Prduct/Technical Bulletin VFD66 Issue Date January 5, 2010 VFD66 Series Cndenser Fan Speed Cntrls The VFD66 Series Cndenser Fan Speed Cntrls regulate the speed f three-phase cndenser fan mtrs in refrigeratin and Heating, Ventilating, and Air Cnditining (HVAC) systems by varying the frequency and vltage f the pwer supplied t the mtr. The VFD66 cntrl accepts an input signal frm the P35 Pressure Transducer, P499 Electrnic Pressure Transducer, System 350 cntrls, r any ther device that prvides a 0-5 VDC r 0-10 VDC analg utput signal. The applicatin-specific design f the VFD66 cntrl prvides a simple interface, which makes the cntrl easy t understand and perate. Figure 1: VFD66 Cndenser Fan Speed Cntrl with NEMA 1 Enclsure Features and Benefits Islated Input Circuitry Simultaneus Acceptance f Tw Similar Inputs Cmpact Design Three-Phase, 208/230, r 400/460 VAC Mdels Few End-User Settings Permits applicatin with 0-5 VDC r 0-10 VDC cntrllers, sensrs, transducers, and Jhnsn Cntrls System 350 cntrls Allws use n dual refrigeratin circuits cled by a single fan Prvides installatin ease and flexibility Handle three-phase mtrs ranging up t 10.6 amperes at 208/230 VAC r 5.5 amperes at 400/460 VAC Prvide fast and easy installatin and setup 2010 Jhnsn Cntrls, Inc. 1 Cde N. LIT-125467 www.jhnsncntrls.cm Part N. 24-7664-1555, Rev. F
Applicatin IMPORTANT: The VFD66 Series Cndenser Fan Speed Cntrls are intended t cntrl equipment under nrmal perating cnditins. Where failure r malfunctin f a VFD66 cntrl culd lead t an abnrmal perating cnditin that culd cause persnal injury r damage t the equipment r ther prperty, ther devices (limit r safety cntrls), r systems (alarm r supervisry) intended t warn f r prtect against failure r malfunctin f the VFD66 cntrl must be incrprated int and maintained as part f the cntrl system. The VFD66 cntrl accepts input signals frm a variety f pressure transducers, temperature sensrs, and lw-vltage cntrllers t prvide cntinuus respnse t changing cndenser lad cnditins. The VFD66 cntrl allws the system t: maintain ptimum cndenser head pressure in lw ambient temperature cnditins eliminate shrt-cycling in lw ambient temperatures r changing lad cnditins match the cndenser fan speed t the lad n the cndenser, which increases the efficiency f the refrigeratin system. This can reduce electricity cst and help maintain a cnstant evapratr temperature. Diagnstic Light-Emitting Dides (LEDs) Terminal Access Cver 6-1/4 (159) 4-3/4 (120) Terminal Cver Screw The VFD66 cntrl can als: stabilize the cndenser head pressures, which helps ptimize cmpressr peratin and can reduce wear and extend cmpressr life eliminate the cndenser fan shrt-cycling, which can reduce mtr repair and replacement csts stabilize evapratr temperatures, which can extend refrigerated prduct life and prvide mre cnsistent cmfrt cling Munting! CAUTION: Risk f Prperty Damage. The VFD66 cntrl can generate and dissipate significant heat. Munt the cntrl n a metal, cncrete, r cinderblck munting surface. Munting the VFD66 cntrl n surfaces made f wd r ther heat-sensitive material may result in damage t the munting surface. Observe the fllwing the guidelines when munting a VFD66 cntrl: Munt the VFD66 cntrl n a vertical surface with the heat sink fins riented vertically and the cnduit hles facing dwn. Prvide a minimum f 4 in. (102 mm) clearance arund the heat sink. Ensure that utput pwer wiring between the VFD66 cntrl and the mtr des nt exceed 50 ft (15 m). Munt the VFD66 cntrl indrs, in a lcatin prtected frm explsive vaprs, crrsive gas, water, and dust. Ambient air temperature and installatin altitude affect the maximum utput rating f the VFD66 cntrls (see De-Rating the VFD66 Cntrl fr High Temperatures and High Altitudes). 7-1/2 (190) 7 (177) Heat Sink 4-5/8 (117) 7-1/4 (184) 3 cnduit penings 1/2-in. trade size 7/8-in. (22 mm) actual size 1/4-in. (6 mm) munting screws, 4 places Figure 2: VFD66 NEMA 1 Enclsure Dimensins 2 VFD66 Series Cndenser Fan Speed Cntrls Prduct/Technical Bulletin
Wiring! WARNING: Risk f Electric Shck. Discnnect the pwer supply befre making electrical cnnectins. The printed circuit bard and its cmpnents are at AC line vltage. Cntact with cmpnents carrying hazardus vltage can cause electric shck and may result in persnal injury r death.! WARNING: Risk f Electric Shck. T avid pssible electric shck, wait at least 5 minutes after AC supply pwer has been discnnected frm the VFD66 cntrl befre servicing the device. The VFD66 Cndenser Fan Speed Cntrl remains electrically charged fr a perid f time after pwer is remved. Failure t wait until the VFD66 cntrl fully discharges culd cause electric shck, persnal injury, r death.! CAUTION: Risk f Prperty Damage. D nt run lw vltage cable in the same cnduit r wiring trughs with high vltage wires. Running lw and high