igh Precision Collet Chuck System CATAO No. Enhanced high precision collet system outperforms conventional ER collet chucks Incredibly low runout will provide dramatic payback by improving machining capability and reducing production costs. ecology &productivity system Economical Power saving Reduced cycle time Extended tool life I Daishowa supports your "ECO" manufacturing. R SPINDE SYSTEM PAT. DUA CONTACT US Patent No. 207 IPUS tools can be used in machining centers with conventional spindles.
SPINDE SYSTEM PAT. DUA CONTACT US Patent No. 207 The total precision of our collet, nut, and body shatter the common standard of ER collet chucks I Daishowa Seiki, known as a world leader in tooling systems, has observed and visited many companies of various size for many years. We have learned from those experiences how the choice of tool holders affects production costs on the shop floor. When an inexpensive tool holder is selected based on a small cost saving, a waste in valuable time and money during production results in higher costs in the long term. The four critical requirements for tool holders are: Clamping force Concentricity Rigidity alance for high spindle speeds y using a tool holder with excellent performance in these four areas, considerable cost reduction is achieved due to longer tool life and reduction of downtime due to tool changes. Also, improvements in machining quality, shorter production time, and longer machine tool life from less cutting vibration. elow is an application for drilling into a steel work piece.90 deep using a.118 diameter carbide drill. 2,00 holes are made with the drill when using a tool holder with.00008 runout accuracy. owever, only 800 holes can be drilled with a tool holder that has.000 runout accuracy. Comparing these holemaking costs at a shop that drills 0 holes per day for 20 working days per month, it is possible to save about $280 each month. Number of holes drilled Number of working days Tool life (holes) Number of tool changes Unit price of tools Tool expenses Time for replacing a tool Machine charge Expenses for replacing a tool Total cost Cost difference Runout Accuracy.00008.000 0 holes/day 20 days/month 2,00 800.0 8.8 $.00 $10.00 $08.00 10 minutes $80.00/hr $0.00 $117. $1.00 $2. $280. 1
The cost performance of tool holders after introduction to the shop floor. Compare the test results of runout accuracy between I s Mega ER rip and a common ER supplier. The test consists of measuring the runout accuracy at 1.98 length on a ø.9 test bar clamped with an ER1 collet. Only I s Mega ER rip can successfully maintain stable accuracy. 1.98 ø.9 I s Mega ER rip is a high quality ER collet chuck that completely satisfies the requirements for tool holders. Each part of the assembly puts together our high precision production technology and our design creativity for collets, clamping nuts and chuck bodies. The ER collet with a 1 taper was developed in 190. In 199 it was adopted as a erman DIN standard and in 200 into an ISO standard. As a result, it has achieved status as the most popular double taper collet worldwide. When it was first introduced to the market 0 years ago, high quality and high performance was measured at a different level due to the common use of high speed steel tools. In modern times, however, high quality is essential for the latest cutting tools such as coated carbide tools, CN, PCD, etc. T.I.R..0012.0010.0008.000.000.0002 0 MAX AVE MIN Company A Every manufacturer needs to recognize all of the challenges and find solutions that will help them in maintaining a competitive edge. Usually there are many simple and economical solutions to minimize downtime and to run their machining operations effectively and efficiently. Our challenge is to recognize issues that waste time and to use a solution that will reward us with profit. We believe that I s Mega ER rip contributes to your company s cost saving without any doubts. To maintain the accuracy of the product, do not mix collets and nuts manufactured by other companies with the body of I s Mega ER rip. Also, it is not possible to reach the original accuracy if collets and nuts manufactured by I are used with other conventional ER chuck bodies. 2
