walls. This machine can bevel, face, and counter-bore 1.25" wall - worry free from damaging the gears. BUILT WITH A WORM GEAR DRIVE UNIT FOR EXTRA TORQUE! EXPANDABLE FROM 2 TO 8! PBM-6000 PERFORMANCE: Lock in mandrel blades (no springs to lose) Adjustable keyway on machine and mandrel (eliminates backlash and chatter) 2 hp pneumatic motor 52 lbs. approximate working weight Hardened mandrel 45 Rc. (less chance of gouging with metal chips) Three slots to do beveling, facing, deburring or counter-boring Single mandrel with mandrel blades to cover size ranges TECHNICAL SPECS: Size range 2 to 6 Pipe (50.8 mm - 152.4 mm) Max wall thickness to1.25" Air Power requirements: 70 cfm at 90 psi. TB-2904 TB-2906 PART NUMBERS / ORDER INFO: PBM-6000 Machine Kit Includes: Machine, Tool Bits (2), Tooling, Manual and Case PBM-6000 Kit with Electric 110v Motor P/N: PBM-6000-10-E PBM-6000 Kit with Electric 230v Motor P/N: PBM-6000-10-E-230 PBM-6000 Kit with Air Motor P/N: PBM-6000-10 2" to 6" Standard Mandrel P/N: PBM-8920 3" to 8" Extension Mandrel Kit P/N: PBM-8925 3" to 8" Mandrel P/N: PBM-8912 Air Caddy - Includes air regulator, filter and oil mister P/N: PBM-AF TOOL BITS (Tool bits can be requested with TIN or Laser coating) TB-2905 37.5 degree bevel bit (lower range) TB-2906 37.5 degree bevel bit (upper range) TB-2930 30 degree bevel bit (lower range) TB-2931 30 degree bevel bit (upper range) TB-2913 45 degree bevel bit (lower range) TB-2914 45 degree bevel bit (upper range) TB-2915 "J" bevel bit (lower range) 25 Degree TB-2916 "J" bevel bit (upper range) 25 Degree TB-2904 Facing bit TB-2907 C-Bore 14.5 degree (lower range) TB-2908 C-Bore 14.5 degree (middle range) TB-2909 C-Bore 14.5 degree (upper range) TB-2910 C-Bore 10 degree (lower range) TB-2911 C-Bore 10 degree (middle range) TB-2912 C-Bore 10 degree (upper range) Tool bits that are included in machine kit. For PBM-6000 accessories, please visit our website or contact our sales department for further assistance. 23
BEVELING TOOL PBM-8000 (3-8 Pipe) 76.2mm - 203.2mm 24 ID MOUNT / AIR OR ELECTRIC The PBM-8000 machine comes with a torque accepting mandrel, built with a worm gear drive unit for extra torque to handle extra thick pipe walls. This machine can bevel, face, and counter-bore 1.25" wall. BUILT WITH A WORM GEAR DRIVE UNIT FOR EXTRA TORQUE! EXPANDABLE FROM 2 TO 10! PBM-8000 PERFORMANCE: Additional 10 extension kit Lock in mandrel blades (no springs to lose) Adjustable keyway on machine and mandrel (eliminates backlash and chatter) 2 hp pneumatic motor 66 lbs. approximate working weight Hardened mandrel 45 Rc. (less chance of gouging with metal chips) Three slots to do beveling, facing, deburring or counter-boring Single mandrel with mandrel blades to cover size ranges TECHNICAL SPECS: Size range 3 to 8 Pipe (76.2 mm - 203.2mm) Max wall thickness to 1.25" Air Power requirements: 70 cfm at 90 psi. PART NUMBERS / ORDER INFO: PBM-8000 Machine Kit Includes: Machine, Tool Bits (2), Tooling, Manual and Case PBM-8000 Kit with Electric 110v Motor P/N: PBM-8000-10-E PBM-8000 Kit with Electric 230v Motor P/N: PBM-8000-10-E-230 PBM-8000 Kit with Air Motor P/N: PBM-8000-10 2" to 