vltage wires in the same cnduit r wiring trughs may damage the equipment r cause system malfunctin. Read this entire sectin, including the infrmatin n emissins cmpliance, befre wiring the VFD66 cntrl. Fllw these guidelines when wiring the VFD66 cntrl: Use cpper cnductrs nly. Size field wiring based n 75 C. Accessing the Interir Remve the terminal access cver (Figure 2) t access terminal blcks, jumper blcks, and internal ptentimeters (Figure 3). NEMA 1 Enclsure Fllw these steps t remve the terminal cver: 1. Remve the terminal cver screw and push dwnward n the ventilatin hles. 2. Pull utward n the tp f the terminal access cver. Jumper Blcks fr Input Device Selectin J7 J8 Input Device TB3 1 2 34 AC Pwer Input Output t Fan Mtr TB1 TB2 J5 J6 J2 J3 J4 J9 L3 L2 L1 T1 T2 T3 P1 P2 Jumper Blcks fr Circuit Adjusting Bard VFD66 (crpped Cntrl view) Cnduit Entry Bracket Grund Cnnectin Terminals Rute wiring frm input devices thrugh this cnduit entry hle. Ptentimeters Figure 3: Jumper Blck, Terminal Blck, and Ptentimeter Lcatins VFD66 Series Cndenser Fan Speed Cntrls Prduct/Technical Bulletin 3
Table 1: Terminal Blcks Terminal Blck Label Terminal Blck Functin Electrical Rating Terminal Terminal Functin TB1 TB2 TB3 TB4 Input Line-Vltage Supply Pwer Output Line-Vltage Pwer t Fan Mtr Lw-vltage Input Signals, 0-5 VDC Pwer Supply Alarm Output fr User-Installed Alarm Device 1. See Adjusting the Cntrl Settings. Wiring Input Devices t a VFD66 Cnnect the apprpriate lw-vltage input signal device t Terminal Blck TB3 (Figure 3). See Table 2, Figure 4, Figure 5, and Figure 6 fr additinal infrmatin n wiring specific Jhnsn Cntrls/PENN input devices t the VFD66 cntrls. Table 2: Wiring Jhnsn Cntrls/PENN Input Devices Input Device Input Device Terminal VFD66 Cntrl TB3 Terminal See Technical Specificatins. 0-5 VDC r 0-10 VDC 100 ma at 24 VAC/30 VDC P35 Transducer 2 1 3 L1 Line 1 Input L2 Line 2 Input L3 Line 3 Input T1 Line 1 Output T2 Line 2 Output T3 Line 3 Output 1 5 VDC pwer supply 2 First signal input 3 Secnd signal input 1 4 Cmmn 1 Switch cntact 2 Switch cntact TB3 1 2 3 4 P35AG-9200R Transducer A350PS-1C r P352PN Series Cntrls P499 Series Transducers 1 1 2 2 (r 3) 1 3 4 V 2 (r 3) 1 C 4 Red 1 White 2 (r 3) 1 Black 4 1. Use Terminal 3 t cnnect an ptinal secnd input device t the VFD66 (Figure 5). Figure 4: Wiring P35 Transducers t VFD66 Terminal Blck 3 P499 Transducer Secnd P499 Transducer (Optinal) Red (5 VDC Supply) White (Output Signal) Red (5 VDC Supply) White (Secnd Output Signal) Black (Cmmn) TB3 1 2 3 4 Black (Cmmn) Figure 5: Wiring P499 Transducers t VFD66 Terminal Blck 3 (TB3) 4 VFD66 Series Cndenser Fan Speed Cntrls Prduct/Technical Bulletin
V I SN VDC C 24V A350P Cntrl r P352PN Cntrl Secnd A350P Cntrl r P352PN Cntrl (if used) Ensure that the mtr(s) and VFD66 cntrl are securely and adequately grunded. Use the tw grund cnnectin terminals n the cnduit entry bracket. (See Figure 3.) Use a grund cnnectin terminal similar t AMP Part Number 34162 fr 16-14 AWG wire size r AMP Part Number 322455 fr 12-10 AWG wire size. Wiring Input Pwer V: 0-10 VDC Output C: Cmmn (-) TB3! CAUTION: Risk f Prperty Damage. Ensure that the pwer surce cnfrms t the requirements f the equipment. Failure t use a crrect pwer surce may result in permanent damage t the equipment. 1 2 3 4 Figure 6: Wiring A350P Cntrls r P352PN Cntrls t VFD66 Terminal Blck 3 Wiring an External Alarm t a VFD66 Cntrl Sme mdels f the VFD66 cntrls feature an alarm utput. The Metal Oxide Silicn Field Effect Transistr (MOSFET) alarm utput activates when a permanent fault cnditin ccurs. See Table 12, Figure 3, and Figure 7. VFD66 Cntrl Terminal Blck TB4 24VAC/30 VDC 1 2 Visual r Audible External Alarm Alarm utput Device is rated fr 100 ma at 30 VDC/24 VAC. Figure 7: Wiring the Alarm Output Wiring VFD66 Input and Output Pwer Select wire size fr field wiring based n a wire insulatin temperature resistance rating f 167 F (75 C), with a maximum wire size f 12 AWG. Use nly stranded cpper wire, rated fr at least 600 vlts. Maximum terminal tightening trque fr all VFD66 cntrls electrical terminals is 5 lb in (0.565 N m). IMPORTANT: Wiring line-vltage input pwer t the wrng terminal blck will damage the VFD66 cntrl. Wire input pwer ONLY t Terminal Blck 1 (TB1). The input line-vltage supply pwer t L1, L2, and L3 (Terminal Blck 1) must be fused. Use fuses sized fr 250% f the input current rating f the VFD66 cntrl. Fr example, if a VDF66 cntrl is rated at 4 amperes input current, use a 10-ampere fuse. D nt use fuses with an extremely fast-pening characteristic (rectifier fuses). Wiring Output Pwer IMPORTANT: The utput phase rtatin n TB2 at T1(U), T2(V), T3(W) is ABC. If the mtr rtatin is incrrect, interchange any tw mtr leads n TB2. D nt make changes t the input pwer supply wiring. The length f utput pwer wires between the VFD66 cntrl (TB2) and the mtr must nt exceed 50 ft (15 m). Emissins Cmpliance If the VFD66 cntrl is used in cmmercial r residential applicatins, FCC and DOC cmpliance may require the additin f the items in Table 3 t reduce electrnic nise emissins. Installatin f the parts listed is required fr EU Directive Cmpliance (CE mark): 72/23/EEC (Lw Vltage Directive) 89/336/EEC (EMC Directive) VFD66 Series Cndenser Fan Speed Cntrls Prduct/Technical Bulletin 5