igh precision collet, nut and body that outperforms standard ER systems. Reliable and stable runout accuracy will also tremendously contribute to improving machining capability and cost reduction. igh precision collet chuck system Clamping Range: ø.07" ø.787" R SPINDE SYSTEM PAT. DUA CONTACT US Patent No. 207 I Daishowa supports your "ECO" manufacturing. Economical Power saving Reduced cycle time Extended tool life ecology &productivity system To maintain the accuracy of the system, do not use collets or nuts produced by another company with the chuck body of I s Mega ER rip. Also, it is not possible to reach the original accuracy if collets and nuts made by I are used with other conventional chuck bodies. ERC Collet The ERC collet with the best runout accuracy in the world Measurement standards: In accordance with DIN99 and ISO188 Clamping Range ø.079" ø.9" ø.9" ø.787" DIN / ISO Class 1 Class 2.0009".0009".0009".00079" d The test bar clamped by Mega ER rip is measured at xd. I s Mega ER rip can provide repeatable performance by assembling the precision ERC collets with it s chuck body and clamping nut, resulting in complete harmony of the tool holder assembly. d Within.00012" Runout (Inch).0010.0008.000.000.0002 All collets are inspected twice to guarantee the runout accuracy In 1987, I was the first company in the world to laser mark the collet grade on every collet Each ERC collet is inspected twice (0 and 180 ) at times diameter to guarantee the runout accuracy. The AA grade is marked on only those collets that pass the inspection process for accuracy. Difference in runout accuracy Competitor s ER chuck 0 1 2 Number of measurements
Clamping Nut igh precision nut with builtin thrust ball bearing The ball bearing tapered raceway inside the nut eliminates any torsion where the collet and nut makes contact. This results in a smooth and stable collapse of the collet around the tool and provides for high accuracy and clamping force. Additionally, the slotfree outer diameter increases the rigidity of the nut itself and also prevents vibrations at high speeds. Clamping strength (Ibfft) 100 7 0 2 0 Thrust ball bearings Difference in clamping strength Competitor s ER ER110 ER2012 ER21 ER220 Simplification of the nut tightening operation with the Mega Wrench PAT. The oneway clutch of the Mega Wrench tightens the nut firmly and securely by applying even torque to the outside periphery of nut. The ratchet function greatly helps to simplify and speed up the tightening operation of the nut and prevents injury to the hands of the operator. Precise coolant supply to the cutting edge (Perfect Seal) PAT. MAX. COOANT PRESSURE 1,000 PSI Mega ER Perfect Seal is available for 2 ways of coolant supply: With Through Tools, coolant is supplied from the coolant holes of the cutter (such as drills) and Jet Through directs the coolant around the cutter periphery (such as end mills). oth methods can be adapted with the same Perfect Seal nut according to the desired use. US Patent No. 97817 Through Tools Jet Through MERPS MERPS Sealed nut for center through tools MEA ER PERFECT SEA Nut for jet through tools MEA ER PERFECT JET Tool ody igh rigidity body that increases the contact area of the collet Competitor s ER Short ong y increasing the contact length of the internal taper of chuck bodies, the undesired overhang of the collet is reduced. This modification of the standard improves of the most important requirements for the collet chuck (rigidity, runout accuracy, clamping force). (Conventional DIN collets can also be used.) igh precision prebalanced body The unbalance of the drive keys in the steep taper and SK tool shanks is reduced to a minimum by a prebalancing operation. (Capto tool shanks are also prebalanced) The tool shanks also include tapped holes around the periphery so that precision balancing can be performed