6" Mandrel P/N: PBM-8920 3" to 8" Standard Mandrel P/N: PBM-8912 4" to 10" Mandrel P/N: PBM-8921 10" Extension Mandrel Kit P/N: PBM-8000-EXT Air Caddy - Includes air regulator, filter and oil mister P/N: PBM-AF TOOL BITS (Tool bits can be requested with TIN or Laser coating) TB-2905 37.5 degree bevel bit (lower range) TB-2906 37.5 degree bevel bit (upper range) TB-2930 30 degree bevel bit (lower range) TB-2931 30 degree bevel bit (upper range) TB-2913 45 degree bevel bit (lower range) TB-2914 45 degree bevel bit (upper range) TB-2915 "J" bevel bit (lower range) 25 Degree TB-2916 "J" bevel bit (upper range) 25 Degree TB-2904 Facing bit TB-2907 C-Bore 14.5 degree (lower range) TB-2908 C-Bore 14.5 degree (middle range) TB-2909 C-Bore 14.5 degree (upper range) TB-2910 C-Bore 10 degree (lower range) TB-2911 C-Bore 10 degree (middle range) TB-2912 C-Bore 10 degree (upper range) Tool bits that are included in machine kit. TB-2904 TB-2906 For PBM-8000 accessories, please visit our website or contact our sales department for further assistance. 24
BEVELING TOOL PBM-12000 (6-12 Pipe) 152.4mm - 304.8mm ID MOUNT / AIR OR ELECTRIC The PBM-12000 machine comes with a torque accepting mandrel, built with a worm gear drive unit for extra torque to handle extra thick pipe walls. This machine can bevel, face, and counter-bore 1.25 wall. PBM-12000 PERFORMANCE: Lock in mandrel blades (no springs to lose) Adjustable keyway on machine and mandrel (eliminates backlash and chatter) 3hp pneumatic motor 78 lbs. approximate working weight TB-2904 TB-2906 Hardened mandrel 55 Rc. (less chance of gouging with metal chips) Three slots to do beveling, facing, deburring or counter-boring Single mandrel with mandrel blades to cover size ranges TECHNICAL SPECS: Size range 6 to 12 Pipe (152.4 mm - 304.8mm) Max wall thickness to 1.25" Air Power requirements: 70cfm at 90psi PART NUMBERS / ORDER INFO: PBM-12000 Machine Kit Includes: Machine, Tool Bits (2), Tooling, Manual and Case PBM-12000 Kit with Electric 110v Motor P/N: PBM-12-10-E PBM-12000 Kit with Electric 230v Motor P/N: PBM-12-10-E-230 PBM-12000 Kit with Air Motor P/N: PBM-12-10 3" to 8" Mandrel P/N: PBM-8912 6" to 12" Standard Mandrel P/N: PBM-1202 Air Caddy - Includes air regulator, filter and oil mister P/N: PBM-AF CUTTER HEAD FOR PBM-12000 12" Cutter Head P/N: PBM-6080 TOOL BITS (Tool bits can be requested with TIN or Laser coating) TB-2905 37.5 degree bevel bit (lower range) TB-2906 37.5 degree bevel bit (upper range) TB-2930 30 degree bevel bit (lower range) TB-2931 30 degree bevel bit (upper range) TB-2913 45 degree bevel bit (lower range) TB-2914 45 degree bevel bit (upper range) TB-2915 "J" bevel bit (lower range) 25 Degree TB-2916 "J" bevel bit (upper range) 25 Degree TB-2904 Facing bit TB-2907 C-Bore 14.5 degree (lower range) TB-2908 C-Bore 14.5 degree (middle range) TB-2909 C-Bore 14.5 degree (upper range) TB-2910 C-Bore 10 degree (lower range) TB-2911 C-Bore 10 degree (middle range) TB-2912 C-Bore 10 degree (upper range) Tool bits that are included in machine kit. For PBM-12000 accessories, please visit our website or contact our sales department for further assistance. 25