Table 3: Emissins Cmpliance Required Item EMI Filter fr VFD Types: Axx, Bxx, Dxx, and Fxx Cxx and Exx Ferrite Cre (Tw Required) Shielded Pwer Wiring Suggested Mdel Schaffner EMV AG FN 258-7/29 1 Schaffner EMV AG FN 258-16/29 Fair-Rite N. 0443167251 Any 3-cnductr, braided, shielded cable 1. Cntact Schaffner and Fair-Rite fr lcal distributrs. E L1 L1 L2 L2 L3 EMI Filter L3 E TB3 TB1 TB2 1 2 3 4 L1L2 L3 T1 T2T3 Table 4: Jumper Settings by Functin Jumper Blck Functin Jumper Remved 1 Jumper Installed J2 J3 J4 J5 J6 J7 J8 J9 Mde f Operatin Acceleratin/ Deceleratin Time Internal/ External P1 Internal/ External P2 Input Signal Type Number f Input Signals Used Maximum Output Frequency See Selecting an Input Mde. 5 Secnds 30 Secnds D nt mve the jumpers frm the factry-installed psitin unless installing the External Ptentimeter Replacement Cver. 0-10 VDC 0-5 VDC Dual Single 50 Hz 60 Hz 1. D nt discard jumpers. See Figure 9. Ferrite Cres 2, 3 r 4 Cnductr Shielded Cables Alarm Device Input Device(s) Mtr Shielded Wiring Separate input and utput cables. D nt run input cables alngside utput cables. D nt bundle input and utput cables tgether. Figure 8: CE/FCC/DOC Cmpliance Wiring Setup and Adjustments This sectin describes hw t set up the VFD66 cntrl. Remve the terminal access cver t access the jumper blcks and internal ptentimeters. See Accessing the Interir. Adjusting the Cntrl Settings! WARNING: Risk f Electric Shck. Discnnect pwer frm the cntrl befre making any adjustments. D nt tuch any part f the printed circuit bard while pwer is applied. Failure t fllw these precautins can result in persnal injury r death. T place a jumper in the remved psitin, repsitin the jumper s that it is cnnected t nly ne pin n the jumper blck. Keep the jumper because it may be needed in the future. T place a jumper in the installed psitin, place the jumper n bth pins (Figure 9). Jumper blcks J2 and J3 establish input mdes and wrk in cnjunctin with ptentimeters P1 and P2. See Selecting an Input Mde. Jumper Pins Jumper Blck Remved (psitined n ne pin) Installed (psitined n bth pins) Figure 9: Jumper Placement n Pins Jumper blcks J5 and J6 have jumpers installed n the tw middle pins f each jumper blck. These jumpers activate the internal ptentimeters. Mving the jumpers frm the factry-installed psitin disables the internal ptentimeters. Cntrl settings are established by psitining six jumpers and adjusting tw ptentimeters. Factry default settings have all the jumpers in the installed psitin and the ptentimeters set fully clckwise. (See Table 4, Figure 3 and Figure 9.) 6 VFD66 Series Cndenser Fan Speed Cntrls Prduct/Technical Bulletin
Jumpers n J7 and J8 must be set fr the crrect input vltage range and number f input devices. (See Table 4.) Jumper blck J7 sets the vltage range fr the input signal(s). If the jumper n jumper blck J7 is incrrectly set, the cntrl may perate in an unexpected manner. See Trubleshting. Jumper blck J8 selects the number f input signals used. When dual inputs are selected, Terminal 3 f TB3 (TB3-3) is enabled. The VFD66 cntrl varies the speed f the fan mtr in accrdance with the higher value f the tw input signals received. If the jumper n jumper blck J8 is incrrectly set, the cntrl may perate in an unexpected manner. See Trubleshting. Jumper blck J9 selects maximum frequency utput f the cntrl. Remve the jumper fr 50 Hz mtrs, typically used in Eurpe. Install the jumper fr 60 Hz mtrs, typically used in Nrth America. Pwer t the VFD66 cntrl must be discnnected and recnnected befre frequency changes take effect. De-Rating the VFD66 Cntrl fr High Temperatures and High Altitudes Ambient air temperature and altitude f the installatin affect the maximum utput ampere rating f the VFD66 cntrl. High air temperature makes the heat sink less effective in dissipating the generated heat. High altitudes have thinner air than lwer altitudes, which is less effective in dissipating heat. The less effective the heat sink is, the lwer the maximum utput ampere rating f the VFD66 cntrl. Temperature De-Rating Fr temperatures up t 122 F (50 C), the maximum utput ampere rating is unaffected by temperature. At temperatures between 122 F (50 C) and 140 F (60 C), the maximum utput ampere rating is decreased. The VFD66 cntrls are nt designed t perate in temperatures abve 140 F (60 C). See Figure 10 fr