with balancing screws. I s dual contact IPUS as standard IPUS CV0/0 SPINDE SYSTEM PAT. DUA CONTACT US Patent No. 207 World Standard All steep taper shanks are produced in accordance with the IPUS dual contact system for taper and flange contact for the possibility to obtain much better performance. IPUS has obtained worldwide patents in 1992 and it is now adopted by most major machine builders worldwide. SK and Capto standards are also available. Chuck bodies with a wide assortment of projections are available for ER rip to answer your application problems and maintain optimum tool length. Manufacturers adopting IPUS Machine builders icensed tool holder 11 manufacturers 7 [As of February, 2010] IPUS is a registered trademark of I Daishowa Seiki. The serial number is marked on each body SKA/100 C/C/C/C8 The runout accuracy greatly affects the tool life The runout accuracy has a great influence on the tool life. The tool life achieved with Mega ER rip is about times the tool life obtained with conventional ER chucks. Competitor s ER Runout of.000" ømm carbide drill 100 steel 12mm depth of cut Number of holes improved by times Runout within.000079"
DIN99 ISO188 MEA ER1 Recommended Clamping Range ERC12AA 2.1AA 2.2AA 2.AA 2.AA 2.AA 2.AA 2.7AA 2.8AA 2.9AA AA.2AA.AA.7AA AA.2AA.AA.7AA AA.2AA.AA.7AA AA.AA 7AA 7.AA 8AA 8.AA 9AA 9.AA 10AA.07.079.079.08.08.087.087.091.091.09.09.098.098.102.102.10.10.110.110.11.108.118.118.128.128.18.18.18.18.17.17.17.17.177.177.187.187.197.197.207.207.217.217.22.217.2.2.2.2.27.27.29.29.1.1.....7.7.9 øa=.0 = 1.08 =.2 Conforms to DIN99 and ISO188 øa 8 ERC Collet All collets are inspected twice to guarantee the runout accuracy of AA quality In 1987, I was the first company in the world to laser mark the collet grade on every collet Each ERC collet is inspected twice (0 and 180 ) at times diameter to guarantee the runout accuracy. The AA grade is marked on only those collets that pass the inspection process for accuracy. ERC20AA.2AA.AA.7AA AA.2AA.AA.7AA AA.2AA.AA.7AA AA.AA 7AA 7.AA 8AA 8.AA 9AA 9.AA 10AA 10.AA 11AA 11.AA 12AA 12.AA 1AA.108.118.118.128.128.18.18.18.18.17.17.17.17.177.177.187.187.197.197.207.207.217.217.22.217.2.2.2.2.27.27.29.29.1.1.....7.7.9.9.1.1.....72.72.92.92.12 øa=.787 = 1.20 =.20 AA ERC2AA.2AA.AA.7AA AA.2AA.AA.7AA AA.2AA.AA.7AA AA.AA 7AA 7.AA 8AA 8.AA 9AA 9.AA 10AA 10.AA 11AA 11.AA 12AA 12.AA 1AA 1.AA 1AA 1.AA 1AA 1.AA 1AA.108.118.118.128.128.18.18.18.18.17.17.17.17.177.177.187.187.197.197.207.207.217.217.22.217.2.2.2.2.27.27.29.29.1.1.....7.7.9.9.1.1.....72.72.92.92.12.12.1.1.1.1.71.71.91.91.10.10.0 øa=.98 = 1.9 =.22 AA AA AA I s ERC collets of I have a maximum clamping capacity of 0.mm/Ø (.020"/Ø). To obtain the best runout accuracy and rigidity, ERC collets for smaller tools have a reduced clamping range. For best results, users should avoid clamping tools with shank diameters less than the recommended clamping range. Caution Recommended Clamping Range Recommended Clamping Range Conventional DIN collets have a clamping range of 1mm/Ø. Never use ERC collets for more than 0.mm/Ø below nominal size. See page 1 for more information regarding compatibility. Within.0000" MEA ER2 ERC2AA.2AA.AA.7AA AA.2AA.AA.7AA AA.2AA.AA.7AA AA.AA 7AA 7.AA 8AA 8.AA 9AA 9.AA 10AA 10.AA 11AA 11.AA 12AA 12.AA 1AA 1.AA 1AA 1.AA 1AA 1.AA 1AA 1.AA 17AA 17.AA 18AA 18.AA 19AA 19.AA 20AA d Within.00012".108.118.118.128.128.18.18.18.18.17.17.17.17.177.177.187.187.197.197.207.207.217.217.22.217.2.2.2.2.27.27.29.29.1.1.....7.7.9.9.1.1.....72.72.92.92.12.12.1.1.1.1.71.71.91.91.10.10.0.0.0.0.70.70.90.90.709.709.728.728.78.78.78.78.787 øa= 1.20 = 1.7 =.282 Collet Concentricity Max. Runout Collet Class At nose At end of test bar AA Within Within.0000".00012" Recommended Clamping Range Caution To maintain the accuracy of the tool assembly, do not use collets and nuts manufactured by another company with the chuck body of I s Mega ER rip. Also, we cannot guarantee the accuracy statement for our collets if they are assembled on the chuck body of another manufacturer.