BEVELING TOOL PBM-1224 (12-24 Pipe) 304.8mm - 609.6mm ID MOUNT / AIR OR ELECTRIC The PBM-1224 machine comes with a torque accepting mandrel, built with a worm gear drive unit for extra torque to handle extra thick pipe walls. This machine can bevel, face, and counter-bore 1.25 wall. PERFORMANCE: Lock in mandrel blades (no springs to lose) PBM-1224 Adjustable keyway on machine and mandrel (eliminates backlash and chatter) 3hp pneumatic motor 260 lbs. approximate working weight Hardened mandrel 55 Rc. (less chance of gouging with metal chips) Three slots to do beveling, facing, deburring or counter-boring Single mandrel with mandrel blades to cover size ranges TECHNICAL SPECS: Size range 12 to 24 Pipe (152.4 mm - 609.6mm) Max wall thickness to 1.25 Air Power requirements: 70cfm at 90psi TB-2904 PART NUMBERS / ORDER INFO: TOOL BITS (Tool bits can be requested with TIN or Laser coating) TB-2905 37.5 degree bevel bit (lower range) TB-2906 37.5 degree bevel bit (upper range) TB-2930 30 degree bevel bit (lower range) TB-2931 30 degree bevel bit (upper range) TB-2913 45 degree bevel bit (lower range) TB-2914 45 degree bevel bit (upper range) TB-2915 "J" bevel bit (lower range) 25 Degree TB-2916 "J" bevel bit (upper range) 25 Degree TB-2904 Facing bit TB-2907 C-Bore 14.5 degree (lower range) TB-2908 C-Bore 14.5 degree (middle range) TB-2909 C-Bore 14.5 degree (upper range) TB-2910 C-Bore 10 degree (lower range) TB-2911 C-Bore 10 degree (middle range) TB-2912 C-Bore 10 degree (upper range) Tool bits that are included in machine kit. TB-2906 PBM-1224 Machine Kit Includes: Machine, Tool Bits (2), Tooling, Manual and Case PBM-1224 Kit with Electric 110v Motor P/N: PBM-24-10-E PBM-1224 Kit with Electric 230v Motor P/N: PBM-24-10-E-230 PBM-1224 Kit with Air Motor P/N: PBM-24-10 Air Caddy - Includes air regulator, filter and oil mister P/N: PBM-AF For PBM-24000 accessories, please visit our website or contact our sales department for further assistance. 26
BEVELING TOOL SPLIT FRAME SP 3-30 (1-30 Pipe) 25.4mm - 762mm OD MOUNT / AIR OR ELECTRIC Our precision OD Mount Machines are designed to operate in tight areas. This allows easy weld setup that is critical to pipe welding operations. Our Split Frame Machine can do both cutoff and end prep at the same time. We offer tool bits for Standard & Compound Beveling to fit your requirements. Beveling is done by cold cutting methods and can be used in areas where thermal cutting is unacceptable. These machines will produce machine type finishes without causing heat affected zones. The Otto Tool Bulldog Line of Split Frame Machines are easy to set up with self-centering mounting pads, saving time on labor when down time is a critical issue. SP24 with Air Motor TB-6953 TB-6958 Our Split Frame Machines offer four types of power units- Pneumatic, Electric, NC Servo w/remote Control and Hydraulic Power w/remote Control, for complete speed control and power. PERFORMANCE: High performance electric motor allows the torque required to bevel from 1 to 30 pipe. The motors contain specially designed reduction gears the help increase the torque while reducing the speed of the electric motor. Various RPM rates are