40684 Talbot Line, St. Thomas, Ont., N5P 3T2 Phone: (59) 637-7899 Toll Free: (800) 265-570 Fax: (59) 637-3403 Web Site: www.northstarwindows.com NORTH STR 2-PNEL PTIO DOOR SSEMBLY INSTRUCTIONS I:\PDssembly\2Panel\CovPg.doc - 2/7/06
TWO PNEL PTIO DOOR HRDWRE LIST QTY. DESCRIPTION 2 645.2090 ROLLER SSEMBLY QTY. DESCRIPTION 2 580.645 #0 x 2-/2" P. H. ZINC 4 2 645.300 ROLLER SHIMS 645.3030 HED GSKET (LH & RH) QTY. DESCRIPTION 645.5200 INTERIOR HNDLE, SCREWS & LEVER 6 580.386 #8 x 2-/2" R. H. W. ZINC 2 580.65 #0 x 3/4" F. H. ZINC 2 645.3020 SILL GSKET (LH & RH) 645.5220 EXTERIOR HNDLE 5 580.090 #6 x 3/4" F. H. WHITE 645.3000 OPERTING PNEL SEL 580.30 #8 x /2" P. H CMTP ZINC 645.5435 INTERLOCK END CP L 580.0930 #5 x /2" F. H. ZINC 645.5430 INTERLOCK END CP R 645.5260 SINGLE POINT LOCK & KEEPER 4 950.090 HOLE PLUG 645. 5640 SILL INTERLOCK DUST PLUG " x 3" 645.5460 SSH BUMPER (HED) 575.036 HED INTERLOCK DUST PLUG /2" x -/2" 645. 5550 SSH BUMPER (SILL) 645.2085 HED DUST PLUG 2/2/04
STEP SLIDE FIXED SSH SUPPORT INTO SILL S INDICTED 2-PNEL PTIO DOOR SSEMBLY INSTRUCTIONS STEP 2 REMOVE PROTECTIVE FILM FROM HED GSKETS ND PPLY TO BOTH SIDE JMBS. PPLY SILICONE TO THE LEG LOCTION SHOW N ON ECH SIDE JMB ND FSTEN USING #8 x 2-/2 R. S. W. SCREW S. B DETIL B STEP 3 REMOVE PROTECTIVE FILM FROM SILL GSKETS ND PPLY TO BOTH SIDE JMBS ND FSTEN SIDE JMB TO SILL USING #8 x 2-/2 R. S. W. SCREW S. /0/04 P.
IF SSEMBLED T JOB SITE, TEMPORRILY PIN FRME IN OPENING. STEP 4 DETERMINE OPERTION OF DOOR (XO OR OX). IF OPPOSITE OPERTION IS REQUIRED SLIDE FIXED PNEL SUPPORT TO OPPOSITE SIDE. FOR PNEL ORIENTTION RED LBEL ON EDGE OF PNEL, ENSURING GLSS STOPS RE TO UNIT INTERIOR. INSERT FIXED PNEL S INDICTED ND PLCE IT ON FIXED PNEL SUPPORT ND SLIDE INTO SIDE JMB POCKET FIXED PNEL INSTLLTION STEP 5 PPLY SILICONE ON BOTTOM ND SIDES OF " x 3" DUST PLUG PLTE ND PLCE ON SILL FLUSH WITH FIXED PNEL SUPPORT S INDICTED IN. FSTEN WITH #6 x 3/4 F. H. SCREW THRU CENTER OF PLUG USING RUBBER MLLET INSTLL INTERLOCK BEFORE SECURING FIXED PNEL WITH 4 - #6 x 3/4" F. H. SCREWS THRU FRME WETHER STRIP GROOVE S INDICTED. MKE SURE HED JMB IS TIGHT GINST THE TOP OF THE INTERLOCK, THT THE FIXED PNEL ND FRME RE SQURE BEFORE FSTENING. COMPLETE NCHORING OF UNIT FRME ENSURING UNIT IS SQURE, PLUMB ND LEVEL. PNEL ORIENTTION LBEL B /0/04 DETIL B P. 2
STEP 7 FTER FRME IS INSTLLED IN OPENING, INSTLL LTCH KEEPER USING 2 #0 x 2-/2" P. H. SCREWS T MRKED LOCTIONS INTO STUD. IF USING MULTI-POINT HRDWRE FSTEN KEEPER WITH 2 #0 x 3/4" ND 2 #0 x 2-/2" P. H. SCREWS. STEP 6 PPLY /2" x -/2" INTERLOCK SEL ON UNDERSIDE OF HED JMB S INDICTED. B DETIL B STEP 8 INSTLL SCREEN LTCH KEEPER USING 2 #5 x 3/4" P. H. SCREWS ON MRKED LOCTIONS. C DETIL C STEP 9 PPLY OPERTING PNEL FOM SEL 2/2/04 P. 3