ERC COET FOR END MIS Just fit collet for end mills Nominal sizes of collets for the most popular end mill shanks reduces the unsupported overhang of the collet when clamped into the chuck body. This increases the rigidity of the tool assembly in the horizontal direction which is very important to end milling operations. Available in both metric and inch sizes. Inch Conform to DIN99 and ISO188 øa 8 Within.0000" d Within.00012" Collet Concentricity Max. Runout Collet Class At nose At end of test bar AA Within Within.0000".00012" MEA ER1 MEA ER2 ERC11/8EAA /1EAA 1/EAA /1EAA /8EAA.12.188.20.12.7 øa=.0 = 1.08 =.11 Metric ERC201/8EAA /1EAA 1/EAA /1EAA /8EAA 7/1EAA 1/2EAA.12.188.20.12.7.8.00 øa=.787 = 1.20 =.1 ERC21/8EAA /1EAA 1/EAA /1EAA /8EAA 7/1EAA 1/2EAA 9/1EAA /8EAA.12.188.20.12.7.8.00..2 øa=.98 = 1.9 =.19 ERC21/8EAA /1EAA 1/EAA /1EAA /8EAA 7/1EAA 1/2EAA 9/1EAA /8EAA /EAA.12.188.20.12.7.8.00..2.70 øa= 1.20 = 1.7 =.17 MEA ER1 MEA ER2 (mm) ERC1EAA EAA EAA EAA 7EAA 8EAA 9EAA 10EAA 7 8 9 10 øa=.0 = 1.08 =.11 (mm) ERC20EAA EAA EAA EAA 7EAA 8EAA 9EAA 10EAA 11EAA 12EAA 7 8 9 10 11 12 øa=.787 = 1.20 =.1 (mm) ERC2EAA EAA EAA EAA 7EAA 8EAA 9EAA 10EAA 11EAA 12EAA 1EAA 1EAA 1EAA 1EAA 7 8 9 10 11 12 1 1 1 1 øa=.98 = 1.9 =.19 (mm) ERC2EAA EAA EAA EAA 7EAA 8EAA 9EAA 10EAA 11EAA 12EAA 1EAA 1EAA 1EAA 1EAA 18EAA 20EAA 7 8 9 10 11 12 1 1 1 1 18 20 øa= 1.20 = 1.7 =.17
MEA ER PERFECT SEA/JET PAT. 1 MAX. COOANT PRESSURE 1,000 PSI 1 2 MEA ER PERFECT SEA MEA ER PERFECT JET Nut for coolant delivery around cutter shank periphery. Through Tools Seal (PS Ring) Jet Through Mega ER Perfect Seal MERPS1000 000 000 000 000 000 000 0070 07007 07080 08008 08090 09009 09100 MERPS20000 000 000 000 000 000 000 0070 07007 07080 08008 08090 09009 09100 10010 110 11011 11120 12012 1210 For Mega ER Perfect Seal (MERPS) Mega ER Perfect Jet MERPS1000 000 000 000 000 000 000 0070 07007 07080 08008 08090 09009 09100 MERPS20000 000 000 000 000 000 000 0070 07007 07080 08008 08090 09009 09100 10010 110 11011 11120 12012 1210 1 2 1 11 12 For Mega ER Perfect Jet (MERPS) 7
Mega ER Perfect Seal Mega ER Perfect Jet MERPS2000 MERPS2000 000 000 000 000 000 000 000 000 000 000 000 000 0070 0070 07007 07007 07080 07080 08008 08008 08090 08090 09009 09009 09100 09100 10010 10010 110 110 11011 11011 11120 11120 12012 12012 1210 1210 1010 1010 1010 MERPS2000 MERPS2000 000 000 000 000 000 000 000 000 000 000 000 000 0070 0070 07007 07007 07080 07080 08008 08008 08090 08090 09009 09009 09100 09100 10010 10010 110 110 11011 11011 11120 11120 12012 12012 1210 1210 1010 1010 1010 10170 170180 180190 190200 See important information on page 7. 1 2 1..72.12.1.91.0.9.709.78.787.827.90.9.98.72.12.1.91.0.9.709.78.787.827.8.90.9.98 1.02 1.0 1.102 1.19 1.18 1.28.2.28.287.20.2.20.2.28.287.07 Cutter Shank Dia..118.18.18.17.17.177.177.197.197.217.217.2.2.2.2.27.27.29.29.1.1.....7.7.9.9.1.1.....72.72.92.92.12.12.1.1.91.91.0.118.18.18.17.17.177.177.197.197.217.217.2.2.2.2.27.27.29.29.1.1.....7.7.9.9.1.1.....72.72.92.92.12.12.1.1.91.91.0.0.9.9.709.709.78.78.787 Collet (Inch) ERC21/8E /1E 1/E /1E /8E 7/1E 1/2E 9/1E /8E ERC21/8E /1E 1/E /1E /8E 7/1E 1/2E 9/1E /8E /E Collet (Metric) ERC2.7..2.7..2.. 