temperature de-rating fr 208/230 VAC mdels. See Figure 11 fr temperature de-rating fr 400/460 VAC mdels. Amperes 10.6 VFD66Exx Type 10.0 7.5 5.0 4.0 2.5 0 VFD66Cxx Type VFD66Axx Type 122 F 50 C 126 F 52 C 131 F 55 C Temperature 136 F 58 C 140 F 60 C Figure 10: 208/230 VAC Temperature De-Rating Amperes 6.0 VFD66Fxx Type 5.5 4.5 VFD66Dxx Type 3.6 3.0 2.2 VFD66Bxx Type 1.8 1.5 0 122 F 50 C 126 F 131 F 52 C 55 C Temperature 136 F 58 C 140 F 60 C Figure 11: 400/460 VAC Temperature De-Rating Altitude De-Rating See Table 5 fr altitude multipliers. Use the fllwing frmula t determine the adjusted rating: Temperature De-Rated Maximum Output Amperes X Altitude Multiplier = De-Rated Maximum Output Amperes VFD66 Series Cndenser Fan Speed Cntrls Prduct/Technical Bulletin 7
Table 5: Altitude Multipliers fr De-Rating Altitude Range 0-3300 ft (0-1000 m) 1.0 3300-4300 ft (1000-1305 m) 0.97 4300-5300 ft (1305-1610 m) 0.94 5300-6300 ft (1610-1915 m) 0.91 6300-7300 ft (1915-2220 m) 0.88 7300-8300 ft (2220-2525 m) 0.86 8300-9300 ft (2525-2830 m) 0.83 9300-10300 ft (2830-3135 m) 0.80 10300-11300 ft (3135-3440 m) 0.78 Altitude Multiplier De-Rating Examples Fr these examples, the cntrl used is a VFD66Exx type. See Figure 10, Figure 11, and Table 5. If a VFD66Exx type (208/230 VAC) is used and the temperature is belw 122 F (50 C), the VFD66 cntrl may be used fr lads up t 10.6 amperes at any altitude belw 3,300 ft (1,000 m). If the temperature arund the VFD66 cntrl reaches 140 F (60 C), the rating is different. Accrding t Figure 10, the VFD66 cntrl is rated fr nly 7.5 amperes at 140 F (60 C). If the VFD66 cntrl is used in Denver, Clrad (altitude 5200 ft), the utput rating is reduced. (See Table 5.) When the temperature is less than 122 F (50 C), the VFD66 cntrl is rated fr 9.96 amperes, as shwn by the equatin: De-Rated Maximum Output Amperes = 10.6 Amperes x 0.94 = 9.96 Amperes If the VFD66 cntrl is used in Denver, Clrad (altitude 5200 ft), and the ambient temperature reaches 140 F (60 C), then the VFD66 cntrl is de-rated t a 7.5-ampere maximum current draw due t the high ambient temperature and is further de-rated t 7.05 amperes f current draw because f high altitude. De-rated Maximum Output Amperes = 7.5 Amperes x 0.94 = 7.05 Amperes Cmmissining Table 6: Mde Selectins Accrding t Input Device Input Device Input Type Input Mde J2 Jumper Psitin J3 Jumper Psitin J7 Jumper Psitin 1 Any 2 Nne 2 Manual Installed Installed NA A350P Temperature Standard Installed Remved Remved P352PN Pressure Standard Installed Remved Remved P35AG-9200 Pressure Standard Installed Remved Installed Any 0-5 VDC Devices Any 3 Standard Installed Remved Installed Any 0-10 VDC Devices Any 3 Standard Installed Remved Remved P499 r Other Electrnic Pressure Transducer Pressure Electrnic Pressure Transducer Remved Remved r Installed 4 Remved r Installed 4 1. J7 jumper psitin depends n the input device cnnected. 2. Setting the input mde t manual ignres any cnnected input devices. 3. Input type varies with device. 4. Transducer may prvide 0-5 VDC r 0-10 VDC signal. A 0-10 VDC transducer must be separately pwered. Nte that a nn-ratimetric transducer generates mre errr than ratimetric transducers. 8 VFD66 Series Cndenser Fan Speed Cntrls Prduct/Technical Bulletin
Selecting an Input Mde See Table 6 fr the available input mde ptins fr the VFD66 cntrl. The factry set mde is Manual Input mde. Manual Input Mde Manual Input mde allws the user t set a cnstant mtr speed. This can be used where manual cntrl is desired r while repairing input signal devices r btaining replacements. In Manual Input mde, the input device signals are disregarded. Mtr speed is cntrlled by adjusting the P1 ptentimeter. Ptentimeter P2 is disregarded and adjusting P2 has n effect. Table 7: Manual Input Mde J2 Jumper Psitin J3 Jumper Psitin P1: Mtr Speed Installed Installed Adjusts cnstant speed f mtr (0-100%) P2: Nt Used Standard Input Mde Standard Input mde is the mst cmmnly used mde. The majrity f input devices cmpatible with the VFD66 cntrls are used with this mde. The input device determines the setpint and prprtinal band. Figure 12 illustrates three pssible mtr speed curves. When P2 is rtated fully CCW, the mtr idles at the minimum speed set by P1 at input values belw the end f the prprtinal band (Curve A in Figure 12). When P2 is rtated fully CW, the mtr shuts ff at the minimum speed set by P1 when the input is belw the bttm end f the prprtinal band (Curve B in Figure 12). In Curve C, the minimum mtr speed (P1) is set at 0% f maximum mtr speed and the psitin f P2 has n effect. RPM 100% 50% 40% 30% 0% Idle Minimum Mtr Speed Set by P1 Curve A P1=40% P2=CCW Curve B P1=30% P2=CW Curve C P1=0% P2=CCW r CW Prprtinal Band Pressure r Temperature Figure 12: Standard Input Mde Setpint Table 8: Standard Input Mde J2 Jumper Psitin J3 Jumper Psitin P1: Minimum Mtr Speed Installed Remved Can be set at 0-50% f maximum mtr speed. P2: Mtr Actin at Minimum Speed CCW: Mtr idles. CW: Mtr shuts ff. P1 adjusts the minimum speed f the mtr. The minimum speed is adjustable frm 0 t 50% f ttal mtr speed. Turning P1 Clckwise (CW) increases minimum speed setting, Cunterclckwise (CCW) decreases minimum speed setting. P2 determines whether the mtr idles at minimum speed r shuts ff at minimum speed. P2 must be set at full CCW r full CW psitin; intermediate settings have n effect. VFD66 Series Cndenser Fan Speed Cntrls Prduct/Technical Bulletin 9