available to meet different range requirements. TECHNICAL SPECS: For futher information on machine specifications, please contact us. PART NUMBERS / ORDER INFO: SP 3-30 Machine Kit Includes: Machine, Tool Bits (2), Tooling, Manual and Case ELECTRIC (110v or 230v Motor) SP6 Kit (2" - 6") P/N: SP6-10-E SP12 Kit (6" - 12") P/N: SP12-10-E SP18 Kit (12" - 18") P/N: SP18-10-E SP24 Kit (18" - 24") P/N: SP24-10-E Note: for 230v motor please add 230 on to part number (ex: SP3-10-E-230) Note: for sizes above 12" please see our Split Frame with the Servo Motor on the following page AIR SP6 Kit (2" - 6") P/N: SP6-10 SP12 Kit (6" - 12") P/N: SP12-10 SP18 Kit (12" - 18") P/N: SP18-10 SP24 Kit (18" - 24") P/N: SP24-10 SP30 Kit (24" - 30") P/N: SP30-10 Air Caddy - includes air regulator, filter and oil mister P/N: PBM-AF TOOL BITS (Tool bits can be requested with TIN or Laser coating) TB-6950 30 degree bevel bit TB-6951 37.5 degree bevel bit TB-6952 30 degree right hand bevel bit TB-6953 37.5 degree right hand bevel bit TB-6954 30 degree left hand bevel bit TB-6955 37.5 degree left hand bevel bit TB-6956 10/30 degree compound bevel bit TB-6957 Sever bit (left hand) TB-6958 Sever bit (right hand) TB-6959 Sever double bevel bit Tool bits that are included in machine kit. For SP accessories, please visit our website or contact our sales department for further assistance. 27
BEVELING TOOL SPLIT FRAME SP 18-48 (18-48 Pipe) 457.2mm - 1219.2mm OD MOUNT / HYDRAULIC OR NC SERVO MOTOR Hydraulic Motor Drive TECHNICAL SPECS FOR HYDRAULIC MOTOR: Servo Motor Drive Rated Pressure: P=16 Mpa Rated Flux: Q=25L/min Hyd Motor Rate: n=200r/min SP48-NC Output Torque: M=206N.M Electric Motor Power N=5KW Electric Motor Rate: n=1450r/min Timing Range: 0-30r/min TECHNICAL SPECS FOR NC SERVO MOTOR: Power Supply: 220v, 380v, or 440v Rated Power: N=1~2.5KW Rated Frequency; F=50~60Hz Timing Range: 0-30r/min Both machines have adjustable speed rates to help control cutting and beveling on thick wall pipes. For futher information on machine specifications, please contact us. PART NUMBERS / ORDER INFO: SP 18-48 Machine Kit Includes: Machine, Tool Bits (2), Tooling, Manual and Case HYDRAULIC MOTOR SP24 Kit (18" - 24") SP30 Kit (24" - 30") SP36 Kit (30" - 36") SP42 Kit (36" - 42") SP48 Kit (42" - 48") Hydraulic Power Supply Unit with Remote Control Note: for 230v motor please add 230 on to part number (ex: SP3-10-E-230) NC SERVO MOTOR SP24 Kit (18" - 24") SP30 Kit (24" - 30") SP36 Kit (30" - 36") SP42 Kit (36" - 42") SP48 Kit (42" - 48") NC Servo Power Supply Unit with Remote Control TOOL BITS (Tool bits can be requested with TIN or Laser coating) TB-6950 30 degree bevel bit TB-6951 37.5 degree bevel bit TB-6952 30 degree right hand bevel bit TB-6953 37.5 degree right hand bevel bit TB-6954 30 degree left hand bevel bit TB-6955 37.5 degree left hand bevel bit TB-6956 10/30 degree compound bevel bit TB-6957 Sever bit (left hand) TB-6958 Sever bit (right hand) TB-6959 Sever double bevel bit Tool bits that are included in machine kit. P/N: SP24-H P/N: SP30-H P/N: SP36-H P/N: SP42-H P/N: SP48-H P/N: HYD-100 P/N: SP24-NC P/N: SP30-NC P/N: SP36-NC P/N: SP42-NC P/N: SP48-NC P/N: SERVO-100 TB-6953 TB-6958 For SP accessories, please visit our website or contact our sales department for further assistance. 28