7. 7. 7 8 7. 8. 8 9 8. 9. 9 10 9. 10. 10 11 10. 11. 11 12 11. 12. 12 1 12. 1 1 1. 1 1. 1 1. ERC2.7..2.7..2.. 7. 7. 7 8 7. 8. 8 9 8. 9. 9 10 9. 10. 10 11 10. 11. 11 12 11. 12. 12 1 12. 1. 1 1. 1 1. 1 1. 1 17. 17 18. 18 19. 19 20 PS RIN For Mega ER Perfect Seal 1 package contains pcs. (1 size) PS00 00 00 007 0708 Corresponding MERPS MERPS 000, 000 000, 000 000, 000 000, 0070 07007, 07080 PS0809 0910 1011 1112 121 Corresponding MERPS MERPS 08008, 08090 09009, 09100 10010, 10110 11011, 11120 12012, 1210 PS11 11 11 117 1718 1819 1920 Corresponding MERPS MERPS 1010 1010 1010 10170 170180 180190 190200 8
CAT/CV Shank MAX.,000 RPM Coolant through center or flange M X P1.0 Thread for alance Screws Adjusting Screw (optional) 20 PCD 1 CV No. 2 1 PCD CV0= 2.12 CAT CV0 Shank ASME.02009 (IPUS ) IPUS tools can be used in machining centers with conventional spindles. SPINDE SYSTEM PAT. DUA CONTACT US Patent No. 207 CV0MEAER1 MEAER20 MEAER2 MEAER2.2.07.9.108.12.108.0.108.787 1 1 1.78 1. 1.7 1.7 1.7 1.7 1. Mega ER Nut is included. Adjusting screw, collet and wrench must be ordered separately. 2. "" indicates the adjustment length with an adjusting screw.. alance screws are not included.. Mega ER rip is not able to use DIN99 FormA collets and ESX collets.. Weight does not include collet..2 1.0 2.8..9 1.0 2.8.0.9 1.1 2.0.8.1 2 2.2.27.2.2 2.2.27.2.2 2.28.27.2.2 2.2.27.2.2 1.8 1.8 1. 2. 1.7 2. 1.7 2. 1.97 2.8 Nut MERN2 Max RPM,000 2,000 1,000 0,000 2,000 1,000 0,000 1,000 12,000 0,000 1,000 12,000 Weight (lbs).08.0.2.9.0.2.9.18.2.9.0.8.7.0.0.9 Spare Parts Accessories Mega ER Nut Collet Wrench Sealing Nut Mega ER Perfect Seal Adjusting Screw Rubber Cleaner Mega ER rip (mm) MEA ER1 MEA ER2 MERN2 MERPS1 MERPS20 MERPS2 MERPS2 ERC1 ERC20 ERC2 ERC2 MR0 MR MR2 MR0 NA10 NA1 NA1 NA20 M11 M1 M18 M21 1. Please be aware that the rubber seal in the adjusting screw may be stripped off due to high pressure coolant.. SCMER1 SCMER20 SCMER2 SCMER2 Caution To maintain the accuracy of the tool assembly, do not use collets and nuts manufactured by another company with the chuck body of I s Mega ER rip. Also, we cannot guarantee the accuracy statement for our collets if they are assembled on the chuck body of another manufacturer. 9
Coolant through center or flange M X P1.0 Thread for alance Screws Adjusting Screw (optional) 20 PCD 1 CV No. 2 1 PCD CV0=.07 CAT CV0 Shank ASME.02009 (IPUS ) IPUS tools can be used in machining centers with conventional spindles. SPINDE SYSTEM PAT. DUA CONTACT US Patent No. 207 1 1 2 Nut Max RPM Weight (lbs) CV0MEAER1. MEAER20. MEAER2. MEAER2..07.9.108.12.108.0.108.787 1.78 1. 2.7 2.7 2.7 2.7 1. Mega ER Nut is included. Adjusting screw, collet and wrench must be ordered separately. 2. "" indicates the adjustment length with an adjusting screw.. alance screws are not included.. Mega ER rip is not able to use DIN99 FormA collets and ESX collets.. Weight does not include collet..... 1.8.. 1.8.. 1.8.. 1.89.9.7 2.7.2.2 2.7.2.2 2.7.2.2 2.7.2.2 1.9 1.8 1. 