Electrnic Pressure Transducer Input Mde IMPORTANT: Minimum mtr speed and mtr actin at minimum speed cannt be set in this mde. The VFD66 cntrls wrk with mst 0-5 VDC r 0-10 VDC electrnic pressure transducers. Fr best results, use 0-5 VDC, ratimetric P499 Electrnic Pressure Transducers. Ratimetric transducers vary the signal vltage frm 10-90% f the 5 VDC supply pwer as the pressure ges frm minimum t maximum f the transducer rating. Nte: Nn-ratimetric transducers generate mre errr than ratimetric transducers. 0-10 VDC P499 transducers are nt ratimetric. The J7 jumper psitin sets the input signal vltage range. Install the J7 jumper when using a 0-5 VDC transducer. Remve the J7 jumper when using a 0-10 VDC transducer. Nte: Applicatins using 0-10 VDC transducers require a separate 15 VDC pwer supply. The J3 jumper psitin establishes the lw r high pressure range f P1 (Table 9). P1 adjusts the pressure setpint and establishes the pressure value at which the VFD66 cntrls drive the fan mtr at maximum speed. P2 adjusts the prprtinal band ver which fan mtr speed is cntrlled. Figure 13 illustrates J3, P1, and P2 settings in Electrnic Pressure Transducer Input mde with a P499 transducer (0-500 psi). If the jumper n J3 is in the remved psitin, P1 adjusts the setpint between 200-350 psi. The fan mtr starts when pressure reaches 200 psi (Setpint Prprtinal Band) and maximum mtr speed (100% RPM) is reached at 250 psi (Setpint). 100% 50% RPM (200 psi) (250 psi) Prprtinal Band Set by P2 25 100 psi (50 psi) Pressure Setpint Set by P1 and J3 Figure 13: Electrnic Pressure Transducer Input Mde, 0-500 psi P499 Transducer 10 VFD66 Series Cndenser Fan Speed Cntrls Prduct/Technical Bulletin
Table 9: Electrnic Pressure Transducer Input Mde J2 Jumper Psitin J3 Jumper Psitin P1: Setpint Range P2: Prprtinal Band Pressure Range 0-5 VDC Pressure Transducer Prduct Cde Numbers 1 Remved Installed 16-44 psi Remved Remved 40-70 psi Remved Installed 32-88 psi Remved Remved 80-140 psi Remved Installed 80-220 psi Remved Remved 200-350 psi Remved Installed 120-330 psi Remved Remved 300-525 psi Remved Installed 16-44% f range Remved Remved 40-70% f range 5-20 psi 0-100 psi P499RAP-101K P499RCP-101K 10-40 psi 0-200 psi P499RAP-102K 25-100 psi 0-500 psi P499RAP-105K P499RCP-105K 38-150 psi 0-750 psi P499RAP-107K P499RCP-107K 5-20% f range Unknwn Other 1. Prduct cde numbers ending in K are kit mdels that include a single P499 transducer mdel and a WHA-PKD3-200C wiring harness. T rder a single P499 transducer mdel withut a WHA-PKD3-200C wiring harness, replace the K with a C at the end f the P499 prduct cde number. See Table 13 fr mre infrmatin n P499 mdels and wiring harnesses. Operatin The VFD66 cntrls feature tw diagnstic LEDs: POWER and ALARM. (See Figure 14.) The POWER LED illuminates when pwer is applied t the VFD66 cntrls. When pwer is discnnected frm the VFD66 cntrls, this LED remains illuminated while the pwer supply capacitrs discharge. If the mtr is nt running when pwer is remved, the LED may remain illuminated fr up t 5 minutes, while the capacitrs discharge. The ALARM LED indicates fault cnditins and prvides diagnstic infrmatin. Cnstant illuminatin f this LED indicates that the mtr is verladed and the VFD66 cntrl shuts dwn the mtr. When the ALARM LED flashes, the VFD66 cntrl has shut dwn the mtr. The number f times the ALARM LED flashes indicates the cause f the fault. (See Trubleshting.) Trubleshting If the VFD66 cntrl prvides reduced utput vltage and frequency, see Undervltage Operatin. If the VFD66 cntrl perates in anther unexpected manner, see Undervltage Operatin. Undervltage Operatin If the supply vltage drps belw 60% f nminal, the VFD66 cntrl stps the mtr until the vltage returns t r rises abve 60%. If the supply vltage is between 60% and 100% f nminal, the VFD66 cntrl adjusts the utput vltage and frequency t avid damaging the mtr. The VFD66 cntrl adjusts the utput frequency t match the available input pwer. (See Figure 15 and Figure 16.) POWER LED (Green) ALARM LED (Red) Figure 14: LED Display VFD66 Series Cndenser Fan Speed Cntrls Prduct/Technical Bulletin 11
