SELECTION AND PREPARATION OF SUBSTRATES

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592 TECHNICAL DATASHEET 7-538 / 7-539 SELEMIX DIRECT GLOSS TOPCOATS PRODUCT DESCRIPTION Selemix Direct Gloss are polyurethane coatings based on PU 2K technology, which can be applied direct onto substrates giving gloss levels of approximately 80 to 85% at 60 Gloss. The product characteristics are: - One layer system. - High thickness: up to 160µm wet film. - Can be sprayed with airless, air-assisted airless, conventional, or HVLP methods - Good adhesion on various substrates such as bare steel, aluminium, galvanised steel, fibre reinforced plastic. - High coverage due to highly concentrated pigment pastes. Selemix Direct is <420g/L VOC when using the HS Hardener 9-075 in airless and air assisted airless modes. PRODUCTS 2 Binders :. For white and pastel colours: For other colours: 7-539 Direct Binder GL 80% Light colours 7-538 Direct Binder GL 80% Note: Gloss levels quoted are within +/- 10% depending upon colour 3 Hardeners : 9-070 Direct Hardener 9-080 Acrylic Hardener 9-075 HS Direct Hardener 2 Thinners : 1-480 Direct Thinner 1-470 Extra Slow Thinner SELECTION AND PREPARATION OF SUBSTRATES Substrate Cast Iron Bare steel Phosphated steel Galvanized steel Light alloys Aluminium Fiber reinforced plastic Sand P80-120 (dry) P80-120(dry) or shot blast Scotch brite Scotch brite P280-320 (dry) P280-320 (dry) P240 (dry) Degrease All surfaces should be thoroughly degreased using the appropriate cleaner 1

APPLICATION GUIDE USING 9-070 or 9-080 HARDENERS Tinting Ratio By weight : White and pastel colours Binder: 95 Tinters: 5 AIR ASSISTED Mixing ratio: Volume Weight Mixed col. 4 vol. 1000 9-070/9-080 1 vol. 200 1-4XX** 1 vol 200 Other Colours Binder: 85 Tinters: 15 Volume Weight Mixed col. 4 vol. 1000 9-070/9-080 1 vol. 200 1-4XX** 1.2-1.5 vol 200-250 Notes: 9-080 hardener is recommended for air-drying overnight. 1-480 Thinner can be used for application temperatures below 25 C. 1-470 Extra Slow thinner is recommended for application temperatures above 25 C. Stir in Hardener after addition before adding thinner and then stir again. viscosity: 25-30 sec 20-25 sec Pot life at 20 C: gun set up: pressure: 2-3 hours 3 hours 11-13 thou tips Nozzle =1.8 mm 100-140 bar 70-100 bar Standard 3-4 bar HVLP 2 bar Air cap pressure: 2-2.5 bar Number of coats: Flash off between coats 1-2 2-3 15-20 minutes 15-20 minutes Total dry film build : Higher thickness can be achieved with additional coats This may extend the drying time 2

APPLICATION GUIDE USING 9-070 or 9-080 HARDENERS Drying times at 20 C : dust free : tack free : hard dry stoving : 1,5-2 hours 45 min at 60 C 2 hours 45mn at 60 C Recoatability: Colour: Selemix Direct Topcoats can be overcoated without sanding, with themselves 10 days after drying and up to 5 months after drying. It is extremely important that the surface is thoroughly cleaned before overcoating. Check colour and gloss before use APPLICATION GUIDE USING 9-075 HARDENER AIR ASSISTED Mixing ratio: Volume Weight Mixed col. 6 vol. 1000 9-075 1 vol. 130 1-4XX** 0.7 vol. 100 Volume Weight Mixed col. 6 vol. 1000 9-075 1 vol. 130 1-4XX** 1.5 vol. 250 Notes: 1-480 Thinner can be used for application temperatures below 25 C. 1-470 Extra Slow thinner is recommended for application temperatures above 25 C. Stir in Hardener after addition before adding thinner and then stir again. viscosity: 25-35 sec 20-25 sec Pot life at 20 C: gun set up: pressure: 2-3 hours * 2-3 hours * 11-13 thou tips Nozzle = 1.8 mm 100-140 bar 70-100 bar Standard 3-4 bar HVLP 2 bar Air cap pressure: 2-2.5 bar 3

APPLICATION GUIDE USING 9-075 HARDENER Number of coats: Flash off between coats Total dry film build : 1-2 15-20 minutes Higher thickness can be achieved with additional coats This may extend the drying time 2 15-20 minutes Drying times at 20 C : dust free : tack free : hard dry stoving : 6 hours 45 mins at 60 C 6 hours 45 mins at 60 C Recoatability: Selemix Direct Topcoats can be overcoated without sanding, with themselves 10 days after drying and up to 5 months after drying. It is extremely important that the surface is thoroughly cleaned before overcoating. Colour: Check colour and gloss before use TECHNICAL DATA VOC : Solid content : Theoretical coverage in m²/ Lt of ready to spray product & AIR ASSISTED 490-500 g/l ready for use 58-60% 5.6 m²/l dry film thickness:80µm 500-510 g/l ready for use 56-58% 5.2 m²/l dry film thickness:80µm 4

VOC EU REGULATIONS The EU limit value for this product when used with 9-070 or 9-080 hardeners (product category: IIA(j)) ready to use form is max. 550 g/l of VOC (from 1/1/2007) and 500 gr/lt of VOC (from 1/1/2010). The VOC content of this product in ready to use form is max. 500 g/l except for conventional applications where VOC content is max 550 g/l. The EU limit value for this product when used with 9-075 hardener (product category: IIA(j)) ready to use form is max. 550 g/l of VOC (from 1/1/2007) and 500 gr/lt of VOC (from 1/1/2010). The VOC content of this product in ready to use form is max. 500 g/l except for conventional applications where VOC content is max 550 g/l. HEALTH AND SAFETY For comprehensive Health, Safety and Environmental advice, please refer to the relevant Material Safety Data Sheets and Product can labels. This product is for professional use only. The information given in this sheet is for guidance only. Any person using the product without first making further enquiries as to the stability of the product for the intended purpose does so at his own risk and we can accept no liability for the performance of the product or for any loss or damage (other than death or personal injury resulting from our negligence) arising out of such use. The information contained in this sheet is liable to modification from time to time in the light of our experience and our policy of continuous product development. Drying times quoted are average times at 20 C. Film thickness, humidity and shop temperature can all affect drying times. Selemix System is a brand of PPG Group Selemix Customer Service and Sales Group, Needham Road, Stowmarket, Suffolk, IP14 2AD, England, Tel: 01449 773993, Fax: 01449 771547 5