2. 1.7 2. 1.97 2.8 MERN2 1,000 18,000 18,000 1,000 17,000 17,000 1,000 1,000 1,000 1,000 8. 8.80 9.02 8.8 9.02 9. 8.80 9. 9.90 9.02 10.12 11.00 Spare Parts Accessories Mega ER Nut Collet Wrench Sealing Nut Mega ER Perfect Seal Adjusting Screw Rubber Cleaner Mega ER rip (mm) MEA ER1 MEA ER2 MERN2 MERPS1 MERPS20 MERPS2 MERPS2 ERC1 ERC20 ERC2 ERC2 MR0 MR MR2 MR0 NA10 NA1 NA1 NA20 M11 M1 M18 M21 1. Please be aware that the rubber seal in the adjusting screw may be stripped off due to high pressure coolant.. SCMER1 SCMER20 SCMER2 SCMER2 Plug Screw for flange through coolant Plug Screw 2.0mm This Plug Screw A (option) prevents coolant leakage through the retention knob. ores on Form are sealed with Plug Screw. (Option) Plug Screw A Code No. CV0FP CV0FP mm Plug Screw 2.0mm *Remove 2 pcs. Plug Screw from end face of flange. *Failure to use the Plug Screw A or other sealing method may result in coolant contamination of the spindle and lead to premature failure or accidents. 10
SK Shank MAX.,000 RPM M X P1.0 Thread for alance Screws Coolant Pipe (optional) Adjusting Screw (optional) 1 SK Form A Shank ISO121 & DIN989 SKAMEAER170 90 1 MEAER2070 90 1 MEAER270 90 1 MEAER27 90 1 Clamping Range.07.9.108.12.108.0.108.787 1. Mega ER Nut is included. Adjusting screw, collet and wrench must be ordered separately. 2. "" indicates the adjustment length with an adjusting screw.. Adjusting screws cannot be used with models marked. 1 1 1.78 1. 2.071 2.071 2.071 2.071 2.7..1.9 2.7..1.9 2.7..1.9 2.9..1.9 1.20 1.929 2.20.701.882 1.20 1.929 2.20.701.882 1.20 2.9.70.921 1.299 1.80 2.1.22.80 SK No. 1.77 1.8 1.8 1.77 1. 1. 2.1 1. 2. 1.77 2. 1.7. 2.17 1.7 2. 1.97 2.0 1.97 2.1 1.97 2.8 Nut MERN2. alance screws are not included.. Coolant pipe must be ordered separately.. Mega ER rip is not able to use DIN99 FormA collets and ESX collets. 7. Weight does not include collet. 1 Max RPM,000,000 2,000 1,000 0,000 0,000 2,000 1,000 0,000 2,000 1,000 10,000 0,000 2,000 1,000 10,000 Weight (lbs) 2.20 2.2 2.2 2.8.08 2.20 2.2 2..08.2 2.2 2..08.7.18 2.8.0.7.0.28 Spare Parts Accessories Mega ER Nut Collet Wrench Sealing Nut Mega ER Perfect Seal Adjusting Screw Rubber Cleaner Mega ER rip (mm) MEA ER1 MEA ER2 MERN2 MERPS1 MERPS20 MERPS2 MERPS2 ERC1 ERC20 ERC2 ERC2 MR0 MR MR2 MR0 NA10 NA1 NA1 NA20 M11 M1 M18 M21 1. Please be aware that the rubber seal in the adjusting screw may be stripped off due to high pressure coolant.. SCMER1 SCMER20 SCMER2 SCMER2 Caution To maintain the accuracy of the tool assembly, do not use collets and nuts manufactured by another company with the chuck body of I s Mega ER rip. Also, we cannot guarantee the accuracy statement for our collets if they are assembled on the chuck body of another manufacturer. 11