SAW GUIDES BLADES AIR CADDY ADJUSTABLE SAW GUIDE - AN OTTO ARC SYSTEMS, INC. EXCLUSIVE PRODUCT! The Otto Arc Saw Guides are designed with multiple sizes in one and include 17-4 hardened steel guides that will assist in keeping the saw blade straight for square cuts plus less chance of accidentally sawing into the guide itself. SG-1500 SG-3000 SG-6000 SAW GUIDES.5"- 1.5" P/N: SG-1500 1.5"- 3" P/N: SG-3000 2"- 6" P/N: SG-6000 Note: The SG-1500 & SG-3000 can be cut with a hack saw or Portaband Saw. Our SG-6000 must use a Sawzall. SAW BLADES FOR CUTTING STAINLESS TUBING: (also fits GF style machines) SAW BLADES TEETH.25" -.5" Tube 150 P/N: QC-150.5" - 1" Tube 100 P/N: QC-100 1" - 3" Tube 70 P/N: Q C-70 2" - 4" Tube/Pipe 40 P/N: Q C-40 2" - 4" Tube/Pipe 32 P/N: Q C-32 (Blades can be requested with Laser coating) Pictured: Example use of Saw Guide QC-40 Saw Blade AIR CADDY Recommended for air motors P/N: PBM-AF The air caddy is optional, but highly recommended if you are using a machine with an air motor. The air caddy helps keep extra moisture out of the machine/ motor as well as helping to keep it clean and extend the life of the machine. Our air caddy includes an air filter, oiler and regulator. For Saw Guide/Blade details, please visit our website or contact our sales department for further assistance. 29
RENTAL INFORMATION / TRAINING RENTALS At Otto Arc Sytems, Inc. we provide our customers with the option to rent equipment. Our rental prices are based on a weekly or monthly rental. We also have a rent to own option for our customers who would like to purchase the particular equipment rented, our minimum rental period is one week. Personnel training on Otto Arc equipment is also available (see below). Renting our machines is also a chance to see first-hand, the quality of our equipment. For further details on our rental program, please contact your sales representative or call our office direct. TRAINING Otto Arc Systems, Inc. also provides training for customers that are interested in receiving step by step instructions on our product line (machine). Although our machines are designed for easy use, if you haven t beveled, faced or have experience with orbital welding it is recommended to perhaps watch our demo video or schedule training with one of our experts. Below is a summary of our training terms and conditions. Please contact us for any further questions you may have. Training at Customer's Location: Normal work day is 8 hours per day Monday thru Friday. Please note below the travel time cost to and from customer's location. If overtime is required, it is billed out at our overtime rate. Customer is responsible for all field technician costs. Training at Otto Arc Systems, Inc. Location: Normal work day is 8 hours per day Monday thru Friday. Normal hours are 8am to 5pm., with 1 hour lunch. Training is billed at $500 per day. Overtime will be billed at $150 per hour. All weekends are billed at $225 per hour. Customer Responsibility: It is the customer's responsibility is to have