B STEP INSTLL OPERTING PNEL INTO FRME. STEP 0 PEEL ND STICK ROLLER SUPPORT FOM PDS INSIDE OF BOTTOM RIL ND INSERT ROLLER SSEMBLIES (NO SCREWS REQUIRED). PPLY BED OF SILICONE FULL LENGTH TO UNDERSIDE EXTERIOR EDGE WHERE WETHER-STRIP DPTOR SNP IN LEG CONTCTS SSH. SILICONE BOTTOM RIL CROSS ENDS TO COMPLETELY SEL OFF ECH END BETWEEN SSH ND WETHER-STRIP DPTER. NEXT SNP SSH WETHER STRIP DPTOR INTO PLCE TO SECURE ROLLER SSEMBLIES ND FSTEN WITH #5 x /2" F. H. SCREW T MIDPOINT OUTSIDE EDGE ON 45 DEGREE NGLE S SHOWN. (NOT IN ROLLER TRCK PTH) SILICONE LTCH DJUSTMENT SCREW 2/2/04 #5 x /2" F. H. SCREW DETIL B STEP 2 INSERT LOCK WITH LTCH ENGGEMENT UPWRD ND FSTEN WITH 2 #0 x 3/4" F. H. SCREWS. INSERT THUMB LEVER S INDICTED, ND INSTLL HNDLES ENSURING SCREWS RE ON THE INTERIOR OF DOOR PNEL.(STNDRD SINGLE POINT HRDWRE SHOWN) P. 4
STEP 3 SLIDE OPERTING PNEL TO THE CLOSED POSITION. INSERT DUST PLUG INTO HED JMB POCKET WITH SCREW HOLE TOWRDS INTERIOR ND SLIDE INTO POSITION SO WOOL PILE IS FLUSH WITH EDGE. OF DOOR PNEL. FSTEN WITH #8 x /2" P. H. SCREW. DUST PLUG /0/04 STEP 4 PLCE SMLL BED OF SILICONE IN BOTTOM INTERLOCK OPENING. INSERT END CP S SHOWN. INSTLL INTERLOCK ON OPERTING PNEL S INDICTED. ENSURE INTERLOCK IS FLUSH WITH BOTTOM OF WETHERSTRIP DPTOR. ( RIGHT ND LEFT END CP IS PROVIDED FOR REVERSIBILITY OF DOOR) STEP 5 DJUST ROLLERS, ENSURING PNEL IS SQURE TO JMB ND CLER OF TRCK, PRIOR TO INSERTING HOLE PLUGS. FTER LOCK ND KEEPER RE LIGNED, IN ND OUT DJUSTMENT MY BE MDE BY TURNING LTCH SCREW S SHOWN IN STEP 3. P. 5
STEP 6 INSERT SCREEN PNEL INTO HED TRCK, ND BOTTOM ONTO SCREEN SILL TRCK. STEP 7 SECURE SCREEN BY DJUSTING TOP ND BOTTOM ROLLERS WITH DJUSTMENT SCREWS FOR SMOOTH OPERTION. P. 6 /0/04
STEP 8 INSTLL OPERTING PNEL STOP INTERIOR ND EXTERIOR TRIM INTERIOR VIEW EXTERIOR VIEW STEP 9 INSERT POCKET COVER IN SIDE JMB S INDICTED. (OPTIONL ON WHITE DOORS) STEP 20 INSERT HED JMB POCKET COVER ND THEN SIDE JMB POCKET COVER S INDICTED. (OPTIONL ON WHITE DOORS) 06/28/05 STEP 2 INSERT SSH BUMPER (SILL) S SHOWN. P. 7
NILING FIN INSTLLTION INSTRUCTIONS PRIOR TO INSTLLING NILING FIN PPLY /8" BED OF SILICONE T THIS LOCTION. FULL LENGTH OF HED & SIDE JMBS PPLY SILICONE TO END JOINT ON ECH NILING FIN. B DETIL B PPLY SILICONE ON JOINT //04
PTIO DOOR INSTLLTION INSTRUCTIONS STEP LEVEL BSE ND SQURE OPENING IS CRITICL FOR THE PERFORMNCE OF THE DOOR. PPLY TWO BEDS OF SILICONE ON BSE, " IN FROM INTERIOR ND EXTERIOR EDGE OF SILL BEFORE INSTLLING DOOR. STEP 2 PLCE DOOR FRME INTO OPENING S SHOWN, ENSURING SILICONE FORMS GOOD SEL BETWEEN FLOOR ND DOOR SILL. (DOOR MY LSO BE INSTLLED FULLY SSEMBLED) //04 P.
STEP 3 SHIM SIDE JMBS IN THREE PLCES S SHOWN ND FSTEN TOP ND BOTTOM WITH #0 x 2-/2" P. H. SCREWS IN V GROOVE S SHOWN IN DETIL "B". PLCE MIDDLE SHIM IN LINE WITH MRKED LOCTIONS FOR LOCK KEEPER. FSTEN SIDE JMB ND KEEPER USING #0 x 2-/2" P. H. SCREWS S SHOWN IN DETIL "". FSTEN HED JMB FTER FIXED PNEL ND INTERLOCK RE INSTLLED. (REFER TO DOOR SSEMBLY INSTRUCTIONS FOR DETILS) STEP 4 TRIM EXCESS WOOD SHIMS ND LOOSELY FILL CVITY BETWEEN JMBS ND OPENING WITH FIBER INSULTION. PPLY QULITY EXTERIOR GRDE CULKING TO THE EXTERIOR FRME CVITY BETWEEN DOOR FRME ND OPENING SINGLE POINT LOCK KEEPER B //04 DETIL B P. 2