M X P1.0 Thread for alance Screws Coolant Pipe (optional) Adjusting Screw (optional) 1 SK100 Form A Shank ISO121 & DIN989 SKA100MEAER17 1 MEAER207 1 MEAER27 1 MEAER280 1 Clamping Range.07.9.108.12.108.0.108.787 1. Mega ER Nut is included. Adjusting screw, collet and wrench must be ordered separately. 2. "" indicates the adjustment length with an adjusting screw.. Adjusting screws cannot be used with models marked. 1 1 1.78 1..... 2.9.1.9 2.9.1.9 2.9.1.9.10.1.9 SK No. 1.220 2.2.0.8 1.220 2.2.0.8 1.20 2.2.0.8 1.17 2.2.0.8 1.8 1.8 1.8 1.77 1. 2.1 1. 2. 1.7 1.7 1.97 1.7 2. 1.9 1.97 1.97 2.8 Nut MERN2. alance screws are not included.. Coolant pipe must be ordered separately.. Mega ER rip is not able to use DIN99 FormA collets and ESX collets. 7. Weight does not include collet. 1 Max RPM 18,000 1,000 1,000 18,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 Weight (lbs) 7.2 7.8 7.92 8.1 7.8 7.70 8.1 8.8 7.8 8.1 8.80 9.2 7.92 8.8 9. 10. Spare Parts Accessories Mega ER Nut Collet Wrench Sealing Nut Mega ER Perfect Seal Adjusting Screw Rubber Cleaner Mega ER rip (mm) MEA ER1 MEA ER2 MERN2 MERPS1 MERPS20 MERPS2 MERPS2 ERC1 ERC20 ERC2 ERC2 MR0 MR MR2 MR0 NA10 NA1 NA1 NA20 M11 M1 M18 M21 1. Please be aware that the rubber seal in the adjusting screw may be stripped off due to high pressure coolant.. SCMER1 SCMER20 SCMER2 SCMER2 COOANT PIPE for Form A Mono lock Type SW Caution For machines capable of supplying coolant through spindle, the coolant pipe should be fitted to all SK holders to protect against accidental selection of coolant. SW (mm) SKCP 100CP.72.0 M18 x P1 M2 x P1. 8 1º Swing Type Wrench (optional) SKCPM 100CPM.72.0 M18 x P1 M2 x P1. CPW CPW100 12
I COROMANT CAPTO Shank M X P1.0 Thread for alance Screws Adjusting Screw (optional) 1 Capto No. 1 C & C Shank I Coromant Capto CMEAER10 7 MEAER200 7 MEAER20 7 CMEAER10 90 MEAER200 90 MEAER2 90 MEAER270 90 Clamping Range.07.9.108.12.108.0.07.9.108.12.108.0.108.787 1. Mega ER Nut is included. Adjusting screw, collet and wrench must be ordered separately. 2. "" indicates the adjustment length with an adjusting screw.. Adjusting screws cannot be used with models marked. 1 1 2 1.78 1. 1.78 1. 1.78 1.9 1.78 1.9 2.9 2.9 2.9 2.2..1 2.2..1 2.9..1 2.7..1. alance screws are not included.. Mega ER rip is not able to use DIN99 FormA collets and ESX collets.. Weight does not include collet. 1. 1. 1.102 2.22 2.81.99 1.11 2.28 2.8.01 2.1 1.220 2.2 1.7 2.7..28 1.7 2.7..28 1.772 2.77..28 2.7..28 1.7 1.8 1.8 1.7 2.72 1.77 2.72 2.09 1.8 1.8 2.09 1. 2. 2.28 1.7 2.28 1.7 2. 2.8 1.97 2.2 1.97 2.8 2 Nut MERN2 Weight (lbs).88 1.2 1.10 1. 1.2 1.7 1. 1.98 2.20 2. 1.7 1.98 2.20 2.8 1.98 2.2 2..0 2.20 2..08.9 I Coromant Capto is a licensed product from Sandvik Coromant Sweden. Products described herein are fully compatible. Spare Parts Accessories Mega ER Nut Collet Wrench Sealing Nut Mega ER Perfect Seal Adjusting Screw Rubber Cleaner Mega ER rip (mm) MEA ER1 MEA ER2 MERN2 MERPS1 MERPS20 MERPS2 MERPS2 ERC1 ERC20 ERC2 ERC2 MR0 MR MR2 MR0 NA10 NA1 NA1 NA20 M11 M1 M18 M21 1. Please be aware that the rubber seal in the adjusting screw may be stripped off due to high pressure coolant.. SCMER1 SCMER20 SCMER2 SCMER2 Caution To maintain the accuracy of the tool assembly, do not use collets and nuts manufactured by another company with the chuck body of I s Mega ER rip. Also, we cannot guarantee the accuracy statement for our collets if they are assembled on the chuck body of another manufacturer. 1