all required equipment set up and ready for technician Customer is responsible for assuring the availability of power, gases at point of utilization, coolant for welders and any other necessary items required to get equipment running Otto Arc will be able to provide assistance in some of these areas, but does not take any responsibility for them At no time is Otto Arc personally responsible for any equipment, or damage done by other persons during training or while at the customer's jobsite or location Please note that these Terms & Conditions can be changed at any time pending on your company's needs and requirements. Please contact Otto Arc Systems, Inc. for further details or questions regarding these terms and conditions. 30
ORBITAL WELD HEADS Otto Arc Aftermarket Orbital Welding Collets for Arc Machines weld heads are made to the highest quality standards. All our collets are made from stainless steel to give you better wear over aluminum type collets. Our new spring design collet will hold oversize, undersize tubing and new or used collet adapters better than ever. Our new spring collets have more flexibility to hold all types of tubing or pipe. Our 500 heads now offer gate screws with springs to hold the latch up to make closing the upper gate easier. Our one-piece construction on the lower head will give you better alignment on both sides of your tubing. COLLETS FOR AMI WELDING 500 Head 3500 Head P/N 500-125 1/8" cassette P/N 3503-1 1" collet P/N 500-25 1/4" cassette P/N 3503-1P 1" PIPE collet P/N 500-375 3/8" cassette P/N 3503-1.5 1 1/2" collet P/N 500-5 1/2" cassette P/N 3503-1.5 1 1/2" PIPE collet 750 Head P/N 3503-2 2" collet P/N 753-125 1/8" collet P/N 3503-2P 2" PIPE collet P/N 753-25 1/4" collet P/N 3503-2.5 2 1/2" collet P/N 753-375 3/8" collet P/N 3503-2.5P 2 1/2" PIPE collet P/N 753-5 1/2" collet P/N 3503-3 3" collet P/N 753-625 5/8" collet P/N 3503-3.5 3 1/2" collet & 3" PIPE P/N 753-75 3/4" collet 4000 Head 1500 Head P/N 4003-75 3/4" collet P/N 1503-25 1/4" collet P/N 4003-1 1" collet P/N 1503-375 3/8" collet P/N 4003-1P 1" PIPE collet P/N 1503-5 1/2" collet P/N 4003-1.5 1 1/2" collet P/N 1503-5P 1/2" PIPE collet P/N 4003-1.5P 1 1/2" PIPE collet P/N 1503-625 5/8" collet P/N 4003-2 2" collet P/N 1503-75 3/4" collet P/N 4003-2P 2" PIPE collet P/N 1503-75P 3/4" PIPE collet P/N 4003-2.5 2 1/2" collet P/N 1503-1 1" collet P/N 4003-2.5P 2 1/2" PIPE collet P/N 1503-1P 1" PIPE collet P/N 4003-3 3" collet P/N 1503-1.25 1 1/4" collet P/N 4003-3.5 3 1/2" collet & 3" PIPE P/N 1503-1.5 1 1/2" collet P/N 4003-4 4" collet & 3 1/2" PIPE 2000 Head P/N 4003-4.5 4 1/2" collet P/N 2003-5 1/2" collet P/N 2003-5P 1/2" PIPE collet 4500 Head P/N 2003-625 5/8" collet P/N 4503-1 1" collet P/N 2003-75 3/4" collet P/N 4503-1P 1" PIPE collet P/N 2003-75P 3/4" PIPE collet P/N 4503-1.5 1 1/2" collet P/N 2003-1 1" collet P/N 4503-1.5P 1 1/2" PIPE collet P/N 2003-1P 1" PIPE collet P/N 4503-2 2" collet P/N 2003-1.5 1 1/2" collet P/N 4503-2P 2" PIPE collet P/N 2003-1.5P 1 1/2" PIPE collet P/N 4503-2.5 2 1/2" collet P/N 2003-2 2" collet P/N 4503-2.5P 2 1/2" PIPE collet 2500 Head P/N 4503-3 3" collet P/N 2503-5 1/2" collet P/N 4503-3.5 