Output Vltage (VAC) 230 220 210 220 210 200 200 190 190 180 180 170 170 160 160 Input 150 150 Vltage (VAC) 140 138 130 120 35 40 45 50 55 60 Output Frequency (Hz) 230 Figure 15: Output Vltage and Frequency vs. Input Pwer, 208/230 VAC Output Vltage (VAC) 460 440 420 460 440 420 400 400 380 380 360 360 340 340 320 320 Input 300 300 Vltage (VAC) 280 276 260 240 35 40 45 50 55 60 Output Frequency (Hz) Figure 16: Output Vltage and Frequency vs. Input Pwer, 400/460 VAC Examples These examples use a VFD66 cntrl rated fr 400/460 VAC at 50/60 Hz. The cntrl is used in Nrth America, s the maximum supply vltage is 460 VAC at 60 Hz. If the supply vltage is 460 VAC (100% f 460 VAC), the VFD66 cntrl runs the mtr at full speed (460 VAC at 60 Hz). If the supply vltage drps t 368 VAC (80% f 460 VAC), the VFD66 cntrl can nly prvide 368 VAC and the cntrl reduces the utput frequency t 53 Hz. If the supply vltage drps t 276 VAC (60% f 460 VAC), the VFD66 cntrl can nly prvide If the supply vltage drps t 276 VAC (60% f 460 VAC), the VFD66 cntrl can nly prvide 276 VAC and the cntrl reduces the utput frequency t 40 Hz. If the supply vltage drps belw 276 VAC (60% f 460 VAC), then the VFD66 cntrl stps the mtr and des nt restart it until the supply vltage rises t at least 276 VAC. Unexpected Operatin If the VFD66 cntrl perates in an unexpected manner, check the jumper psitin n jumper blcks J7 and J8. See Figure 3, Table 10, and Table 11 fr pssible peratin scenaris when the jumper psitin is nt crrect fr the input device cnnected t the VFD66. Table 10: Pssible Operatin Scenaris Related t Jumper Blck J7 If the cntrl is set fr. 0-10 VDC (J7 jumper installed) 0-5 VDC (J7 jumper remved) And if the cntrl receives. The result is 0-5 VDC the VFD66 cntrl nly drives the mtr at half f the full mtr speed. 0-10 VDC the VFD66 cntrl nly uses 0-5 VDC and the mtr reaches full speed when the input signal is at 5 VDC. Table 11: Pssible Operatin Scenaris Related t Jumper Blck J8 If the cntrl is set fr. ne input (J8 installed) ne input (J8 installed) tw inputs (J8 remved) tw inputs (J8 remved) And input devices are used tw nne ne nne The result is. the secnd input device is ignred. the VFD66 cntrl runs the mtr at full speed nly. the VFD66 cntrl runs the mtr at full speed. the VFD66 cntrl runs the mtr at full speed nly. Shutdwn The ALARM LED indicates fault cnditins and prvides diagnstic infrmatin. Cnstant illuminatin f this LED indicates that the mtr is verladed and the VFD66 cntrl shuts dwn the mtr. When the ALARM LED flashes, the VFD66 cntrl has shut dwn the mtr. The number f times the ALARM LED flashes indicates the cause f the fault. See Table 12. 12 VFD66 Series Cndenser Fan Speed Cntrls Prduct/Technical Bulletin
After shutdwn, there is a 30-secnd time delay befre the VFD66 cntrl initiates an autmatic restart. The result is ne f the fllwing: If the fault cnditin is crrected, the VFD66 cntrl cntinues t perate. After 500 secnds, the fault rutine resets autmatically. If the fault persists, the VFD66 cntrls lck ut again, requiring reset. Resetting a Lcked-Out VFD66 Cntrl T reset a lcked-ut VFD66 cntrl, fllw the prcedure belw: 1. Discnnect pwer frm the VFD66 cntrl. 2. Wait 5 minutes t allw the internal capacitrs t fully discharge. 3. Reapply pwer t the VFD66 cntrl. Table 12: Fault Cnditins Red Alarm LED Flashes Cnditin Definitin Pssible Cause Slutin One Tw Three Fur Five Over Current Over Vltage Mtr Overlad nt used Pulse Width Mdulatin Generatr Fault Fault trips if utput current mmentarily exceeds apprximately 200% f utput current rating. Fault trips if vltage exceeds 123% f nminal. Trips if utput current is 110% fr 1 minute. Trips n detectin f abnrmal micrprcessr peratin. Shrt in mtr r leads VFD66 cntrl is trying t accelerate lad t quickly r lad is t large. Input vltage is t high. VFD66 cntrl deceleratin time is shrter than time needed t stp the lad. Mechanical prblems Excessive mtr current Mtr winding failure Internal fault Check mtr and wiring. Install jumper n J4 t slw acceleratin/deceleratin rate. Ensure that the input vltage matches the rating f the mdel f the VFD66 cntrl. Install the jumper n J4 t slw acceleratin/deceleratin rate. Inspect fr mechanical prblems. If verlad is cntinuus, VFD66 cntrl and mtr with higher ratings may be required. Check mtr specificatins. Discnnect mtr frm VFD66 cntrl. Ensure that resistance f each mtr winding is within 5% f each ther. If mtr windings are defective, replace mtr. Shut ff pwer. Wait 5 minutes. Reapply pwer. If prblem persists, replace VFD66 cntrl. Six Lgic Fault Internal circuitry fault Internal fault Shut ff pwer. Wait 5 minutes. Reapply pwer. If prblem persists, replace VFD66 cntrl. VFD66 Series Cndenser Fan Speed Cntrls Prduct/Technical Bulletin 13