M X P1.0 Thread for alance Screws Adjusting Screw (optional) 1 Capto No. 1 C & C8 Shank I Coromant Capto CMEAER10 90 MEAER20 90 1 MEAER2 90 1 MEAER270 90 1 C8MEAER17 1 MEAER207 1 MEAER27 1 MEAER27 1 Clamping Range.07.9.108.12.108.0.108.787.07.9.108.12.108.0.108.787 1. Mega ER Nut is included. Adjusting screw, collet and wrench must be ordered separately. 2. "" indicates the adjustment length with an adjusting screw.. Adjusting screws cannot be used with models marked. Spare Parts Mega ER Nut Accessories 1 1 2 1.78 1. 1.78 1. 1.78 1.9 1.78 1.9 2.2..1 2.9..1.9 2.9..1.9 2.7..1.9 2.9.1.9 2.9.1.9 2.9.1.9 2.9.1.9. alance screws are not included.. Mega ER rip is not able to use DIN99 FormA collets and ESX collets.. Weight does not include collet. 1.102 2.1 2.7.917 1.11 2.1 2.7.97.118 1.27 2.21.02.78 1.19 2.1.22.80 Collet Wrench Sealing Nut Mega ER Perfect Seal 1.9 2.77.28.9 1.9 2.77.28.9.0 1.9 2.77.28.9.0 1.890 2.77.28.9.0 1.772 2.9.1 1.772 2.9.1 1.772 2.9.1 1.772 2.9.1 2.01 1.8 1.8 2.20 1. 2.28 1. 2. 2.20 1.7 2.2 1.7 2. 2.2 1.97 2.2 1.97 2.8 1.8 1.8 1. 2.0 1. 2. 2.9 1.7 2. 2.9 1.97 2.8 Rubber 2 Nut MERN2 MERN2 Weight (lbs) 2.8.08.0.2 2.8.0.2.7.18.08.2.7.0.8.0.9.18.0.72.72.1.8.0.9.82 7.8 7.92.1.82 7.2 7.92.0 7.2 8.1 9.02 I Coromant Capto is a licensed product from Sandvik Coromant Sweden. Products described herein are fully compatible. Adjusting Screw Cleaner Mega ER rip (mm) MEA ER1 MEA ER2 MERN2 MERPS1 MERPS20 MERPS2 MERPS2 ERC1 ERC20 ERC2 ERC2 MR0 MR MR2 MR0 NA10 NA1 NA1 NA20 M11 M1 M18 M21 1. Please be aware that the rubber seal in the adjusting screw may be stripped off due to high pressure coolant.. SCMER1 SCMER20 SCMER2 SCMER2 1
Regarding the compatibility between DIN collets and Mega ER rip Form Form A The internal taper of the Mega ER rip tool body of has a larger gauge line diameter compared to conventional holders made to the DIN standard. The reason is to increase the length of contact between the collet and holder for improved clamping force. As a consequence, only DIN99 Form collets can be used with a restricted clamping range of 0.mm/Ø (0.020"/Ø). Form A collets cannot be used. MEA ER NUT ADJUSTIN SCREW Rubber Seal A notchfree nut prevents vibration and noise. Steel balls in the thrust bearing are retained by a mechanism inside the nut designed for high speed operation. For adjusting the projection length of a cutting tool. MERN2 ody 1.78 1..98 1.0 1.08 1.189 MEA ER1 MEA ER2 NA10 NA1 NA1 NA20 M11 M1 M18 M21. (mm) ody MEA ER1 MEA ER2 1. Please be aware that the rubber seal in the adjusting screw may be stripped off due to high pressure coolant. MEA WRENC PAT. US Patent No. 991 TAPER CEANER Simply rotate! OCK Maintain the accuracy of ER collet chucks! Easy cleaning of internal collet taper by simply inserting and rotating! ody ody MR0 MR MR2 MR0 8. 9. 10.2 11.18 1.78 1. MEA ER1 MEA ER2 SCMER1 MER20 MER2 MER2 MEA ER1 MEA ER2 R 200 untington lvd., offman Estates, I 0192 Tel: 87.228.70 Fax: 87.228.0881 web: www.bigkaiser.com email: bigkaiser@bigkaiser.com CATAO No.EXi10101