3 1/2" collet & 3" PIPE P/N 2503-75 3/4" collet P/N 4503-4 4" collet & 3 1/2" PIPE P/N 2503-75P 3/4" PIPE collet P/N 4503-4.5 4 1/2" collet & 4" PIPE P/N 2503-1 1" collet 7500 Head P/N 2503-1P 1" PIPE collet P/N 7503-3.5 3 1/2" collet & 3" PIPE P/N 2503-1.5 1 1/2" collet P/N 7503-4 4" collet & 3 1/2" PIPE P/N 2503-1.5P 1 1/2" PIPE collet P/N 7503-4.5 4 1/2" collet & 4" PIPE P/N 2503-2 2" collet P/N 7503-6 6" collet P/N 2503-2P 2" PIPE collet P/N 7503-6P 6" PIPE P/N 2503-2.5 2 1/2" collet 500-25 4503-3.5 7503-6 NOTE: All AFTERMARKET collets and tool bits are manufactured by Otto Arc Systems, Inc. and are not genuine Tri Tool, George Fisher, Orbatech or Swagelok products. Each is a trademark of its own. 37
ACCESSORIES FOR AMI ORBITAL WELDERS REPLACEMENT WINDOW SCREWS 500-WI 3500-WI 750-WI 4500-WI 1500-WI 7500-WI 2500-WI REPLACEMENT PAPER OW-1000 Printer Paper for #207 Machine OW-ARC Printer Paper for OW-ARC Power Units REPLACEMENT THUMBSCREWS 500-SCREW 750-SCREW REPLACEMENT WINDOW 500-WINDOW 3500-WINDOW 750-WINDOW 4500-WINDOW 1500-WINDOW 7500-WINDOW 2500-WINDOW HEAD HOLDERS 500-HOLDER For 500 Head Only 750-HOLDER For 750 to 7500 Heads LOOKING FOR SAW GUIDES OR BLADES? SEE PAGE 29 AFTERMARKET TRI-TOOL FACING COLLETS / BITS FACING TOOL BITS TRI TOOL Part Number OTTO ARC Part Number Durabit-1 TB-1506-LC Facing Bit Laser coated 99-1046 TB-1046 Heavy Duty Facing Bit 99-1506 TB-1506 Facing Bit 99-1506-Tin TB-1506-Tin Facing Bit Tin Coated 99-1506-LC TB-1506-LC Facing Bit Laser Coated 99-1445C TB-1445-C Facing Bit Carbide 99-5000 TB-0202 5000 Facing Bit Extended Reach 99-5176 TB-5176 Facing Bit Extended Reach SEVER / CUT-OFF BITS TRI TOOL Part Number OTTO ARC TO Part Number p 99-2959 TB-2959 For 572 Facing Tool 99-3143 TB-3143 For 574 Facing Tool 99-3347 TB-3347 For 574 Facing Tool Tool Bit for George Fisher and Orbitalum Facing Machines Part # Description TB-790-038-314 1510 Double Sided Bit Tool Bit for Swagelok Facing Machines Part # Description TB-SL-01?Facing Bit Tool Bit for T&C Facing Machines Part # Description TB-790-038-314 1111 Double Sided Bit 301 FACING COLLETS TRI TOOL Part Number OTTO ARC TOO Part Number 30-0065 301-0065 ¼ COLLET 30-0066 301-0066 ⅜" COLLET 30-0067 301-0067 ½ COLLET 30-0068 301-0068 ⅝" COLLET 30-0069 301-0069 ¾" COLLET 30-0070 301-0070 1 COLLET 301SP SADDLE COLLETS Extended Standard Saddles SP-3635 1/8 SP-3640 1/4" SP-3649 3/8 SP-3662 1/2 SP-3673 5/8 SP-3684 3/4 SP-3699 1 SP-3689 1/2 PIPE SP-3700 3/4 PIPE Short Perch Saddles SP-3705 1/8 SP-3710 1/4" SP-3719 3/8 SP-3732 1/2 SP-3743 5/8 SP-3754 3/4 SP-3699 1 SP-3759 1/2 PIPE SP-3770 3/4 PIPE NOTE: All AFTERMARKET collets and tool bits are manufactured by Otto Arc Systems, Inc. and are not genuine Tri Tool, George Fisher, Orbatech or Swagelok products. Each is a trademark of its own. 38
www.ottoarc.com Distributor/Sales Representative Information: OTTO ARC SYSTEMS, INC. (USA) 3921 Sandstone Drive, Suite 2 El Dorado Hills, CA 95762 Phone: 916-939-3400 Fax: 916-939-0912 Toll Free: 800-878-2487 OTTO ARC SYSTEMS, INC. (CHINA) A 4th Floor Block 2 398 Tian Lin Road Shanghai, China Postcode 200233 Phone: 0086 (0)21-5490 2005/6 Fax: 0086 (0)21-5418 6067