Selecting a Mtr IMPORTANT: D nt exceed the VFD66 cntrl s maximum utput ampere rating. Exceeding the cntrl s maximum utput ampere rating can cause the VFD66 cntrl t shut dwn n an verlad fault. The VFD66 cntrl allws the mtr t develp trque that varies with the current. The mtr prvides maximum trque at its maximum current draw. Use these guidelines t select the prper mtr fr use with the VFD66 cntrl.! CAUTION: Risk f Prperty Damage. Use nly three phase mtrs apprved by the manufacturer fr speed cntrl applicatins with the VFD66 Cntrl. Failure t use a three phase mtr may damage the mtr and ther prperty. Required Mtr Specificatins Mtrs used with the VFD66 Series Cntrls must: have variable trque peratin be UL Recgnized and CSA Certified, r equivalent be AC inductin 3-phase mtrs be rated fr 208/230 VAC, 60 Hz (230 VAC, 50 Hz) r 460 VAC, 60 Hz (400 VAC, 50 Hz) have ball bearings have an Inverter Rating (400/460 VAC mtrs) have Insulatin Class F r better On 400/460 VAC mdels, the mtr insulatin system must be deemed suitable by the mtr manufacturer fr use n PWM (Pulse Width Mdulated) IGBT (Insulated Gate Biplar Transistr) variable frequency drives. These are als referred t as inverter-rated mtrs. The VFD66 cntrls are suitable fr use with thermally prtected mtrs r the like intended by their manufacturer fr fan speed mdulating applicatins. Multiple Mtrs A VFD66 cntrl can cntrl multiple mtrs; hwever, the sum f the Full Lad Amperes (FLA) ratings fr the mtrs must nt exceed the maximum utput amperage rating f the VFD66 cntrl, including any de-rating due t altitude and/r temperature. Ordering Infrmatin T select the prper mdel f the VFD66 cntrl fr a specific applicatin: 1. Lcate the nameplate (dataplate) n the mtrs intended fr use with the VFD66 cntrl. 400/460 VAC mtrs fr use with the VFD66 cntrls must be inverter-rated mtrs. See Selecting a Mtr fr further infrmatin. 2. Identify the FLA ratings f each mtr t be cntrlled by the VFD66 cntrl. If mre than ne mtr will be cntrlled, add the ratings f all the mtrs t determine the ttal FLA. 3. Adjust the VFD66 cntrl s current rating fr temperature and altitude. See De-Rating the VFD66 Cntrl fr High Temperatures and High Altitudes. 4. Cmpare the sum f the amperage draw f the mtrs t the adjusted current rating f the VFD66 cntrl. If the current required is between tw VFD66 cntrl mdels, select the mdel with the higher amperage rating. 5. Cnfigure the prduct number f the desired VFD66 cntrl by adding the apprpriate 3-letter suffix t VFD66. See fr prduct number cnfiguratin. See Table 15 fr standard mdels. See Table 13 fr input devices and ther accessries. Fr example, a VFD66BAA wuld be a VFD66 cntrl rated at 1.8 amperes, 460 VAC at 60 Hz (B), NEMA 1 enclsure (A), Dual analg input signal (A). Cntact Jhnsn Cntrls/PENN applicatin engineering at 1-800-275-5676 fr mre infrmatin. 14 VFD66 Series Cndenser Fan Speed Cntrls Prduct/Technical Bulletin
Accessries Table 13 lists the recmmended input devices and ther accessries used with the VFD66 cntrls and available frm Jhnsn Cntrls/PENN. Fr applicatins that require 0-10 VDC pressure transducers, refer t the P499 Series Electrnic Pressure Transducers Prduct/Technical Bulletin (LIT-12011190) fr mre infrmatin n available 0-10 VDC mdels. Table 13: Pressure Transducers, Temperature Cntrls, and Other Accessries fr VFD66 Series Cntrls Prduct Cde Number Descriptin Accessry Infrmatin P35AG-9200R P499RAP-101K P499RCP-101K P499RAP-102K P499RAP-105K P499RCP-105K P499RAP-107K P499RCP-107K WHA-PKD3-200C WHA-PKD3-400C WHA-PKD3-600C A350PS-1C A350PS-1C VFD66-CVR-1C Pressure Transducer 0-350 psi range One Electrnic Pressure Transducer (0-100 psi range) and ne WHA-PKD3-200C Wire Harness One Electrnic Pressure Transducer (0-200 psi range) and ne WHA-PKD3-200C Wire Harness One Electrnic Pressure Transducer (0-500 psi range) and WHA-PKD3-200C Wire Harness One Electrnic Pressure Transducer, (0-750 psi range) and ne WHA-PKD3-200C Wire Harness Wire Harness with pigtail leads, 6-1/2 ft (2 m) Wire Harness with pigtail leads, 13 ft (4 m) Wire Harness with pigtail leads, 19-5/8 ft (6 m) Prprtinal Plus Integral Temperature Cntrl Prprtinal Plus Integral Pressure Cntrl External Ptentimeter Replacement Cver Refer t P35 Pressure Transducer and VFD66 Cntrl Applicatin Nte (LIT-121418) fr mre infrmatin. Prduct cde numbers ending in K are P499 kit mdels that include ne P499 transducer mdel and ne WHA-PKD3-200C (6-1/2 ft [2 m]) wiring harness. T rder a single P499 transducer mdel (withut a WHA- PKD3-200C wiring harness), replace the K with a C at the end f the P499 prduct cde number. P499RAP type mdels are 0-5 VDC ratimetric pressure transducers with an 1/8 in. #27 NPT male/external thread (Style 49) fitting. P499RCP type mdels are 0-5 VDC ratimetric pressure transducers with a 1/4 in. SAE 45º Flare female/internal thread (7/16-20UNF) with valve depressr (Style 47) fitting. Refer t the P499 Series Electrnic Pressure Transducers Prduct/Technical Bulletin (LIT-12011190) fr mre infrmatin n P499 pressure transducer mdels and the assciated wire harnesses. Refer t the System 350TM A350P Electrnic Prprtinal Plus Integral Temperature Cntrl Prduct/Technical Bulletin (LIT-930020) fr mre infrmatin. Refer t the System 350TM P352PN Electrnic Prprtinal Plus Integral Pressure Cntrls fr PSI Applicatins Prduct/Technical Bulletin (LIT-930044) fr mre infrmatin. Refer t the Installing the External Ptentimeter Replacement Cver Applicatin Nte (LIT-121419) fr mre infrmatin. VFD66 Series Cndenser Fan Speed Cntrls Prduct/Technical Bulletin 15
Table 14: Ordering Infrmatin Matrix (Nt all cmbinatins are pssible.) VFD66 Cndenser Fan Speed Cntrls Series A 208/230 VAC, 60 Hz (230 VAC, 50 Hz), 4.0 amperes 1 B 460 VAC, 60 Hz (400 VAC, 50 Hz), 1.8 amperes 1 C 208/230 VAC, 60 Hz (230 VAC, 50 Hz), 7.5 amperes 1 D 460 VAC, 60 Hz (400 VAC, 50 Hz), 3.6 amperes 1 E 208/230 VAC, 60 Hz (230 VAC, 50 Hz), 10.6 amperes 1 F 460 VAC, 60 Hz (400 VAC, 50 Hz), 5.5 amperes 1 A NEMA 1 Enclsure B NEMA 1 Enclsure with Fan E NEMA 4 Enclsure is nt currently available. A E 0-5 VDC r 0-10 VDC Dual Analg Input Signal 0-5 VDC r 0-10 VDC Dual Analg Input Signal with Alarm Output 1. Maximum utput ampere ratings. See De-Rating the VFD66 Cntrl fr High Temperatures and High Altitudes fr temperature and altitude effects n VFD66 cntrl ratings. Table 15: Ordering Table fr NEMA 1 Enclsure Mdels Vltage Rating Ampere Prduct Cde Numbers Rating 1 Cntrl Only Cntrl with One P35 Transducer Included Cntrl Only with Alarm Output 208/230 VAC, 60 Hz 4.0 VFD66AAA-1C VFD66AAA-100C VFD66AAE-1C (230 VAC, 50 Hz) 7.5 VFD66CAA-1C VFD66CAA-100C VFD66CAE-1C 10.6 VFD66EBA-1C 2 VFD66EBA-100C 2 VFD66EBE-1C 2 460 VAC, 60 Hz 1.8 VFD66BAA-1C VFD66BAA-100C N/A (400 VAC, 50 Hz) 3.6 VFD66DAA-1C VFD66DAA-100C VFD66DAE-1C 5.5 VFD66FBA-1C 2 VFD66FBA-100C 2 VFD66FBE-1C 2 1. Maximum utput ampere rating shwn. See De-Rating the VFD66 Cntrl fr High Temperatures and High Altitudes fr temperature and altitude effects n rating. 2. NEMA 1 Enclsure with Fan Repairs and Replacement Field repairs f the VFD66 cntrl shuld nt be made. Fr a replacement VFD66 cntrl r input devices, cntact yur lcal Jhnsn Cntrls/PENN distributr. 16 VFD66 Series Cndenser Fan Speed Cntrls Prduct/Technical Bulletin
Technical Specificatins Prduct Input Pwer Output Vltage/Frequency Pulse Width Mdulatin Carrier Frequency Duty Overlad Capacity Maximum Output Ampere Limit Acceleratin/Deceleratin Start/Stp Lead Length VFD66 Series Cndenser Fan Speed Cntrls 208/230 VAC r 460 VAC @ 60 Hz (230 VAC r 400 VAC @ 50 Hz) 208/230 VAC r 460 VAC @ 60 Hz (230 VAC r 400 VAC @ 50 Hz) 2.3 khz Cntinuus 110% f ampere rating fr 1 minute 110% f ampere rating, nn-adjustable Selectable - 5 secnds r 30 secnds Line start with single aut-restart 30 secnds after fault Maximum lead length between mtr and VFD66 cntrl is 50 ft (15 m). Ambient Temperature Strage: -40 t 158 F (-40 t 70 C) Operating: -40 t 140 F (-40 t 60 C) See De-Rating the VFD66 Cntrl fr High Temperatures and High Altitudes. Altitude 3,300 ft (1,000 m) maximum withut de-rating maximum utput amperes See De-Rating the VFD66 Cntrl fr High Temperatures and High Altitudes. Relative Humidity 0 t 95% nncndensing (strage and perating) Available Enclsures NEMA 1, UL Type 1 cnvectin cled (Sme are fan cled.) Enclsures have three 1/2-in. trade size cnduit penings. Agency Listings UL Listed, File E184521, Guides NMMS (UL 508C) and NMMS7 (CSA C22.2 N. 14). Emissins Cmpliance FCC (US), DOC (Canada), based n EU testing with Emissins Cmpliance items installed, shwn in Figure 8. EU Directive Cmpliance (CE mark); 72/23/EEC (Lw Vltage Directive) and 89/336/EEC (EMC Directive) cmpliance with Emissins Cmpliance items installed, shwn in Figure 8. Input Devices Jhnsn Cntrls/PENN (A350P, P35, P352P, P499, Perfrmer Rack Cntrllers) Jhnsn Cntrls Metasys system (AHU, DME, DX9100, UNT, VAV) Als wrks with rack cntrllers, electrnic pressure transducers, and ther 0-5 VDC r 0-10 VDC input signal devices made by varius manufacturers. Dimensins (H x W x D) See Figure 2. Shipping Weight NEMA 1 Enclsure mdels 5.6 lb (2.5 kg) NEMA 1 Enlcsure mdels with Optinal Alarm Bard 5.8 lb (2.6 kg) The perfrmance specificatins are nminal and cnfrm t acceptable industry standards. Fr applicatin at cnditins beynd these specificatins, cnsult Jhnsn Cntrls/PENN Refrigeratin Applicatin Engineering at 1-800-275-5676. Jhnsn Cntrls, Inc. shall nt be liable fr damages resulting frm misapplicatin r misuse f its prducts. Building Efficiency 507 E. Michigan Street, Milwaukee, WI 53202 Metasys and Jhnsn Cntrls are registered trademarks f Jhnsn Cntrls, Inc. All ther marks herein are the marks f their respective wners. 2010 Jhnsn Cntrls, Inc. VFD66 Series Cndenser Fan Speed Cntrls Prduct/Technical Bulletin 17